Makita JV100DZ Manual

Jig saw blade No. B-10 .................................. 1
Hex wrench ................................................... 1
Guide rule set (for some countries only) ........ 1
Note: The standard equipment for the tool
shown above may vary by country.
Jig saw blades
Guide rule set
Hose 28
Cover plate
Kerf board set
Charger DC10WA*2
Li-ion battery BL1013*2
Charger DC10WB*3
Li-ion battery BL1014*3
JV100DZW
JV100DZ
BL1013DC10WA
NoNo
Model No. type quantity Charger
No
JV100DWE
1
2
JV100DW
Battery
Makita blue
white
VJ01ZW
VJ01Z NoNo No Makita blue
white
Makita blue
JV100DWW white
JV100DWEW white
Makita blue
BL1014DC10WB
No
Yes
No
Yes
VJ01W 2
VJ01 Makita blue
Offered to
white
Dimensions: mm (")
Width (W)
Height (H)
Length (L) 231 (9-1/8)
76 (3)
196 (7-3/4)
Model No.
Description
P 1/ 11
JV100D (VJ01*1)
Cordless Jig Saw
0 - 2,400
18 (11/16)
B-type
65 (2-9/16)
2 (1/16)
Yes
1.7 (3.7)
No load speed: strokes per minute
Battery
Stroke length: mm (")
Shank type
130Max. output: W
Capacities: mm (")
Wood
Mild steel
4 (5/32)Aluminum
Variable speed control by trigger
YesElectric brake
Cut settings
Cell
Voltage: V
Capacity: Ah
Li-ion
Energy capacity: Wh 14
1.3
All models also include the accessories listed below in "Standard equipment".
L
W
H
PRODUCT
*1Model number for North and Central American countries
except Mexico and Guam
TECHNICAL INFORMATION
CONCEPT AND MAIN APPLICATIONS
Model JV100D (VJ01*1) has been developed as the first cordless jig saw
of the 10.8V Li-ion Cordless series.
Its main features are:
• Compact and lightweight design achieved while maintaining the power
enough to perform smooth light duty cutting
•The same mechanical parts and functions as used for AC model 4329
This product is available in the following variations.
Plastic
carrying
case
Housing
color
50 with DC10WA*2,
(DW10WB*3)
10.8*2,
(10.8/12V max*3)
Charging time
(approx.): min.
3 Orbital settings
+
Straight cutting
Weight according to EPTA-Procedure
01/2003*4: kg (lbs)
*2 For all countries except North and Central American countries
(Mexico and Guam are included.)
*3 For North and Central American countries except Mexico and Guam
*4 With battery
Standard equipment
Specification
Optional accessories
All countries except
North and Central
American countries
(Mexico and
Guamare included)
North and Central
American countries
except Mexico
and Guam

P 2/ 11
Repair
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect
parts and product from unusual abrasion.
[1] NECESSARY REPAIRING TOOLS
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Code No. Description Use for
1R029 Bearing Setting Pipe 23-15.2 Pressing Bearing case complete, when assembling it to DC Motor
1R032 Bearing Setting Plate 8.2 Supporting DC Motor, when assembling it to Bearing case complete
1R258 V Block Supporting DC Motor, when assembling it to Bearing case complete
1R269 Bearing Extractor Separating DC Motor from Bearing case complete
1R291 Retaining Ring S & R Pliers Removing /assembling Retaining ring S-6
1R274 Type 72 Field Insert Jig Supporting DC Motor, when assembling it to Bearing case complete
[2] LUBRICATION
Item No. Description AmountPortion to lubricate
DC Motor
21 Balance plate The portion that 23 Gear complete contacts
22 Pin 3 Whole portion
23 Gear complete Gear teeth and Armature gear in Bearing case complete and Balance plate
25 Slider guide Hole where 27 Slider reciprocates
27 Slider Elliptic hole where 37 Collar sleeve moves
33 Slider support Hole where 27 Slider reciprocates
37 Collar sleeve Whole portion
42 Retainer complete The portion that 20 Push plate contacts
Approx. 3 g
Bearing case
complete
Pin
Dust seal
20 Push plate Both side a little
a little
a little
a little
a little
a little
a little
a little

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Housing
DISASSEMBLING
Fig. 2
Fig. 3
4x35 Tapping screw (1 pc.)
Housing R
Clamp plate
Hex wrench 3
(Standard equipment)
M4x16 Hex socket
head bolt
4x18 Tapping screw (9 pc.)
ASSEMBLING
Base
Note;
Before assembling Housing R, make sure that Holder
(with M4 Screw hole) is mounted to Housing L
to fasten Housing set with M4x16 Hex socket head bolt
1. Remove Clamp plate and Base from
Housing set by unscrewing M4x16
Hex socket head bolt with Hex wrench 3.
2. Separate Housing R by unscrewing M4x35
Tapping screw (1pc.) and 4x18 Tapping screws (9pcs).
3. Remove Safety wire.
Holder
(2) Set Safety wire to Housing L (Fig. 2-3).
(3) Assemble Housing R to Housing L (Fig. 2-2).
(4) Assemble Base and Clamp plate to Housing set and tighten them with M4x16 Hex socket head bolt (Fig. 2-1).
(1) Make sure to insert Holder to Housing L (Fig. 3).
Safety wire
P 3/ 11

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Reciprocating Mechanism
DISASSEMBLING
2. Turn DC motor shaft to move
Collared sleeve 4 up to the top
position of Slider’s elliptical hole.
4. Remove Slider section from the
Collared sleeve 4. 5 . Remove Collared sleeve 4.
7. Now, remove Gear
complete and Pin 3.
8. Remove Balance plate and Push plate
from Bearing case complete.
9. Remove DC motor from Bearing
case complete with 1R269.
Slider
Collared
sleeve 4
Collared
sleeve 4
Housing L
3. A space for removing
Slider from Collared
sleeve 4 is secured.
Slider
Collared sleeve 4
Slider section
Leaf spring
Gear complete
Push plate
Dust seal
Balance plate
Bearing case
complete
Pin 3
Retaining ring S-6
6 . Remove Retaining
ring S-6 with 1R291.
Note;
Retaining ring S-6 is deformed
in this step. Do not re-use it.
Bearing case
complete DC motor
(1) Separate Housing R from Housing L (Fig. 2).
(2) Now, Reciprocating mechanism can be disassembled (Fig. 4).
Fig. 4
Collared sleeve 4
1. Remove Leaf spring.
P 4/ 11

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Reciprocating Mechanism
ASSEMBLING
(1) Assemble Bearing case complete to DC motor (Fig. 5).
Fig. 5
Fig. 6
Retaining ring S-6
1. Shake Push plate up and
down while pressing Gear
complete toward Balance
plate.
2. Now, the assembling Groove
on Pin comes into your sight.
3. Fix a new Retaining ring S-6
with 1R291.
Gear complete
Balance plate
Gear complete
Brim portion
Collared sleeve 4
4. Facing the flange side to Gear complete,
assemble Collared sleeve 4.
Note;
Press Bearing case complete with Arbor press softly and
do not press further when it is stopped.
Otherwise, the position of Pinion gear on the DC motor
may deviate.
1R258
(2 pcs)
1R274
(for protect Motor’s
terminals)
1R032
1R258
(2 pcs)
1R274
(for protect Motor’s
terminals)
1R032
Bearing case
complete
1R029
1. Put 1R274 onto 1R032 and set
DC motor to the 1R274. Then,
put 1R258(2pcs) to support the
DC motor.
2. Set Bearing case complete on DC motor and put
1R029 onto Bearing case complete. Press 1R029 to
assemble Bearing case complete to DC motor
with Arbor press.
(2) Insert Push plate into dust seal and assemble Push plate to Bearing case complete.
And then, mount Balance plate (Fig. 4).
(3) Assemble Gear complete to the pin on the Bearing case complete (Fig. 4-7).
Note;
Shake Push plate up and down while pressing Gear complete to insert it completely and to have the assembling groove
of Retaining ring S-6 on the Pin of Bearing case complete. Fix Retaining ring S-6 to secure Gear complete
to the pin’s groove (Fig. 6).
P 5/ 11

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Reciprocating Mechanism (cont.)
ASSEMBLING
(4) After setting DC motor and Reciprocating mechanism to Housing L, assemble Slider section and Leaf spring (Fig. 7).
Fig. 7
5. Make sure to insert O ring 5 into the bottom of
assembling holes for Slider guide.
7. Assemble Slider with Seal plate, Slider support
and Slider guide to Housing L while inserting
the elliptical hole of Slider into Collard sleeve 4.
8. Facing the flat side of Leaf spring to
the front, insert it into the assembly
hole discribed below vertically.
9. Make sure to put Holder and Retainer
complete in Housing L before mounting
Housing R.
O Ring 5
Housing L
Housing R
Collared
sleeve 4
Seal plate
Slider support
Slider guide
Elliptical hole
Slider
Retainer
complete
Holder
6. Turn DC motor shaft to move Collared sleeve 4 to
the top position so as to reserve the space for
assembling Slider section.
Assembling holes
P 6/ 11

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Reciprocating Mechanism
ASSEMBLING
ASSEMBLING
DISASSEMBLING
[3] -3. Lever 19
Fig. 8
11. Assemble Housing R while
inserting Change lever into
the assembling hole.
10. Mount Change lever to the Switch
while inserting the protrusion of Switch
into the hole of Change lever.
Change lever
Change lever
Housing R
(5) Assemble Housing R (Fig. 8).
(1) After separating Housing R, remove DC motor and Reciprocating mechanism from Housing L.
So, the stem of Lever 19 comes into your sight. Now, Lever 19 can be disassembled by removing Stop ring E-4
(Fig. 9).
Fig. 9
Steel ball 4
Lever 19
Stop ring E-4
Take the reverse step of Disassembling (Fig. 9).
DC motor Reciprocating
mechanism
1. Remove Stop ring E-4 from
the stem of Lever 19.
2. Pull off the Lever 19 while paying attention not
to lose Steel ball 4 and Compression spring 14.
Compression
Spring 4
Stem of
Lever 19
Housing L
Housing L
P 7/ 11

Circuit diagram
Wiring diagram
Orange
Line filter
Housing L side
Handle side Handle side
Housing
L side
Housing
L side
Housing L side
Connect Flag terminals of the Lead wires to terminals of DC motor and route the Lead wires through Line filter.
Color index of lead wires' sheath
Black
Red
Switch
DC Motor
Terminal
Switch
Line Filter
Red dot mark for +terminal
DC Motor
Terminal
Red dot mark
Face the terminals of M1, M2 to Housing L side and connect Lead wires (orange) and (black)
with terminals of Switch correctly in order to set Switch exactly in the Housing L.
Note; Do not overlap the Lead wires on the Switch body where they contact to Housing L.
For the countries where the regulations for radio interference suppression are required.
For the countries where the regulations for radio interference suppression are required.
Fig. D-1
Fig. D-2
Housing L side
Line filter
Connect Lead wires to Switch, DC motor and Terminal as described in Fig. D-2.
Lead wire (red)
Connect the Lead wire (red)
at described direction.
NG
NG
P 8/ 11

Wiring diagram
Fig. D-3
Store Lead wires in these Lead wire holders so as not to
protrude and interfere with Housing R when assembled. Do not overlap the Lead wires under Switch (Fig. D-2).
Housing L
Switch
Line filter
Rib
Route all Lead wires to Switch from
DC motor in this slot of Rib when
Line filter is used. Note; Route
a black lead wire in this slot of Rib
when Line filter is not used.
Locate the Red dot mark
to Handle side when
installing DC motor into
Housing L (Fig. D-2).
For the countries where the regulations for radio interference suppression are required.
P 9/ 11

Circuit diagram
Wiring diagram
Housing L side
Handle side Handle side
Lead wire (red)
Housing L side Housing L side
Housing L side
Color index of lead wires' sheath
For the countries where the regulations for radio interference suppression are not required.
Switch
DC Motor
Terminal
For the countries where the regulations for radio interference suppression are not required.
Switch
Red dot mark for +terminal
DC Motor
Terminal
Orange
Black
Red
Red dot mark
Fig. D-1A
Fig. D-2A
Housing L side
Connect the Lead wire (red)
at described direction.
Connect Lead wires to Switch, DC motor and Terminal as described in Fig. D-2A.
Face the terminals of M1, M2 to Housing L side and connect Lead wires (orange) and (black)
with terminals of Switch correctly in order to set Switch exactly in the Housing L.
Note; Do not overlap the Lead wires on the Switch body where they contact to Housing L.
NG
NG
Connect Flag terminals of the Lead wires to terminals of DC motor at described direction.
P 10/ 11