GFA TS 981 User manual

Installation instructions
Door control
TS 981
Control panel with tra󰀩c management
Version: 51171314
Version: t / 07.2019
-en-

Page 2
Page
OPERATING INSTRUCTIONS
SAFETY DIRECTIONS ..................................................................................................4
INSTALLATION ADVICE ...............................................................................................6
INSTALLATION OVERVIEW .........................................................................................7
ENCLOSURE INSTALLATION ......................................................................................8
CONNECTING THE CONTROL AND THE ELEKTROMATEN®......................................8
MAINS SUPPLY.............................................................................................................9
MOTOR CONNECTION (internal wiring) .....................................................................10
PHASE ROTATION........................................................................................................10
RAPID ADJUSTMENT OF THE LIMITS........................................................................11
HARDWARE OVERVIEW ..............................................................................................12
WIRING DIAGRAM........................................................................................................14
CONTROL PROGRAMMING.........................................................................................18
Operating mode..............................................................................................................19
Door position ..................................................................................................................19
Functions........................................................................................................................20
Safety functions..............................................................................................................21
Settings only for ELEKTROMATEN® with direct / frequency converter DI/FI .................23
Extended door functions.................................................................................................24
Maintenance cycle counter.............................................................................................25
MEMORY CHECK..........................................................................................................25
RESET............................................................................................................................26
SOFTWARE ...................................................................................................................26
SAFETY DEVICES.........................................................................................................27
Door safety switch X2.....................................................................................................27
Input for safety devices X2 .............................................................................................27
Installation of the spiral cable .........................................................................................28
Function of the safety edge system................................................................................29
Pass door / slack rope switch input X2...........................................................................30

Page 3
Page
FUNCTION DESCRIPTION ...........................................................................................31
Emergency stop X3 ........................................................................................................31
Internal push button / Three push button / Key switch X5 / X15.....................................31
Automatic closing ...........................................................................................................31
Reaction of automatic closing to photo cell / light curtain...............................................31
Through / Reective photo cell X6 / X16 or Light curtain X6..........................................32
Ceiling pull switch / Radio control X7 / X17...................................................................34
Key switch – intermediate stop X8 .................................................................................34
Key switch (latching) interrupt automatic closing X11 ....................................................35
Smoke draining (RWA) X12............................................................................................35
Light indicator for tra󰀩c control X13 ...............................................................................35
Safety against entrampment X18 ...................................................................................37
Potential free changeover contact X20 / X21 .................................................................37
Overrun correction .........................................................................................................38
Door overload monitor....................................................................................................38
AIR look SLF ..................................................................................................................39
Status monitoring function SMF .....................................................................................39
Maintenance cycle counter.............................................................................................39
Software Update.............................................................................................................40
Short circuit / overload monitor.......................................................................................40
OPERATING STATUS DISPLAY ...................................................................................41
TECHNICAL DATA ........................................................................................................46
LIFETIME / DOORCYKLES...........................................................................................47
DECLARATION OF INCORPORATION ........................................................................48
FUNCTION OVERVIEW.................................................................................................49

Page 4
SAFETY DIRECTIONS
Installation and commissioning are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply o󰀨.
Observe the applicable regulations and standards.
Coverings and protective devices
Only operate with corresponding coverings and protective devices.
Ensure that gaskets are tted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts.
Specied use
The door control is intended for a power-operated door with a drive unit (GfA limit switch
systems).
The safe operation is only guaranteed with specied normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modications are only permitted with the agreement of the manufacturer. Otherwise the
Declaration of Incorporation shall be rendered null and void.
Safety information
WARNING! Failure to follow these installation instructions may result
in severe injury or death.
- Please read these instructions before using the product
- Keep these instructions handy
- Please include these instructions when you pass on the product

Page 5
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
MATEN® appropriately and safely.
The individual directions have the following meaning:
DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.
Please observe the safety and accident prevention regulations valid for
the specic application.
The ELEKTROMATEN® must be installed with the authorised coverings and
protective devices. Care should be taken that any seals are tted correctly
and screw couplings are tightened correctly.
In the case of ELEKTROMATEN® with a permanent mains connection,
an all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or breaka-
ges. When a fault is detected in the cabling, the defective cabling should
be replaced after immediately switching o󰀨 the mains supply.
Before starting operation, check whether the permissible mains voltage
range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN® in conjunction with other devices. These directions must be observed
strictly during installation and operation.
General warnings and safety precautions
CAUTION
This warns that the ELEKTROMATEN® or other materials may be damaged if
the appropriate precautions are not taken.
Check that all screw connections are secure before operating the control
and adjusting the limit switches.

Page 6
INSTALLATION ADVICE
After the ELEKTROMATEN® is tted we recommend the following procedure to rapidly reach
a fully functioning door.
• Installation Enclosure installation page 8
• Installation Wiring the Drive to the Control page 8
• Check Mains supply page 9
• Check Phase rotation page 10
• Programming Rapid limit adjustment page 11
The door is ready to work in Hold-to-run mode.
• Installation Safety devices page 14, 27
• Programming Door functions page 18
The door is ready to work in automatic mode.
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 14-17).
After the devices are connected the programming of the control panel must be nalised.
(page 18).

Page 7
INSTALLATION OVERVIEW
Mains supply
Photo-beam
Pull switch
Three push button
Key switch (latching) interrupt
automatic closing
Emergency stop
Key switch (latching)
intermediate stop
Red / Green Tra󰀩c- Light
Connection cable ELEKTROMAT®for
Motor and DES ( electronic limit) 11
5
5
3
5
3
3
3
2x4
Spiral cable for
Safety edge system 4
( ) Number of cores in the cable
Important!
Using the connection cable out side the building is not permitted.

Page 8
ENCLOSURE INSTALLATION
Before mounting the enclosure, the surface has to be checked for atness, slope and freedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN®
After the drive and control are tted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy tting. The plugs for motor and control panel are di󰀨erent
and cannot be interchanged.
Connection cable for
digital limit (DES)
Control panel TS 981 ELEKTROMAT®
Cable identication
Motor plug to control unit
PIN - Wire-No. Excution:
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N)
5 - PE Earth
Limit plug-in to control panel TS 981 (DES)
PIN - Wire-No. Excution:
1 - 5 Safety chain 24 V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
5 - 9 Safety chain
6 - 10 8 V DC
Motor plug-in
Motorconnection (MOT)
1
2
PE
3
4
U
V
PE
W
N
3
2
1
4
PE
- 14 -
5 -
6 -
- 2
- 3
PIN

Page 9
CONNECTING THE CONTROL AND THE ELEKTROMATEN®
The Control panel TS 981 has a universal electric supply and works with the following
supplies. (See diagram Fig.1-5)
The supply disconnect device (Main switch or CEE plug) must be installed between 1,2 m
and 1,7 m above oor level.
Mains supply terminal
Fig.: 1
Fig.: 2
Fig.: 3
Fig.: 5
Fig.: 4
asymmetric winding
symmetric winding
MAINS SUPPLY
External fuse!
Control must be saved against short circuit and overload by an external fuse,
max. 10 A delayed, in the mains supply. An automatic cut o󰀨 switch is required,
regarding the supply for three-phase or single-phase.
When connecting control to mains supply a mains isolator switch or (16 A CEE – plug)
according EN 12453 is required. The control panel has an integrated auto controlled power
unit for voltages from 230 V up to 400 V +/- 10 %.
DI = 3 x4 00 V
FI 1,5 kW = 1 x 230 V/N/PE or 3 x 400 V/N/PE
FI 4,5 kW = 3 x4 00 V/PE or 3 x 400 V/N/PE
DANGER! To the life and health through electric shock.
If a GfA frequency drive FI is installed, it must be used a class B earth-leakage
circuit breaker in the mains supply. Other switches can fail and switching
unintentionally.

Page 10
PHASE ROTATION
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Three-phase 3 x 400 V AC, N, PE
Star connection
Three-phase 3 x 230 V AC, PE
Delta connection
Single-phase 1 x 230 V AC, N, PE
symmetrical winding
Single-phase 1 x 230 V AC, N, PE
asymmetrical winding
Important note!
For 3 x 400 V AC PE
no neutral, the bra-
ke rectifier must be
connected between
terminal V and star-
point terminal.
brown
brown
supply for
brake recti-
er
blue supply for
brake recti-
er
MOTOR CONNECTION (internal wiring)
blue
On several ELEKTROMATEN®the connection U1 und V1 on the motor-plug are inter-
changed.
Important Notice!
After the mains supply has been connected: To conrm that the phase rotation of
the electrical motor is correct the door shall move UPWARDS if the OPEN push
button is operated. If the door does not OPEN change rst phase rotation.
For all three phase ELEKTROMATEN® even DI: Change wiring at terminal
X1: 1.1 – 1.2. For inverter drives FI-ELEKTROMATEN® see page 11.
For all single phase ELEKTROMATEN®: Change wiring at the connection cable plug,
change core no. 1+3 reciprocal. For inverter drives FI-ELEKTROMATEN® see page 11.

Page 11
RAPID ADJUSTMENT OF THE LIMITS
Supply cables insert / switch on
When using a light curtain with OSE signal output (connection to terminal X2), please note
Menu item 0.3 rst.
1. Check output rotating direction
2. Move to OPEN nal limit position 3. Save OPEN nal limit position
4. Move to CLOSE nal limit position 5. Save CLOSE nal limit position
After rapid adjustment of the nal limit positions, the door operating mode “Hold-to-run” is
active. The nal limit positions can be corrected later with Menu item 1.1 to 1.4. The pre-limit
is set automatically with safety edge connected. A correction is possible using Menu item
1.5.

Page 12
20.1
20.2
20.3
21.1
21.2
21.3
1.8
1.8
1.8
1.9
1.9
1.9
1.1
1.2
1.3
1.4
F1 = 1,6A t
MOT DES
2.5
2.4
2.3
2.2
2.1
3.1 3.2 5.1 5.2 5.3 5.4
24V
GND
6.1 6.2
7.1 7.2
8.1 8.2
24V
GND
11.1 11.2 12.1 12.2
RWA
13.1
13.1 13.1 13.2
13.3
13.4
13.5
13.6
15.1
15.2
15.3 15.4
24V
GND
16.1 16.2
17.1 17.2 12V24V24V 18.2
18.1
GND
MMC / SD
SMF
SLF
TS 981
40014900
HARDWARE OVERVIEW
X1
X21
X3
X2
X13 X16
X6 X7
X18
S1
V1
X8
X11
X12
X17
X5
X20
X15
SMF
SLF
MOT DES MMC/SD
5 x UBS

Page 13
Description Print:
X1 Mains supply
external supply 230 V
1.9 = L1 L1 fused with F1 = 1,6 A
1.8 = N
(only with 3 x 400 V, N, PE und 1 x 230 V, N, PE symmetric winding)
X2 Safety edge system and pass-door plug
X3 Emergency push button
X8 Key switch for intermediate stop
X11 Key switch ON / OFF for automatic closing
X12 Smoke draining
X13 Tra󰀩c lights 2 x Red / Green
X18 Entrapment safety evaluation
X20 Potential free relay contact 1
X21 Potential free relay contact 2
X5 Three push button / Key switch
X6 Reective photo-beam / photo-beam
X7 Ceiling pull switch / Radio control
X15 Three push button / Key switch
X16 Reective photo-beam / photo-beam
X17 Ceiling pull switch / Radio control
Command from inside Command from outside
DES Limit connection
MOT Motor connection
MMC/SD Slot for memory cards
SLF Slot for Air-lock control function
SMF Slot for Status / Information function
S1 Selector switch
UBS Socket for universal command sensor system (5x)
The UBS system is a simple plug-in connection technology from GfA. The control
devices are connected to the control by a commercially available patch cable
and detected automatically. The UBS devices function in the same way as wired
control devices.
V1 7-segment display
Internal push button
HARDWARE OVERVIEW

Page 14
WIRING DIAGRAM
Emergency
STOP-button
inside
Three push
button station
inside or outside
Key switch with
STOP-button
inside or outside
CLOSE
STOP
OPEN
STOP
OPEN/
CLOSE
end-of-line
resistor 1k2
end-of-line
resistor 8k2
Bridge
spiral
cable
spiral
cable
Transmitter Receiver
spiral
cable
Normallyclosed contact 1k2
Normallyopen contact 8k2
Optical safety edge system
Key switch
inside or outside
or
plug-in bridge
plug-in bridge
plug-in bridge
N L1
or
br
gr
wh
Terminal box
Bridge
Terminal box
Bridge
Terminal box
L1 fused via F1 = 1,6 At
OPEN/
CLOSE
outside
inside
pass or /
slack wire
switch contact
or crash de-
tector
pass or /
slack wire
switch contact
or crash de-
tector
pass or /
slack wire
switch contact
or crash de-
tector
Light curtain Transmitter Receiver
Tx Rx
Bridge
plug-in bridge

Page 15
WIRING DIAGRAM
Reective photo-beam
inside or outside
Ceiling pull switch /
Radio control
inside or outside
Transmitter- Receiver
photo-beam
inside or outside
Red - Green
light
inside
or
Key switch ON / OFF
automatic closing
Key switch ON / OFF
Intermediate stop
Red - Green
light
outside
Smoke draining
contact RWA
external
or
X1 1.8/1.9
outside
inside
for closing direction
Transmitter- Receiver
light curtain
inside

Page 16
WIRING DIAGRAM
Raytector photo-beam or
Optical safety edge
against entrapment
single
Raytector photo-beam or
Optical safety edge
against entrapment
double (inside - outside)
Transmitter - Receiver
Input for external entrapment
safety device 1k2
single
Input for safety edge 8k2
against entrapment
single
br
gr
wh
Transmitter - Receiver
Input for safety edge 8k2
against entrapment
double
Input for external entrapment
safety device 1k2
double
or
or
or
br
wh
gr
Receiver - Transmitter
br
gr
wh
br
gr 1
wh
br
gr 2
wh
br
gr 1
wh
br
gr 2
wh
br
wh
gr 1
gr 2

Page 17
WIRING DIAGRAM
Potential free
relay contact
Potential free
relay contact
photo-beam
single,
against entrapment
comply EN 12978
Transmitter - Receiver
Receiver - Transmitter
photo-beam
double,
against entrapment
comply EN 12978
Transmitter - Receiver
or

Page 18
CONTROL PROGRAMMING
1. Start programming
2. Select Menu item and conrm
3.a) Set and store functions
3.b) Set and store positions (DES)
4. Exit programming
Complete programming is only possible after setting the nal limit positions!

Page 19
Operating mode
Door position
CONTROL PROGRAMMING
4. Memorise3. Adjustment
2. Choose program and
conrm
Press
selector
Hold-to-run OPEN
Hold-to-run CLOSE
Door function
Self-hold OPEN
Hold-to-run CLOSE
Self-hold OPEN
Self-hold CLOSE
Self-hold OPEN, CLOSE
(X5/X15) release for external push-
button function only hold-to-run
close
Press STOP-
button
Move door
upwards or downwards
Final limit open
coarse adjustment
Press
selector
Move to intermediate stop
Intermediate stop
Move to switching position relay 1
Switching position Relay 1
Press STOP-
button
Press STOP-
button
Pre-limit safety edge can
change using +/-
Pre-limit safety edge
ne adjustment
Press
selector
Press
selector
Press STOP-
button
Move door
upwards or downwards
Final limit close
coarse adjustment
Final limit open can change
without door movement using +/-
Final limit open
ne adjustment
Final limit close can change
without door movement using +/-
Final limit close
ne adjustment
Move to switching position relay 2
Switching position Relay 2Press STOP-
button
Spiral cable or Radio-Safe
Light curtain
Special function Press
selector
NOTE!
This Menu item is only enabled
at initial operation or after a
complete reset. The selection
must be made before setting
the nal limit positions.
NOTE!
The selection is retained even after a
reset but can then be changed.
Hold-to-run OPEN
Hold-to-run CLOSE with active safety edge
1. 1
1.2
1.3
1.6
1.5
1.4
1.7
1.8
0. 1 . 1
.2
.3
.4
0.3
.2
-.0
-.0
-.0
-.-
-.-
-.-
_._
-.-
. 1
.6

Page 20
Functions
CONTROL PROGRAMMING
4. Memorise3. Adjustment
2. Choose program and
conrm
Press
selector
Time can be set between 1 s - 240 s
0 = OFF
Automatic closing
Press
selector
OFF
Reaction of automatic
closing to photo cell /
light curtain Stopping of automatic closing and
CLOSE command
Press
selector
Step by Step function
(X7 / X17): Only Ceiling
pull switch / Radio remote
control
X7 / X17 = Command 1
X7 = Command 1, X17 = Command 2
X7 = Command 2, X17 = Command 1
X7 / X17 = Command 2
X7 / X17 = Command 3
Vessel recognition
Stopping of automatic closing and
CLOSE command
when actuated for >1.5 seconds
Press
selector
Safety edge is activated
Safety edge function in
Pre - limit area
Safety edge is deactivated
Safety edge is activated
+ automatic ground adjustment
Press
selector
OFF
Overrun correction
ON
Active safety edge
+ re-open
Reverse in case of obstacle
Adjustable from 1 to 10
Number of safety device
actuations
Press
selector
OFF
2. 1
2.2
2.3
2.5
2.6
2.4
. 1
.2
.3
.4
. 1
.2
.3
.4
.5
.0
. 1 1.0
.0
. 1
. 1
.0
0.0
.2