Magnum Energy Mini Magnum Panel User manual

Mini Magnum Panel (MMP)
Owner’s Manual

© 2012 Magnum Energy, Inc. Page i
Disclaimer of Liability
Since the use of this manual and the conditions or methods of installation, operation, use and
maintenance of the MMP enclosure (Mini Magnum Panel) is beyond the control of Magnum Energy,
Inc., this company does not assume responsibility and expressly disclaims liability for loss, damage
or expense, whether direct, indirect, consequential or incidental, arising out of or anyway connected
with such installation, operation, use, or maintenance.
Note as well that while every precaution has been taken to ensure the accuracy of the contents
of this manual, the specifications and product functionality may change without notice. Magnum
Energy, Inc. assumes no responsibility for errors or omissions.
Restrictions on Use
The MMP enclosure may only be used in life-support devices or systems with the express written
approval of Magnum Energy. Failure of the MMP enclosure can reasonably be expected to cause
failure of that life-support device or system, or to affect the safety or effectiveness of that device
or system. If the MMP fails, it is reasonable to assume the health of the user or other persons
may be endangered.
Copyright Notice
Copyright © 2012 by Magnum Energy, Inc. All rights reserved. Permission to copy, distribute, and/or
modify this document is prohibited without express written permission from Magnum Energy, Inc.
Document Information
Description – Mini Magnum Panel (MMP) Owner’s Manual
Part Number and Revision – 64-0029 Rev D
Date Published – November 2012
This manual is printed without color for cost savings. However, this entire manual is available for
download under the Document Library tab at www.magnumenergy.com with many of the diagrams
available in color.
Contact Information
Magnum Energy, Inc.
2211 West Casino Rd.
Everett, WA 98204
Phone: 425-353-8833
Fax: 425-353-8390
Web: www.magnumenergy.com
Statement of Appreciation
From all of us at Magnum Energy –
Thank you for purchasing this Mini Magnum Panel (MMP).
We understand that you have many purchasing options in the marketplace, and are pleased that
you have decided on a Magnum Energy product. This MMP enclosure was proudly assembled and
tested in the United States in our Everett, Washington, facility.
At Magnum, we are committed to providing you with quality products and services, and hope that
your experience with us is pleasant and professional.
Magnum Energy® is a registered trademark of Magnum Energy, Inc.

© 2012 Magnum Energy, Inc.Page ii
Safety Information
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS FOR THE MMP ENCLOSURE THAT SHALL BE
FOLLOWED DURING THE INSTALLATION AND OPERATION OF THIS PRODUCT. Before using the
MMP, read all instructions and cautionary markings. Also, be sure to review the individual manuals
provided for each component of the system. The installation instructions are for use by qualified
personnel only. Do not perform any installation or servicing other than that specified in this owner’s
manual unless you are qualified to do so. Incorrect installation or servicing may result in a risk of
electric shock, fire, or other safety hazard.
Safety Symbols
The following safety symbols have been placed throughout this manual to indicate dangerous and
important safety instructions.
WARNING: This symbol indicates that failure to take a specified action could result in
physical harm to the user.
CAUTION: This symbol indicates that failure to take a specified action could result in
damage to the equipment.
Info: This symbol indicates information that emphasizes or supplements important
points of the main text.
Safety Precautions
• All electrical work must be performed in accordance with local and national electrical codes.
• This product is designed for indoor/compartment installation. It must not be exposed to rain,
snow, moisture, or liquids of any type.
• Use insulated tools to reduce the chance of electrical shock or accidental short circuits.
• There are no user-serviceable parts contained in this product.
• This unit is provided with integral protection against overloads.
• Live power may be present at more than one point since an inverter utilizes both DC (batteries,
PV, etc.,) and AC (utility or generator) power. To reduce risk of electric shock, ensure all DC
and AC wiring is disconnected prior to installing or performing maintenance on the inverter.
Turning off the inverter will not reduce this risk, the inverter must be totally disconnected from
all sources.
• Use Class 1 wiring methods for field wiring connections to terminals of a Class 2 circuit.
• Listed or labeled equipment shall be installed and used in accordance with any instructions
included in the listing or labeling.
• Always verify proper wiring prior to starting the inverter.
• Use only copper wires with a minimum temperature rating of 90°C.
• AC wiring must be no less than 10 AWG (5.3 mm²) gauge copper wire.
• Battery cables should be no less than #4/0 AWG for 12 and 24-volt systems and #2/0 AWG
gauge for 48-volt systems. Crimped and sealed copper ring terminal lugs with a 5/16 hole
should be used to connect to the DC terminals on the inverter.
• Torque all AC wiring connections and DC cable connections to the required torque values.
• Overcurrent protection of the battery cables must be provided as part of the system installation.
• Overcurrent protection of the AC output wiring must be provided as part of the system
installation.

Page iii
© 2012 Magnum Energy, Inc.
Safety Information
• The AC output neutral conductor and the DC negative conductors are not connected (bonded)
to the inverter chassis. Both the input and output conductors are isolated from the enclosure
and each other. System grounding, if required, is the responsibility of the system installer and
must comply with local and national electrical codes and standards. Refer to the Section 2.10
“MMP/Inverter System Grounding” for more information.
Battery Safety
• Use insulated tools and be very careful when working around batteries, they can produce
extremely high currents if short-circuited (e.g., dropping a metal tool across the battery
terminal), which could cause a fire or explosion.
• Read and follow the battery manufacturer’s safety precautions before installing the inverter
and batteries. Always verify proper polarity and voltage before connecting the batteries
to the inverter. Once the batteries are connected to the inverter, ensure the maintenance
and charging requirements (i.e., charge voltage and charge rate) provided by the battery
manufacturer are followed to extend the life of the batteries and to prevent damage to the
batteries while charging.
• Wear eye protection such as safety glasses, and avoid touching your eyes and face when
working with batteries to keep any fluid/corrosion on the battery from coming in contact
with eyes and skin. Have plenty of fresh water and soap nearby and thoroughly wash in case
battery acid contacts skin, clothing, or eyes. In the event of exposure to the eyes, flood them
for at least 15 minutes with running water and seek immediate medical attention. Baking soda
neutralizes lead acid battery electrolyte and vinegar neutralizes spilled NiCad and NiFe battery
electrolyte; depending on your battery type, keep a supply on hand near the batteries.
• Remove all jewelry such as rings, watches, bracelets, etc., when installing or performing
maintenance on the batteries and inverter. A battery can produce a short-circuit current high
enough to weld metal jewelry, causing severe burns.
• Never work alone. Always have someone within the range of your voice or close enough to
come to your aid when working around batteries.
• Use proper lifting techniques when working with batteries.
• Never use old or untested batteries. Check each battery’s label for age, type, and date code
to ensure all batteries are identical.
• Batteries are sensitive to changes in temperature. Always install batteries in a stable
environment.
• Batteries can produce explosive gasses, so install batteries in a well-ventilated area. For
compartment or enclosure installations, always vent batteries from the highest point to the
outside. Design the battery enclosure to prevent accumulation and concentration of hydrogen
gas in “pockets” at the top of the compartment.
• Provide at least one inch of air space between batteries to provide optimum cooling.
• Never smoke or allow a spark near batteries.
• To prevent a spark at the battery and reduce the chance of explosion, always connect the
cables to the batteries first. Then connect the cables to the inverter.
• Never charge a frozen battery.

© 2012 Magnum Energy, Inc.Page iv
Safety Information
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
CE MANUEL CONTIENT DE IMPORTANTES POUR LA CLÔTURE DE MMP QUI DOIVENT ETRE SUIVIES
PENDANT L’INSTALLATION ET FONCTIONNEMENT DE CE PRODUIT. Avant d’utiliser la série MS, lire
toutes les instructions etles mises en garde. Aussi, n’oubliez pas depasser en revue les différents
manuels fournispour chaque composant du système. Lesinstructions d’installation sont pour une
utilisationpar du personnel qualifié. Ne pas effectuer une installation ou d’entretien autres que
ceux spécifiés dans ce manuel, sauf si vous êtes qualifié pour le faire. Une mauvaise installation ou
d’entretien peut entraîner un risque de choc électrique, un incendie ou autre danger pour la sécurité.
Symboles de sécurité
Les symboles de sécurité suivants ont été placéstout au long de ce manuel pour indiquer des
conditions dangereuses et les consignes de sécurité importantes.
AVERTISSEMENT: Ce symbole indique que le défaut de prendre une action spécifiée
pourraitcauser des dommages physiques à l’utilisateur.
ATTENTION: Ce symbole indique que le défaut de prendre une action spécifiée peut
entraîner des dommages à l’équipement.
Info: Ce symbole indique une information qui met l’accent ou des suppléments points
importants du texte principal.
Consignes de sécurité
• Tous les travaux électriques doivent être effectués en conformité avec les codes locaux et
nationaux électriques.
• Ce produit est conçu pour l’installation / du compartiment intérieur. Il ne doit pas être exposé
à la pluie, la neige, l’humidité ou des liquides de tout type.
• Utiliser des outils isolés pour réduire le risque de choc électrique ou courts-circuits accidentels.
• Il n’y a pas réparable par l’utilisateur contenues dans ce produit.
• Cet appareil est fourni avec une protection intégrale contre les surcharges.
• Puissance en direct peuvent être présents à plus d’un point depuis un onduleur utilise à la fois
DC (piles, PV, etc.,) et AC (utilitaire ou générateur) d’alimentation. Pour réduire le risque de
choc électrique, assurez-vous que tout le câblage DC et AC est débranchée avant l’installation
ou la maintenance sur le variateur. Mise hors tension de l’onduleur ne réduira pas ce risque,
l’onduleur doit être totalement déconnectée de toutes les sources.
• Utiliser des méthodes de câblage classe 1 pour les connexions de câblage sur le terrain aux
bornes d’un circuit de Classe 2.
• Coté ou étiquetés équipement doit être installé et utilisé conformément aux instructions
figurant dans la liste ou l’étiquetage.
• Toujours vérifier le câblage avant de commencer l’onduleur.
• Utilisez des fils de cuivre seulement avec une cote de température minimale de 90° C.
• AC câblage ne doit pas être inférieure à 10 AWG (5,3 mm2) de cuivre de calibre.
• Les câbles de batterie ne doit pas être inférieur à # 4/0 AWG pour 12 et 24 volts systèmes
et # 2/0 AWG pour calibre 48-volts systèmes. Frisées et scellé cosses en cuivre anneau des
bornes avec un trou de 5/16 doit être utilisé pour se connecter à des bornes de courant
continu sur l’onduleur.
• Couple toutes les connexions de câblage ca et les connexions de câbles à courant continu à
des valeurs de couple nécessaires.
• La protection contre les surintensités des câbles de batterie doivent être fournis dans le cadre
de l’installation du système.

Page v
© 2012 Magnum Energy, Inc.
Safety Information
• Le conducteur de courant alternatif de sortie neutre et les conducteurs à courant continu
négatives ne sont pas connectés (servitude) au châssis inverseur. La fois l’entrée et des
conducteurs de sortie sont isolés de l’enceinte et l’autre. La terre du système, si nécessaire,
est de la responsabilité de l’installateur du système et doit se conformer à des codes locaux
et nationaux et les normes électriques. Reportez-vous aux Section 2.10 “Au sol de système
interactif” pour plus d’informations.
Sûreté de batterie
• Utilisez les outils isolés et faites attention très en travaillant autour des batteries, ils peuvent
produire les courants extrêmement élevés si au sujet dont court-circuité (par exemple,
laissant tomber un outil en métal à travers la borne de batterie), pourrait causer un fiou une
explosion.
• Lisez et suivez les mesures de sécurité du fabricant de batterie avant d’installer l’inverseur et
les batteries. Vérifiez toujours la polarité et la tension appropriées avant de relier les batteries
à l’inverseur. Une fois que les batteries sont reliées à l’inverseur, assurez que l’entretien et les
conditions de remplissage (c.-à-tension de charge et taux de charge) fournis par le fabricant
de batterie sont suivis pour prolonger la vie des batteries et pour empêcher des dommages
aux batteries tout en chargeant.
• Portez la protection d’oeil telle que des verres de sûreté, et l’évitez de toucher vos yeux et
visage en travaillant avec des batteries pour garder n’importe quels fluide/corrosion sur la
batterie des yeux et de la peau contactants. Ayez l’abondance de l’eau doux et du savon
tout près et lavez complètement au cas où l’acide de batterie entrerait en contact avec la
peau, l’habillement, ou les yeux. En cas de l’exposition aux yeux, à l’ood de flils pendant
au moins 15 minutes avec l’attention médicale immédiate d’eau courante et de recherche.
Le bicarbonate de soude neutralise l’électrolyte de batterie d’acide de plomb et le vinaigre
électrolyte neutralise batterie renversée de NiCad et de NiFe ; selon votre type de batterie,
gardez un approvisionnement en main près des batteries.
• Enlevez tous les bijoux tels que les anneaux, montres, bracelets, etc., en installant ou en
exécutant l’entretien sur les batteries et l’inverseur. Une batterie peut produire un court-
circuit courant assez haut aux bijoux en métal de soudage, causant les brûlures graves.
• Ne travaillez seul jamais. Toujours ayez quelqu’un dans la marge de votre voix ou clôturez
assez pour venir à votre aide en travaillant autour des batteries.
• Employez les techniques de levage appropriées en travaillant avec des batteries.
• N’utilisez jamais les vieilles ou non essayées batteries. Examinez l’étiquette de chaque batterie
pour assurer l’âge, type, et le code de date pour assurer toutes les batteries sont identique.
• Les batteries sont sensibles aux changements de la température. Installez toujours les
batteries dans un environnement stable.
• Les batteries peuvent produire les gaz explosifs, ainsi installez les batteries dans un secteur
well-ventilated. Pour des installations de compartiment ou de clôture, exhalez toujours les
batteries du point le plus élevé à l’extérieur. Concevez la clôture de batterie pour empêcher
l’accumulation et la concentration du gaz d’hydrogène dans des « poches » au dessus du
compartiment.
• Fournissez au moins un pouce d’espace aérien entre les batteries pour fournir le refroidissement
optimum.
• Ne fumez jamais ou permettez une étincelle près des batteries.
• Our empêcher une étincelle à la batterie et réduire la possibilité de l’explosion, reliez toujours
les câbles au rst de fide batteries.
• Reliez alors les câbles à l’inverseur. Ne chargez jamais une batterie congelée.

Page vi © 2012 Magnum Energy, Inc.
Table of Contents
1.0 Introduction...........................................................................................1
1.1 MMP Series Overview ................................................................................. 2
1.2 MMP External Components.......................................................................... 3
1.3 MMP Internal Components .......................................................................... 4
2.0 Installation ............................................................................................8
2.1 Preparation............................................................................................... 8
2.1.1 Unpacking and Inspection ........................................................................... 8
2.1.2 Required Materials and Tools ....................................................................... 8
2.2 Location ..................................................................................................10
2.3 Conduit Knockouts....................................................................................10
2.4 Mounting .................................................................................................12
2.5 Wiring the MMP Enclosure – General Requirements........................................14
2.5.1 Disconnect Switch and Overcurrent Protection ..............................................14
2.5.2 General Wiring Requirements .....................................................................14
2.5.3 Wire Routing ............................................................................................15
2.6 Torque Requirements ................................................................................15
2.7 Electrical System Wiring Diagrams ..............................................................15
2.8 DC Wiring................................................................................................18
2.8.1 DC Wiring Guidelines.................................................................................18
2.8.2 DC Wiring Connection Points ......................................................................19
2.8.3 Inverter DC Overcurrent Protection and DC Disconnect ..................................21
2.8.4 Inverter and Battery Bank Wire Sizing .........................................................21
2.8.5 DC Hardware Connections..........................................................................22
2.8.6 Wiring the Battery Bank ............................................................................23
2.8.7 Wiring the MMP Enclosure to the Battery Bank/Inverter .................................23
2.9 AC Wiring ................................................................................................24
2.9.1 AC Wiring Guidelines.................................................................................24
2.9.2 AC Connections .......................................................................................24
2.9.3 AC Wire Size and Overcurrent Protection......................................................27
2.9.4 AC Conductor Wiring .................................................................................27
2.9.5 AC Wiring Configurations ...........................................................................28
2.10 MMP/Inverter System Grounding ................................................................33
2.10.1 Sizing the Grounding Electrode Conductors ..................................................34
2.10.2 Equipment Grounding Conductor.................................................................36
2.10.3 System Bonding Jumper ............................................................................36
2.11 Removing the AC Neutral to Ground Connection............................................37
2.12 Removing the DC Negative to Ground Busbar ...............................................37
2.13 Wiring Accessories ....................................................................................38
2.14 Installation Checklist.................................................................................40
2.15 Functional Test .........................................................................................42
3.0 Operation.............................................................................................44
3.1 Inverter DC Disconnect Breaker..................................................................45
3.2 AC Input Breaker......................................................................................45
3.3 Inverter AC Output Breaker........................................................................45
3.4 Inverter AC Bypass Switch Breaker .............................................................45

© 2012 Magnum Energy, Inc. Page vii
Table of Contents (Cont.)
Appendix A – Optional Equipment and Accessories .......................................48
A1 Installing the Charge Controller Bracket.......................................................48
A2 Installing a Remote Control........................................................................51
A3 Installing a Battery Monitor........................................................................52
A4 Knockout Plate .........................................................................................53
A5 Inverter Hood Info....................................................................................54
A6 MMP Back Panel Information ......................................................................55
A7 Installing Optional DC Breakers ..................................................................56
A8 Installing Lightning Arrestors......................................................................58
Appendix B – Warranty and Service ..............................................................60
B1 Limited Warranty ......................................................................................60
B2 How to Receive Repair Service....................................................................60
List of Tables
Table 2-1, Torque Values for Busbars...............................................................................15
Table 2-2, Torque Values for the DC Shunt and DC Disconnect Breaker ................................15
Table 2-3, Torque Values for the AC Terminal Blocks ..........................................................15
Table 2-4, Recommended DC Wire to MMP Enclosure.........................................................21
Table 2-5, AC Input/Output Wiring Configurations .............................................................28
Table 2-6, AC Grounding Electrode Conductor Sizing .........................................................34
Table 2-7, Equipment Grounding Conductor Sizing ............................................................36
Table A-1, Mounting Holes Used for Charge Controllers ......................................................48

Page viii © 2012 Magnum Energy, Inc.
List of Figures
Figure 1-1, MMP’s Outside Components ............................................................................ 3
Figure 1-2, MMPxxx-30D Internal Components .................................................................. 6
Figure 1-3, MMPxxx-30D AC Breakers .............................................................................. 6
Figure 1-4, MMPxxx-60S Internal Components .................................................................. 7
Figure 1-5, MMPxxx-60S AC Breakers............................................................................... 7
Figure 2-1, MMP Series Simplified Installation Diagram....................................................... 9
Figure 2-2, MMP Series Dimensions and Knockout Location/Sizes........................................11
Figure 2-3, Removing Knockouts ....................................................................................12
Figure 2-4, Keyhole Locations for Mounting ......................................................................13
Figure 2-5, MMPxxx-30D System Wiring Diagram..............................................................16
Figure 2-6, MMPxxx-60S System Wiring Diagram..............................................................17
Figure 2-7, DC Wiring Connection Points..........................................................................19
Figure 2-8, DC Wiring with Magnum Inverter....................................................................20
Figure 2-9, DC Connections – with Magnum Inverter Installed ............................................22
Figure 2-10, AC Wiring Connections (MMPxxx-30D Models) ................................................25
Figure 2-11, AC Wiring Connections (MMPxxx-60S Models) ................................................26
Figure 2-12, AC Wiring for Single In – Single Out (30 A) Configurations...............................29
Figure 2-13, AC Wiring for Single In – Single Out (60 A) Configurations...............................30
Figure 2-14, AC Wiring for Dual In – Single Out Configurations...........................................31
Figure 2-15, AC Wiring for Dual In – Dual Out Configurations .............................................32
Figure 2-16, Grounding System for Inverter with MMP Enclosure.........................................33
Figure 2-17, Single Connection to DC Ground Rod (Method 1) ............................................34
Figure 2-18, Multiple Connections to DC Ground Rod (Method 2).........................................35
Figure 2-19, Multiple Connections to DC Ground Rod (Method 3).........................................35
Figure 2-20, Removing the AC Neutral to Ground Connection .............................................37
Figure 2-21, Removing the DC Negative to Ground Busbar.................................................37
Figure 2-22, REMOTE Communication Cable (300V) ..........................................................38
Figure 2-23, NETWORK Communication Cable (300V)........................................................ 38
Figure 2-24, Extension Cable (300V) ............................................................................... 38
Figure 2-25, Accessory Wiring using 300 Volt Communications Cables .................................39
Figure 2-26, AC Voltage Checks......................................................................................43
Figure 3-1, MMP Functional Diagram ...............................................................................44
Figure 3-2, MMPxxx-30D Bypass Switch Operation ............................................................46
Figure 3-3, MMPxxx-60S Bypass Switch Operation ............................................................47
Figure A1-1, Charge Controller Bracket – Physical Dimensions ............................................48
Figure A1-2, Charge Controller Bracket Mounting Holes .....................................................49
Figure A1-3, Holes Used to Mount Bracket on MMP Enclosure..............................................50
Figure A2-1, Installing a Remote Control on the MMP Enclosure ..........................................51
Figure A3-1, Mounting the Sense Module .........................................................................52
Figure A3-2, Wiring the Sense Module and DC Shunt.........................................................52
Figure A4-1, Attaching Knockout Plate.............................................................................53
Figure A4-2, Knockout Plate Dimensions and Knockouts.....................................................53
Figure A5-1, Inverter Hood Dimensions ...........................................................................54
Figure A6-1, MMP Back Panel (BP-MMP) Information .........................................................55
Figure A7-1, Installing DIN Rail-Mounted DC Breakers .......................................................56
Figure A7-2, Installing Back Panel Mounted DC Breakers....................................................57
Figure A7-3, Wiring DC Breakers ....................................................................................57
Figure A8-1, Installing Lightning Arrestor on MMP Enclosure...............................................58
Figure A8-2, Wiring Lightning Arrestor to MMP Enclosure ...................................................59

Page 1
© 2012 Magnum Energy, Inc.
Introduction
1.0 Introduction
Congratulations on your purchase of the Mini Magnum Panel (MMP) enclosure, part of a new line of
panel systems from Magnum Energy. Installing an inverter system is now as simple as mounting
the MMP enclosure, installing the inverter, connecting the battery bank, and if needed, bringing in
AC power from a generator or the utility. The inverter’s required AC and DC disconnects and wire
connection points are all together, and integrated in one self-contained enclosure.
This unit has been specifically designed to combine all of the major components required for a
renewable energy system into a single, easy to install pre-wired enclosure. This includes: inverter/
battery disconnect, AC overcurrent protection, grounding connections, and a full system inverter
bypass switch as a convenient way to isolate the inverter for battery maintenance.
Designed for single inverter applications, this enclosure features convenient front panel operation
and the optional front panel remote allows easy Magnum inverter set up, monitoring, and operation.
In addition to saving time and money with a simple and easy inverter installation, this enclosure
ensures safety and reliability by providing a UL and CSA certified, code compliant system.
What makes the MMP enclosure stand out from the competition?
• It is engineered to combine the ease and cost savings of a pre-wired, factory-integrated
system with the flexibility of a single person, field installed power system.
• The self-contained enclosure system is convenient and space-saving, reducing installation time
and cost compared to a conventional approach using multiple interconnected components.
• Multiple models are available to meet the flexibility and power demands of your application.
• Specifically designed to fit Magnum inverters, but easily adaptable to connect other inverter
systems in 12, 24, or 48 VDC standardized configurations.
• Includes a built-in AC bypass switch with full system current capability, and a DC disconnect
breaker for safe and easy servicing of the inverter and/or battery bank.
• Additional space to install up to eight ½” (12.7mm) wide DIN rail-mounted breakers or four
1” (25.4mm) wide back-mounted breakers for use as DC load breakers; or, space to install PV
disconnects or PV-Ground Fault Protection (PV-GFP).
• A full system capacity DC shunt (500 amps) installed to allow easy connection to a state-of-
charge battery monitor.
• AC/DC wiring connections and circuit breaker operations are easily accessible from the front.
Regulatory Compliance
The MMP has been designated as Interconnection System Equipment (ISE) and has been evaluated
by Intertek Testing Services (also known as ETL). ETL is a Nationally Recognized Testing Laboratory
(NRTL) and has listed the MMP enclosure to the following product safety standards and ratings:
Standards
• UL1741 Standard for Safety of Inverters, Converters, Controllers and Interconnection System
Equipment for Use with Distributed Energy Resources (Edition 2)
• CSA C22.2 No. 107.1, General Use Power Supplies – R2006 (Edition 3)
Ratings
• Maximum battery input: 160VDC
• Maximum PV input voltage (DC): 300VDC
• Maximum DC input short circuit current (DC): 10,000 AIC
• Operating voltage range (AC): 120-240VAC nominal
• Normal operation range: 5000 VA @25°C (MMP)
Info: NRTL’s are qualified organizations that meet Occupational Safety and Health
Administration (OSHA) regulations to perform independent safety testing and product
certification.

© 2012 Magnum Energy, Inc.Page 2
Introduction
1.1 MMP Series Overview
The MMP enclosure is available in four basic configurations. This section lists the four models and
the enclosure’s main components and features.
Individual Models:
• MMP175-30D (Mini Magnum Panel, 175 ADC breaker, dual 30 AAC bypass/input breakers)
• MMP175-60S (Mini Magnum Panel, 175 ADC breaker, single 60 AAC bypass/input breakers)
• MMP250-30D (Mini Magnum Panel, 250 ADC breaker, dual 30 AAC bypass/input breakers)
• MMP250-60S (Mini Magnum Panel, 250 ADC breaker, single 60 AAC bypass/input breakers)
Standard Features:
• Enclosure is steel construction with durable white powder coat finish
• Battery/inverter DC disconnect breaker (175 or 250 amps)
• Inverter AC input overcurrent protection breakers
• Pre-wired AC bypass switch for inverter isolation/battery maintenance
• Front mount AC and DC breakers for quick and easy operation
• AC and DC ground screw type compression terminals (no lugs required)
• 500A/50mV DC shunt installed for easy connection to battery status monitor
• Easy field wiring with front-mounted AC and DC input/output terminals
• Enclosure and components are UL/CSA certified and designated for indoor use
• Configurations available for both single 120 VAC and 120/240 VAC systems
• DC negative and ground busbars (negative can be isolated if PV-GFP device installed)
• Battery positive busbar for DC loads and PV arrays included
• Provides mounting for DIN rail or back-mounted DC load/disconnect breakers
• Integrates directly with Magnum MS, MS-PAE, and RD Series inverters
• Knockouts for inverter and battery cables, PV in/out, DC breakers
• Stud terminal available for large DC wire if used as system ground
• Data cables with 300-volt rated insulation to allow 240 VAC inverter installations
• Inverter hood to allow a Magnum inverter to be mounted vertically
Physical Features:
• MMP dimensions (H x W x D): 18” x 13” x 6.75” (45.7cm x 33cm x 17.1cm)
• MMP weight: 22.5 lbs. (10.2 kg)
• Shipping dimensions (H x W x D): 22” x 15” x 12.5” (56.9cm x 38.1cm x 31.8cm)
• Shipping weight: 31.5 lbs. (14.3 kg)
Optional Accessories/Components:
• ME-RC – Basic Remote Control with LCD display; allows inverter (or connected accessory) to be
configured and monitored, and maintains the critical settings in non-volatile memory.
• ME-ARC – Advanced Remote Control with LCD display; has all the features of the ME-RC
remote, but also configures the advanced features of the inverter (or any connected accessory).
• ME-BMK-NS – Battery Monitor; determines battery State of Charge (DC shunt not included).
• ME-AGS-N – Automatic Generator Start Controller (Network version); automatically starts/
stops generators.
• BP-MMP – Metal Backplate; for mounting the Magnum inverter and MMP enclosure, and is
UPS shippable. See Figure A6-1 in Appendix A for more specific information.
• DC Breakers – Space for up to four E-Frame/back-mounted (1” width) or eight Q-Frame/DIN
rail-mounted (1/2” width) DC breakers.
• MMP-KP – A top cover plate with knockouts to allow other (non-Magnum) inverter installations.
See Figure A4-1 in Appendix A for more specific information.

Page 3
© 2012 Magnum Energy, Inc.
Introduction
1.2 MMP External Components
As shown in Figure 1-1, the main components found on the outside of the MMP enclosure are:
1Remote Blank Plate – This plate is removed when an optional ME-RC or ME-ARC
remote control is installed.
2Conduit Knockouts – Knockouts to allow metal and PVC conduits. For dimensions and
sizes see Figure 2-2.
3Knockout Panels – Eight 1/2” rectangular knockout panels provided to install additional
DC circuit breakers.
4Front Cover – The front cover is removed to allow access to the internal components.
Four #10 x 3/8”, T25 Torx drive screws are used to hold the front cover to the enclosure.
Figure 1-1, MMP’s Outside Components
4
2
1
3

© 2012 Magnum Energy, Inc.Page 4
Introduction
1.3 MMP Internal Components
The following components are found inside the MMP enclosure (refer to Figures 1-2 thru 1-5):
1DC Negative to Ground Connection – A busbar connects the DC negative to the
system ground. This busbar can be removed if the primary DC negative-to-ground
connection is made elsewhere in the system (see Section 2.12).
2Mounting Dimples (x4) – These dimples allow the optional ME-BMK-NS (Battery
Monitor Kit without DC shunt) to be installed. For more information on mounting the
battery monitor see Section A3 in Appendix A.
3Mounting Keyholes (x4) – Four keyholes for mounting the enclosure. See Figure 2-4
for size information on these keyholes.
4Inverter AC Wiring Terminal – Terminal for connecting the inverter’s AC input and
output wires.
5AC Breakers – This AC breaker assembly is pre-wired at the factory and consists of the
inverter bypass switch, and the inverter input and output disconnect. These breakers
provide overcurrent protection and a way to disconnect the AC wiring inside the MMP
enclosure. These breakers can also provide overcurrent protection to the AC input source
and output load circuits if the minimum recommended AC wiring sizes are used.
6External AC Wiring Terminal – Terminal for connecting the external AC source (utility/
generator) and the electrical panel that will be powered by the inverter.
7AC Neutral to Ground Connection – A wire (green) connects the AC neutral to the
system ground. This green wire can be removed from the ground busbar if the primary
AC neutral-to-ground connection is made elsewhere in the system (see Section 2.11).
8Ground Busbar – This busbar is connected to the MMP enclosure chassis and is used to
tie AC and DC equipment grounds to a common point.
This busbar has dual hole sizes—three #14 to #1/0 AWG and six #14 to #6 AWG—with
screw type compression terminals (no ring lugs required).
9Inverter’s DC Negative Connection Busbar – Inverter’s DC negative terminal
connects to the top of this busbar.
10 Inverter’s DC Positive Connection Busbar – Inverter’s DC positive terminal connects
to the top of this busbar.
11 DC Shunt – A 500-amp/50 mV shunt installed in the DC negative side that is used to
measure the amperage flowing between the battery and the inverter (and any DC loads
connected). This shunt is pre-installed so that a battery monitor may be easily connected
to display the current flow. See Section A3 in Appendix A for information on installing
and wiring the ME-BMK-NS battery monitor inside the MMP enclosure.
12 Battery Negative Connection – The bottom of the DC shunt is the connection point to
the negative terminal of the battery bank.

Page 5
© 2012 Magnum Energy, Inc.
Introduction
13 DC Ground Stud – This 5/16” stud is connected to the MMP enclosure chassis and is
provided as a connection point to the DC grounding electrode when the conductor is
larger than #1/0 AWG.
This 5/16” stud also connects to the DC shunt through a busbar and serves as the DC
negative-to-ground connection point. If installing a PV-GFP device, this busbar must be
removed (see Section 2.12).
Note:For ground wires #1/0 AWG or smaller, use the DC negative busbar (Item 20).
14 DIN Rail Track – For installing up to eight 1/2” (12.7mm) wide, DIN rail-mounted,
Q-Frame type breakers. These breakers can be used for connecting DC loads or installing
a PV-GFP device.
15 Mounting Holes (x8) – For installing up to four 1” (25.4mm) wide, back-mounted,
E-Frame type breakers. These breakers can be used for connecting DC loads or installing
a PV-GFP device.
16 Inverter DC Disconnect Breaker – This disconnect is a heavy-duty high amperage circuit
breaker specifically designed for the MMP enclosures. It provides an easy and convenient
way to isolate the inverter from the battery, and meets the NEC/CEC requirements for DC
overcurrent protection when used in accordance with the installation instructions in this
manual. The amperage rating depends on the MMP model (175 or 250 amps).
17 Battery Positive Connection – The bottom of the inverter’s DC disconnect is the
connection point to the positive terminal of the battery bank. The DC disconnect has a
front connected terminal with 3/8-16 captive nuts.
18 Battery Positive Busbar – This busbar is connected to the battery bank positive
through the bottom of the inverter DC disconnect. This busbar is the battery positive
common point for connecting additional DC circuits, such as from the output of a charge
controller or connecting to DC load breakers.
This busbar is rated to handle 120 amps, and has dual hole sizes—two # 14 to #1/0
AWG and five #14 to #6 AWG—with screw type compression terminals (no ring lugs
required).
19 PV Positive Busbar –This busbar provides a convenient connection point inside the
MMP for the positive output from a PV array and the positive input to the PV charge
controller.
This busbar is rated to handle 120 amps, and has dual hole sizes—two # 14 to #1/0
AWG and five #14 to #6 AWG—with screw type compression terminals (no ring lugs
required).
20 DC Negative Busbar –This busbar is connected to the battery bank negative through
the load side of the DC shunt. This busbar is the battery negative common point for
connecting additional DC circuits, such as from the DC negative output of a charge
controller or combining the negatives of DC load circuit breakers.
This busbar is rated to handle 120 amps, and has dual hole sizes—two # 14 to #1/0
AWG and five #14 to #6 AWG—with screw type compression terminals (no ring lugs
required).

© 2012 Magnum Energy, Inc.Page 6
Introduction
4
6
8
5
2
20
9
10
14
11
17
12
13
15
16
19
1
3
718
Figure 1-2, MMPxxx-30D Internal Components
INVERTER AC
WIRING TERMINAL
(INVERTER INPUT/OUTPUT)
AC BREAKERS
(INVERTER BYPASS,
OUTPUT AND INPUT)
EXTERNAL AC
WIRING TERMINAL
(FOR GRID/GENERATOR
AND AC LOADS)
MOUNTING
KEYHOLES (X4)
GROUND
BUSBAR
DC NEGATIVE
CONNECTION BUSBAR
DC NEGATIVE
BUSBAR
DC POSITIVE
CONNECTION BUSBAR
DC SHUNT
BATTERY NEGATIVE
CONNECTION
(TO BATTERY BANK)
BATTERY POSITIVE
CONNECTION
(TO BATTERY BANK)
DC GROUND STUD
DIN RAIL TRACK
(FOR DIN RAIL-MOUNTED
DC BREAKERS)
MOUNTING HOLES (X8)
(FOR BACK-MOUNTED
DC BREAKERS)
INVERTER DC
DISCONNECT BREAKER
BATTERY POSITIVE
BUSBAR
PV POSITIVE BUSBAR
Figure 1-3, MMPxxx-30D AC Breakers
INVERTER
BYPASS INVERTER
OUTPUT INVERTER
INPUT
MOUNTING
DIMPLES (X4) FOR
ME-BMK
(ME-BMK NOT INCLUDED)
DC NEGATIVE
TO GROUND
CONNECTION
AC NEUTRAL
TO GROUND
CONNECTION

Page 7
© 2012 Magnum Energy, Inc.
Introduction
Figure 1-5, MMPxxx-60S AC Breakers
20
9
10
14
11
17
12
13
15
16
19
18
4
6
8
5
2
1
3
7
DC NEGATIVE
BUSBAR
DC NEGATIVE
CONNECTION BUSBAR
DC POSITIVE
CONNECTION BUSBAR
DC SHUNT
BATTERY NEGATIVE
CONNECTION
(TO BATTERY BANK)
BATTERY POSITIVE
CONNECTION
(TO BATTERY BANK)
DC GROUND STUD
DIN RAIL TRACK
(FOR DIN RAIL-MOUNTED
DC BREAKERS)
MOUNTING HOLES (X8)
(FOR BACK-MOUNTED
DC BREAKERS)
INVERTER DC
DISCONNECT BREAKER
BATTERY POSITIVE
BUSBAR
PV POSITIVE BUSBAR
INVERTER OUTPUT
(LEFT SIDE)
INVERTER INPUT
(RIGHT SIDE)
Figure 1-4, MMPxxx-60S Internal Components
INVERTER
BYPASS
INVERTER AC
WIRING TERMINAL
(INVERTER INPUT/OUTPUT)
AC BREAKERS
(INVERTER BYPASS, OUTPUT
AND INPUT)
EXTERNAL AC
WIRING TERMINAL
(FOR GRID/GENERATOR AND
AC LOADS)
MOUNTING
KEYHOLES (X4)
GROUND
BUSBAR
MOUNTING DIMPLES
(X4) FOR ME-BMK
(ME-BMK NOT INCLUDED)
DC NEGATIVE
TO GROUND
CONNECTION
AC NEUTRAL
TO GROUND
CONNECTION

© 2012 Magnum Energy, Inc.Page 8
Installation
2.0 Installation
WARNING: Installations should be performed by qualified personnel, such as a
licensed or certified electrician. It is the installer’s responsibility to determine which
safety codes apply and to ensure that all applicable installation requirements are
followed. Applicable installation codes vary depending on the specific location and
application of the installation.
CAUTION: Review the “Important Safety Instructions” on pages ii-v before any
installation.
CAUTION: The MMP enclosure is heavy. Use proper lifting techniques during installation
to prevent personal injury.
The simplified system diagram shown in Figure 2-1 should be reviewed to assist you in planning
and designing your installation. This drawing is not intended to override or restrict any national
or local electrical codes, nor should it be the determining factor as to whether the installation is
compliant – that is the responsibility of the electrician and the onsite inspector.
2.1 Preparation
Before proceeding, read the entire Installation section to determine how you are going to install
your MMP enclosure. Save time and avoid common, costly mistakes by thoroughly planning before
you start.
2.1.1 Unpacking and Inspection
Carefully remove the MMP enclosure from its shipping container and inspect all contents. Verify
that the following items are included:
• MMP enclosure • RJ14 extension cable • 3/8-16 x 1” bolt
• Inverter hood • 6’ Network cable • 3/8” split lock washer
• Owner’s manual • 6’ Remote cable
• Four 8-32 x 1/2 Phillips drive, black colored screws (used to mount an optional remote control)
If items appear to be missing or damaged, contact your authorized Magnum Energy dealer or
Magnum Energy.
Save your proof-of-purchase as a record of your ownership; it will also be needed if the unit should
require in-warranty service.
2.1.2 Required Materials and Tools
The following material and tools may be required for installing this equipment:
Materials
• Conduit, strain-reliefs, and appropriate fittings • 1/4” mounting bolts and lock washers
• Electrical tape • Wire ties
• Conductors/cables for wiring
Tools
• Miscellaneous screwdrivers • Insulated pliers • Wire cutters/strippers
• Drill and drill bits • Pencil or marker • Multimeter
• Level • 1/2” wrench
• Torque wrenches • Ratchet drives

Page 9
© 2012 Magnum Energy, Inc.
Installation
Figure 2-1, MMP Series Simplified Installation Diagram
BATTERY
BANK
AC power to inverter
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
240
VAC 120
VAC
120
VAC
MAIN PANEL
SUB-PANEL
Inverter power
(or pass-thru power)
to Sub-panel
AC
TRANSFER
SWITCH
GENERATOR POWER
120/240VAC OUTPUT
UTILITY POWER
120/240VAC OUTPUT
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
30A
30A
MMP
ENCLOSURE ON
OFF
63A
ON
OFF
63A
ON
OFF
ON
OFF
63A 0.5A
FluxCapacitorGenerator
PV PANELS
ME-RC or ME-ARC
Remote Controls
(Magnum Options)
ME-BMK-NS
Battery Monitor
(Magnum Option,
Installs inside)
Magnum Inverter
(Attaches on
top for a
seamless look)
ME-AGS-N
Auto Gen Start Controller
(Magnum Option)
Space for optional
DC circuit breakers
and PV-GFP
PV CHARGE
CONTROLLER

© 2012 Magnum Energy, Inc.Page 10
Installation
2.2 Location
Refer to the dimensional drawing in Figure 2-2 to determine an appropriate area to install the
MMP enclosure/inverter system. Install it only in a location that meets the following requirements:
Clean and Dry –The MMP/inverter system must be mounted indoors in a relatively cool, clean,
and dry environment.
Ventilation – If a Magnum inverter is installed on the MMP enclosure, the inverter will pull in air
through the intake vents. In order for the inverter to provide full output power and avoid over-
temperature fault conditions, do not cover or block the MMP enclosure ventilation openings or
install it in an area with limited airflow. At the minimum, allow three inches of clearance to the
left and right sides of the MMP enclosure to provide adequate ventilation.
Close to the Battery Bank – The MMP enclosure/inverter system should be located as close to the
batteries as possible. This is to ensure the battery cable length is kept as short as possible. Long DC
wires tend to lose efficiency and reduce the overall performance of an inverter. However, the MMP
enclosure, the inverter, and any other equipment that can spark (or that corrosion could damage)
should not be installed in the same compartment/room as the batteries or mounted where it will
be exposed to gases produced by the batteries. These gases are corrosive and will damage this
equipment; also, if these gases are not ventilated and if allowed to collect, they could ignite and
cause an explosion. Consult your battery supplier for proper installation requirements.
Info: Consult your inverter owner’s manual to determine the proper sized inverter-
to-battery cables for the distance that is used. However, this cable must not be sized
any smaller than the minimum size requirement for the DC disconnect breaker in the
MMP enclosure. The MMP175 models require a minimum 00 (2/0) AWG cable, and the
MMP250 models require a minimum 0000 (4/0) AWG cable.
Safe – Keep any flammable/combustible material (e.g., paper, cloth, plastic, etc.,) that may be
ignited by heat, sparks or flames at a minimum distance of twelve feet away from the MMP/inverter
system. Do not install the MMP/inverter system in any area that contains extremely flammable
liquids like gasoline or propane, or in locations that require ignition-protected devices. Sparks
from relays, circuit breakers, etc., could ignite the fumes or spills.
Accessible – Do not block access to the front of the MMP enclosure. Maintain at least a 36”
(91 cm) clear space in front to access the AC and DC wiring terminals and connections inside the
MMP enclosure, as they will need to be checked and tightened periodically.
2.3 Conduit Knockouts
The MMP enclosure comes standard with knockouts for 1/2”, 3/4”, 1”, 1¼”, 1½”, and 2” conduits.
Figure 2-2 shows the location of these conduit knockouts. The 1/2”, 3/4”, and 1” knockouts are
for the PV array, DC loads, and other smaller input cables. Select the appropriate knockout that
is close to the terminal that the wire will connect to, or whichever one works for the way your
field wiring comes in. The 1½” and 2” knockouts on the bottom of the MMP enclosure are used
to connect to the battery bank.
Info: The knockouts can be easily removed by tapping the edge with a straight bladed
screwdriver and a hammer, then twist out with pliers. Refer to Figure 2-3.
Before removing the appropriate knockouts and mounting the MMP enclosure, think about whether
you are going to use cable clamps or conduit and all the different wiring required, such as:
• Wiring from the MMP enclosure to an AC sub-panel
• Wire runs from the utility and/or a generator to the MMP enclosure
• Battery cable wiring from the battery bank to the MMP enclosure
• Additional wiring from any external DC source (PV, wind, or hydro) to the MMP enclosure
• Small signal wiring (battery sensors, battery monitoring, auto gen starting)
• Attaching lightning arrestors
• PV charge controller wiring

Page 11
© 2012 Magnum Energy, Inc.
Installation
Figure 2-2, MMP Series Dimensions and Knockout Location/Sizes
LEFT SIDE
VIEW FRONT VIEW
TOP VIEW
BOTTOM VIEW
RIGHT SIDE
VIEW
CONDUIT KNOCKOUTS
(TOTAL):
A = ½” (x4)
B = ½” and ¾” (x8)
C = 1” and 1¼” (x10)
D = 1 ½” and 2” (x1)
D
C
CB
B
7
8
12
1
2
611
16
6
11
16
6”
”
”
”
1
16
18 ”
C
C
C
C
B
B
B
A
A
11
16
6”
C
C
C
C
B
B
B
A
A
11
16
6”
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