Magnetrol Echotel 910 User manual

®
Ultrasonic
Level
Switch
Installation and Operating Manual
ECHOTEL®910

2
Model and
serial number
MOU TI G
UPACKI G
Unpack the instrument carefully. Make sure all components
have been removed from the foam protection. Inspect all
components for damage. Report any concealed damage to
the carrier within 24 hours. Check the contents of the car-
ton/crates against the packing slip and report any discrep-
ancies to Magnetrol. Check the nameplate model number
to be sure it agrees with the packing slip and purchase
order. Check and record the serial number for future refer-
ence when ordering parts.
ozzle mounting: gap must be free
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Tri-Clamp®DI 11851Threaded Welded flange
▼ ▼
min.
25 mm
These units are in conformity with the provisions of:
1. The EMC Directive: 2014/30/EU. The units have been tested to EN 61326: 1997 + A1 + A2.
2. Directive 2014/34/EU for Equipment or protective system for use in potentially explosive atmospheres.
EC-type examination certificate number ISSEP11ATEX002X. Standards applied: EN 60079-0: 2009,
EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-26: 2007.
3. The PED directive 2014/68/EU (pressure equipment directive). Safety accessories per category IV module 1.
0038
0344
High alarm
High alarm Low alarm
Filling line
Pump protection
Pump
Low alarm
Flats must
be vertical

3
WIRI G
JU1
AW2395
T1
J1
J2
K1
P1
LL HL
TB3
R6
F1
C10
+
NO CMNCNO CMNCL1L2/N
AC/DC
POWERe.g. valve
e.g. lamp
contact
1
contact
2
DPDT
RELAY
L1L2/N
+–
+TB1–TB2TB3
Sensor plugs
(may be reversed)
240/120 V AC
24 V DC
Shield to green grounding screw
Cable gland
Low level failsafe
High level failsafe
OTE:
With O power, O Contacts are Open.
C Contacts are Closed.
FAILSAFE – ALARM STATUS
Mode Level Relay Alarm status
«Hi»
igh level
failsafe
Energized No alarm
De-energized Alarm
«Lo»
Low level
failsafe
Energized No alarm
De-energized Alarm

4
SPECIFICATIO S
ELECTRO ICS SPECIFICATIO S
PERFORMA CE
TRA SDUCER SPECIFICATIO S
TEMPERATURE/PRESSURE RATI G
-40
(-40)
0
(32)
40
(100)
80
(176)
120
(250)
50 (725)
100 (1450)
150 (2175)
200 (2900)
bar (psi)
C
(F)
150
(300)
Process temperature
Process pressure
55,1 bar (800 psi)
Description Specification
Response time 0,5 s typical
Repeatability ± 2 mm (0.078")
Ambient Temperature -40 °C up to +70 °C (-40 °F up to +160 °F)
umidity 0-99 %, non-condensing
Electromagnetic Compatibility Meets CE requirements (EN 61326: 1997 + A1 + A2)
Description Specification
Line Voltage (±10%) 240/120 V AC, 50-60 z – 24 V DC
Power consumption 2.5 VA Nominal
Output Relay Goldflash relay DPDT, 8.0 A (resistive)
ermetically sealed relay DPDT, 5.0 A (resistive)
Failsafe Field selectable high or low level alarm
ousing IP 65, anti-corrosive painted cast aluminium or 316 stainless steel
Approvals
ATEX II 1/2 G Ex d+e/d IIC T6 Ga/Gb , flameproof enclosure
Other approvals are available, consult factory for more details
Description Specification
Material 316/316L SST (1.4401/1.4404)
Mounting Threaded (NPT/BSP) – Flanged (ANSI - EN (DIN)) – ygienic (Tri-Clamp® / DIN 11851)
Actuation length From 3 cm up to 254 cm (1.2" up to 100.0")
Operating process temp. -40 °C up to +120 °C (-40 °F up to +250 °F)
Max pressure 55,1 bar @ +120 °C (800 psi @ +250 °F)
Flanged models are downrated to the design pressure of the selected flange

5
MODEL IDE TIFICATIO
A complete measuring system consists of:
1.One code for EC OTEL®series 910 electronics and transducer
2.Optional: code for thread-on mounting flanges, consult factory for other sizes or materials
9 M1 0
APPROVALS/ CABLE ENTRY / OUSING MATERIALS
A Weatherproof – 3/4" NPT dual cable entry, anti-corrosive coated aluminium
VATEX flameproof enclosure – 3/4" NPT dual cable entry, anti-corrosive coated aluminium
W ATEX flameproof enclosure – M20 x 1,5 dual cable entry, anti-corrosive coated aluminium
5 ATEX flameproof enclosure – 3/4" NPT single cable entry, stainless steel
PROCESS CONNECTION - SIZE/TYPE
BASIC MODEL NUMBER
910 Echotel®910, ultrasonic level switch with relay
complete code for Echotel®910
X = product with a specific customer requirement
MA 3/4" NPT
M2 1" NPT
M9 1" BSP (G 1")
Threaded
M1 1" 150 lbs ANSI RF
ME 1" 300 lbs ANSI RF
M 1" 600 lbs ANSI RF
MC 1 1/2" 150 lbs ANSI RF
MF 1 1/2" 300 lbs ANSI RF
MD 2" 150 lbs ANSI RF
MG 2" 300 lbs ANSI RF
MJ 2" 600 lbs ANSI RF
A SI Flanges
M3 1 1/2" Tri-Clamp®
M4 2" Tri-Clamp®
M5 DN 25 DIN 11851
M6 DN 32 DIN 11851
M7 DN 40 DIN 11851
M8 DN 50 DIN 11851
Hygienic
MR DN 25 PN 16/25/40 EN 1092-1 Type A
MX DN 25 PN 63/100 EN 1092-1 Type B2
MS DN 40 PN 16/25/40 EN 1092-1 Type A
MY DN 40 PN 63/100 EN 1092-1 Type B2
MM DN 50 PN 16 EN 1092-1 Type A
MT DN 50 PN 25/40 EN 1092-1 Type A
MW DN 50 PN 63 EN 1092-1 Type B2
MZ DN 50 PN 100 EN 1092-1 Type B2
E (DI ) Flanges
ACTUATION LENGT – Specify per cm (0.39") increment
Total insertion length = actuation length + 6 mm (0.25")
00 3 Minimum 3 cm (1.2") – for NPT connections
00 5 Minimum 5 cm (2.0") – for all other connections
25 4 Maximum 254 cm (100.0")
INPUT POWER / RELAY OUTPUT
1 240 V AC/8 A DPDT goldflash relay J 240 V AC/5 A DPDT herm. sealed relay
2224 V DC/8 A DPDT goldflash relay K 224 V DC/5 A DPDT herm. sealed relay
0 120 V AC/8 A DPDT goldflash relay 120 V AC/5 A DPDT herm. sealed relay

6
Optional transducer mounting flanges
Thread-on mounting flanges can only be used in combination with 3/4" NPT process connection transducer.
A SI B16.5 flanges Part o.
Carbon steel 316/316L SST
1" 150 lbs RF 004-5867-041 004-5867-043
1 1/2" 150 lbs RF 004-5867-021 004-5867-001
2" 150 lbs RF 004-5867-022 004-5867-002
3" 150 lbs RF 004-5867-023 004-5867-003
4" 150 lbs RF 004-5867-024 004-5867-004
6" 150 lbs RF 004-5867-025 004-5867-005
1" 300 lbs RF 004-5867-042 004-5867-044
1 1/2" 300 lbs RF 004-5867-026 004-5867-006
2" 300 lbs RF 004-5867-027 004-5867-007
3" 300 lbs RF 004-5867-028 004-5867-008
4" 300 lbs RF 004-5867-029 004-5867-009
6" 300 lbs RF 004-5867-030 004-5867-010
1" 600 lbs RF 004-5867-051 004-5867-050
1 1/2" 600 lbs RF 004-5867-046 004-5867-045
2" 600 lbs RF 004-5867-049 004-5867-048
REPLACEME T PARTS
1X 74 2 3 8 9 105 6
Digit in partn°:
Partn°: Serial n°:
X = product with a specific customer requirement
See nameplate, always provide complete partn° and
serial n° when ordering spares.
(1) PC board
Digit 7 Replacement part
0 Z30-2043-003
1 Z30-2043-004
2 Z30-2043-002
Z30-2043-011
J Z30-2043-012
KZ30-2043-010
(2) Housing cover
Digit 4 Replacement part
A 004-9105-001
V or W 004-9105-005
5 004-9142-003
Replacement part
(3) "O"-ring 012-2101-345
(4) Transducer consult factory
4
3
2
1
EXPEDITE SHIP PLAN (ESP)
Several parts are available for quick shipment, within max. 1 week after factory receipt of purchase order, through the
Expedite Ship Plan (ESP).
Parts covered by ESP service are conveniently grey coded in the selection tables.

7
DIME SIO S I mm (inches)
114
(4.49)
87 (3.43)
cable entry
(both sides)
44 (1.73)
Weatherproof
114
(4.49)
dual entry: 87 (3.43)
single entry: 76 (3.00)
cable entry
44 (1.73)
ATEX
Threaded PT
45 (1.77)
6 (0.25)
Ø 22,9 (0.90)
Actuation
length
Welded flange A SI-E (DI )
58 (2.28)
6 (0.25)
Ø 22,9 (0.90)
Actuation
length
Tri-Clamp®
29 (1.14)
6 (0.25)
Ø 22,9 (0.90)
Actuation
length
DI 11851
35 (1.38)
6 (0.25)
Ø 22,9 (0.90)
Actuation
length
Threaded BSP
25 (1.00)
6 (0.25)
Ø 22,9 (0.90)
Actuation
length

IMPORTA T
SERVICE POLICY
Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or
replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to
the purchaser, (or owner) other than transportation cost if:
a. Returned within the warranty period; and,
b. The factory inspection finds the cause of the malfunction to be defective material or workmanship.
If the trouble is the result of conditions beyond our control; or, is OT covered by the warranty, there will be charges for labour
and the parts required to rebuild or replace the equipment.
In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the
original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the
control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of
our warranty.
No claims for misapplication, labour, direct or consequential damage will be allowed.
RETUR ED MATERIAL PROCEDURE
So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA)
form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is
available through Magnetrol’s local representative or by contacting the factory. Please supply the following information:
1. Purchaser Name
2. Description of Material
3. Serial Number and Ref Number
4. Desired Action
5. Reason for Return
6. Process details
Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards
applicable by the owner, before it is returned to the factory.
A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box.
All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.
All replacements will be shipped Ex Works.
www.magnetrol.com
BENELUX Heikensstraat 6, 9240 Zele, België -Belgique
FRANCE Tel. [phone] • Fax. [phone] • E-Mail: [email protected]
DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath
Tel. [phone] / 9536-0 • Fax. [phone] / 9536-53 • E-Mail: [email protected]
INDIA B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E), Mumbai - 400072
Tel. [phone] • Fax. [phone] • E-Mail: [email protected]
ITALIA Via Arese 12, I-20159 Milano
Tel. [phone] • Fax. [phone] • E-Mail: [email protected]
RUSSIA Business center “Farvater”, Ruzovskaya Street 8B, office 400A, 190013 St. Petersburg
Tel. [phone] • E-Mail: [email protected]
U.A.E. PO Box 261454 • JAFZA LIU FZS1 – BA03, Jebel Ali
Tel. [phone] • Fax [phone] • E-Mail: [email protected]
UNITED Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL
KINGDOM
Tel. [phone] • Fax [phone] • E-Mail: [email protected]
BULLETIN N°: BE 51-604.22
EFFECTIVE: AUGUST 2017
SUPERSEDES: September 2014
UNDER RESERVE OF MODIFICATIONS