Magnetic Autocontrol MHTM MicroDrive User manual

Operating Instructions
Barrier
MHTMTM MicroDrive
Doc-ID: 5815,5001EN
Version: 02.7

2 5815,5001EN / Version 02.7
Translation of the Original Operating Instructions
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Barrier MHTMTM MicroDrive
Contents
5815,5001EN / Version 02.7 3
Contents
1General....................................................................................9
1.1 Information regarding the operating instructions ...........9
1.2 Pictogram explanation .................................................10
1.3 Limitation of liability......................................................11
1.4 Copyright protection.....................................................11
1.5 Scope of delivery .........................................................12
1.6 Warranty ......................................................................12
1.7 Disclaimer ....................................................................12
1.8 Customer service.........................................................12
1.9 EC-Declarations of conformity .....................................13
1.10 Environmental protection .............................................13
2Safety ....................................................................................14
2.1 Intended use of the barriers.........................................14
2.1.1 Intended use for certain road vehicles .........14
2.1.2 Barrier, pedestrian traffic impossible............14
2.1.3 Barrier, pedestrian traffic not impossible......15
2.1.4 Non-intended use .........................................15
2.2 Operator's responsibility ..............................................16
2.3 Changes and modifications .........................................16
2.4 Specialists and operating personnel............................17
2.4.1 Requirements ...............................................17
2.5 Personal protective equipment ....................................18
2.6 Occupational safety and special dangers....................18
2.6.1 Danger symbols on the
MHTMTM MicroDrive barrier..........................18
2.6.2 Hazard notes and occupational safety .........19
2.7 Danger area.................................................................26
3Identification.........................................................................27
3.1 Type plate ....................................................................27
3.2 Type code ....................................................................28
4Technical data ......................................................................29
4.1 Access .........................................................................29
4.1.1 Dimensions and weight ................................29
4.1.2 Electrical connection ....................................30
4.1.3 Operating conditions ....................................30
4.1.4 Operating times ............................................30

Barrier MHTMTM MicroDrive
Contents
4 5815,5001EN / Version 02.7
4.2 Access Pro H .............................................................. 31
4.2.1 Dimensions and weight ............................... 31
4.2.2 Electrical connection.................................... 32
4.2.3 Operating conditions.................................... 32
4.2.4 Operating times ........................................... 32
4.3 Parking ........................................................................ 33
4.3.1 Dimensions and weight ............................... 33
4.3.2 Electrical connection.................................... 34
4.3.3 Operating conditions.................................... 34
4.3.4 Operating times ........................................... 34
4.4 Toll............................................................................... 35
4.4.1 Dimensions and weight ............................... 35
4.4.2 Electrical connection.................................... 36
4.4.3 Operating conditions.................................... 36
4.4.4 Operating times ........................................... 36
4.5 Control unit.................................................................. 37
4.6 Plug-in module "Detector A–B" ................................... 38
4.7 Plug-in module "Radio" ............................................... 38
5Design and function............................................................ 39
5.1 Design ......................................................................... 39
5.1.1 Access and Parking..................................... 39
5.1.2 Access Pro H ............................................... 40
5.1.3 Toll ............................................................... 41
5.2 Function ...................................................................... 42
6Transport and storage ........................................................ 43
6.1 Safety notes for transport............................................ 43
6.2 Transport inspection.................................................... 44
6.3 Transport..................................................................... 45
6.4 Storage........................................................................ 45
7Design notes for induction loops ...................................... 46
8Assembly and installation .................................................. 50
8.1 Safety .......................................................................... 50
8.2 Required steps ............................................................ 51
8.3 Foundation and empty conduits.................................. 52
8.3.1 Foundation and empty conduits
for the barrier ............................................... 53
8.3.2 Foundation and empty conduits for
nesting post or light barrier post .................. 56
8.4 Assembly and installation of induction loops .............. 58
8.4.1 Directions for the assembly and
installation of induction loops....................... 58
8.4.2 Induction loops............................................. 60
8.4.3 Testing induction loops................................ 60

Barrier MHTMTM MicroDrive
Contents
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8.4.4 Installing induction loops in bitumen,
asphalt, or concrete......................................60
8.4.5 Installing induction loops under
interlocking stone paving..............................62
8.5 Unpacking ....................................................................63
8.6 Assemble housing .......................................................63
8.7 Assemble nesting post or light barrier post .................65
8.8 Assemble safety light barrier .......................................66
8.8.1 Assemble transmitter....................................66
8.8.2 Assemble receiver........................................67
8.9 Assemble barrier boom type "VarioBoom" ..................68
8.10 Assemble edge protection ...........................................68
8.11 Assembling flange and barrier boom...........................69
8.11.1 Barrier boom type "VarioBoom" and
"MicroBoom".................................................69
8.11.2 Barrier boom type "MicroBoom-T"................72
8.12 Conversion "left version" – "right version"
(VarioBoom and MicroBoom) ......................................75
8.13 Check and set the balancing springs in the
lever system.................................................................78
8.13.1 Setting balancing springs .............................79
8.13.2 Overview table balancing springs ................81
8.14 Align barrier housing and post .....................................83
8.15 Set nesting post height ................................................84
8.16 Stick on prohibition signs .............................................85
8.17 Check assembly and installation .................................85
9Electrical connection...........................................................86
9.1 Safety...........................................................................86
9.2 Installing electrical protective devices .........................87
9.3 Connecting the power cable ........................................88
9.4 Connect customer's control lines (signalling devices) .90
9.4.1 Connecting safety devices ...........................91
9.4.2 Plausibility check of the safety devices ........91
9.4.3 Connecting safety loop.................................92
9.4.4 Connect and test the safety light barriers.....93
9.4.5 Connecting emergency opening contacts ....94
9.4.6 Digital inputs.................................................94
9.4.7 Digital outputs and output relays..................96
9.5 Checking the electrical connection ............................101
10 Parameterising control unit ..............................................102
10.1 Safety ....................................................................102
10.2 Control elements control unit .....................................102
10.3 Displays on the control unit........................................103

Barrier MHTMTM MicroDrive
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10.4 Symbols in the display .............................................. 104
10.4.1 Control button functions............................. 104
10.4.2 Current state of the barrier ........................ 105
10.4.3 Current programme mode ......................... 106
10.4.4 Current state of the induction loops........... 106
10.4.5 Further symbols ......................................... 106
10.5 Parameterising options ............................................. 107
10.6 Parameterising values............................................... 108
10.7 Select programme mode........................................... 109
10.7.1 Mode 1: Maintained contact ...................... 110
10.7.2 Mode 2: Deadman ..................................... 111
10.7.3 Mode 3: Pulse control (bistable) ................ 112
10.7.4 Mode 4: Two-pulse control ........................ 113
10.7.5 Automatic Modes 5 to 8:
Drive direction 1 –
overview and differences........................... 114
10.7.6 Automatic Modes 5 to 8:
Drive direction 2......................................... 118
10.7.7 Mode "Service" .......................................... 119
10.8 Menu "Information" ( ) .............................................. 120
10.9 Programme mode ..................................................... 120
10.10 Menu "Setup" ............................................................ 121
10.10.1 Barrier speed ............................................. 121
10.10.2 Delays........................................................ 121
10.10.3 Cut off angle .............................................. 123
10.10.4 Inputs ......................................................... 123
10.10.5 Outputs ...................................................... 123
10.10.6 Vend count................................................. 124
10.10.7 Impact settings........................................... 127
10.10.8 Start-up behaviour ..................................... 128
10.10.9 Power failure.............................................. 132
10.10.10 Closure by light barrier .............................. 133
10.10.11 Master/Slave.............................................. 133
10.10.12 Menu "Language" ...................................... 134
10.11 Menu "Attachments".................................................. 134
10.11.1 Signal light ................................................. 134
10.11.2 Boom contact settings ............................... 137
10.11.3 Boom locking ............................................. 138
10.12 Menu "Service".......................................................... 139
10.13 Menu "Information".................................................... 139
10.14 Menu "Motor GW (Gateway)..................................... 139

Barrier MHTMTM MicroDrive
Contents
5815,5001EN / Version 02.7 7
10.15 Menu "Detector 1 (A-B)" ............................................140
10.15.1 Check the working frequency of
the induction loops .....................................141
10.15.2 Reconciling and setting the operating
frequency of the induction loop ..................142
10.16 Menu "Detector 2 (C-D)"............................................144
10.17 Menu "Radio control FM"...........................................144
10.18 Factory settings..........................................................147
11 Start-up and operation ......................................................148
11.1 Safety ....................................................................148
11.2 Commissioning ..........................................................149
11.3 Switching on and off the barrier.................................149
11.4 Putting the barrier temporarily out of operation .........150
12 Maintenance .......................................................................152
12.1 Safety ....................................................................152
12.2 Cleaning ....................................................................153
12.3 Maintenance schedule...............................................154
13 Malfunctions .......................................................................156
13.1 Safety ....................................................................156
13.2 Malfunction table – barrier malfunctions....................157
13.3 Warning and interference messages on
the display..................................................................160
13.3.1 Warning and interference messages –
Logic control (control unit) ..........................160
13.3.2 Warning and interference messages –
Motor GW ...................................................162
13.3.3 Warning and interference messages –
detector.......................................................163
13.3.4 Warning and interference messages –
All modules .................................................164
13.4 Reset the barrier ........................................................164
13.5 Closing or opening the barrier boom in case
of power failure ..........................................................165
14 Repair ..................................................................................166
14.1 Safety ....................................................................166
14.2 Spare parts ................................................................167
14.3 Replacing the barrier boom .......................................167
14.3.1 Barrier boom type "VarioBoom" and
"MicroBoom"...............................................167
14.3.2 Barrier boom type "MicroBoom-T"..............171

Barrier MHTMTM MicroDrive
Contents
8 5815,5001EN / Version 02.7
15 Decommissioning, disassembly and disposal............... 172
16 EC-Declarations of conformity ........................................ 173
16.1 Barrier, pedestrian traffic impossible......................... 173
16.2 Barrier, pedestrian traffic not impossible................... 175
17 Appendix ............................................................................ 177
17.1 Wiring diagram .......................................................... 177
17.2 Menu setup ............................................................... 185
Index........................................................................................... 189

Barrier MHTMTM MicroDrive
General
5815,5001EN / Version 02.7 9
1 General
1.1 Information regarding the operating instructions
These operating instructions provide crucial information on
handling of MAGNETIC barriers MHTMTM MicroDrive. Pre-requisite
for safe working is the observance of all specified safety notes and
instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.
Programme versions
Control unit MGC and
plug modules
These operating instructions are only valid as of the following
programme versions. Software number (software #) and software
version (SW version) are displayed in the menu "Module info".
Designation Software # SW version
Master Controller Standard 4915,1000 0.8
Motor Gateway Controller 4915,3000 0.6
Detector module 2-channel 4915,3001 0.6
Radio module 433 MHz 4915,3003 0.4
Ethernet Module 4915,3004 0.1
Table 1: Programme versions

Barrier MHTMTM MicroDrive
General
10 5815,5001EN / Version 02.7
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are followed by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER!
DANGER!
… points to an immediately dangerous situation,
which leads to death or severe injuries if it is not
avoided.
WARNING!
WARNING!
…points to a possibly dangerous situation that may
lead to death or severe injuries if it is not avoided.
CAUTION!
CAUTION!
… points to a potentially dangerous situation, which
can lead to minor injuries if it is not avoided.
NOTICE!
NOTICE!
… points to a potentially harmful situation, which
can lead to property damage if it is not avoided.
Hints and recommendations
NOTE!
…highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.