Makita 6096D User manual

6096D
Cordless Driver Drill
Motor DC 9.6V magnet motor
Battery 9000 (Ni-Cd,9.6V,1.3Ah)
Battery Battery 9033 (Ni-MH,9.6V,2.2Ah)
No load speed High:0 - 1100rpm Low:0-350rpm
Chuck capacity 0.8mm(1/32") - 10mm(3/8")
Steel 10mm(3/8") Max.drilling
capacities Wood 18mm(11/16")
Max.driving capacity 5.5mm(7/32")X55mm(2-3/16")
Low speed 12N-m(120kgf-cm)(8.7ft-lbs) Max.fastening
torque (drill-mode) High speed 4N-m(40Kgf-cm)(2.9ft-lbs)
Net weight 1.3Kg(2.9lbs)
CONCEPTION AND MAIN APPLICATIONS
Specifications
Standard equipment
Philips Bit 2-45 ------------------- 1 pc. (manufactured in U.K.)
+- Bit 2 45 ------------------------- 1 pc. (manufactured in U.S.A.)
Battery Cover --------------------- 1 pc.
Plastic Carrying Case ------------ 1 pc.
<Note>The standard equipment may differ from country to country.
Optional accessories
Drill Bit 1.5,2,3,4,5,6 Drill Bit for wood 9,12,15
Philips Bit 1-65,2-45,2-65,2-110,2-150,2-250,3-45,3-65,3-110
Slotted Bit 5-45,5-82,6-70,6.35-45, 8-45,8-70
Socket Bit 7-55,8-55,10-55
Foam Polishing Pad 125 Rubber Pad Assembly Wool Bonnet 100
Battery 9000, 9033, 9002
Fast Charger DCl411, DC1209, DC9700, DC9701
Fast Automotive Charger DC1412
Features and benefits
The standard equipment for the tools shown may differ form country to country
This 9.6V cordless driver drill is the sister version of the
existing Model 6095D and more efficient for light work than
Model 6095D.
(ex.driving 1-5/8" drywall screw,drilling small hole)
Its brief benefits are;
*Compact design
*Light weight
*Equipped with electric brake
See the attached sheets for more information.
Models No.
Description
Model Battery Fast Charger
6096 DW
6096 DW BE
6096 DW E
9000( Ni-Cd ) DC 9700
9000( Ni-Cd ) X 2 DC 9700( DC 9700 A )
9033( Ni-MH ) X 2 DC 9701
255mm (10")
210mm (8-1/4")
(2-1/8")
54mm
New Tool
TECHNICAL INFORMATION

6096D
Light weight: 1.3Kg
Compact and well balanced design
6095D 30mm
6096D 30mm
Fastening torque can be set
every 0.2N•m(2kgf•cm) from
0.5N•m(5kgf•cm) to 3.5N•m(35kgf•cm).
16 stages of clutch + drill-mode
10mm keyless
drill chuck
battery 9000,9002(Ni-Cd) and
battery 9033(Ni-MH) can be used.
Variable speed control switch
with lever for reversing direction
2 speeds by rear chage Electric brake

16 stages of clutch
Proper fastening torque for machine screw M3-M5 can be set.
12.0
(120.0)
11.0
(110.0)
10.0
(100.0)
9.0
(90.0)
8.0
(80.0)
7.0
(70.0)
6.0
(60.0)
5.0
(50.0)
4.0
(40.0)
3.0
(30.0)
2.0
(20.0)
1.0
(10.0)
0
N-m
Kgf-cm )
1 2 4 6 8 10 12 14 16
Low speed
High speed
Position of
Change Ring
M3
M4
M5
Size of screw
Fastening torque
Fastening torque by setting change ring

(1) Cautions in Disassembling
To replace the gear assembly, firstly disconnect the drill chuck. (If the housing only is disassembled, its no need to
disconnect the chuck.) Use care not to miss the compression spring 4 inside the speed change lever since it can
be easily jumped out when disassembling.
(2) Cautions in assembling
1.Assembling of the motor and gear assembly
*As the motor bracket is mounted on the gear assembly for
repair, turn the motor bracket counterclockwise (viewed from
the motor bracket side) to remove it from the gear assembly.
1) Assemble the motor bracket and the motor with screw.
2) Turn the motor assembling parts shown in 1) in clockwise (viewed from the motor bracket side) to
assemble them on the gear assembly. Make fit the red mark on the motor edge with the flat face of the
gear assembly.
2.Assembling of the leaf spring
Assemble the leaf spring on the housing L as shown on the
figure 3.
3.Assembling of the speed change lever
1) Set the two pieces of compression spring 4 in the speed change lever.
2) Assemble the speed change lever assembly on the protrusion of the change lever as shown on the figure 4
while using care that the compression spring 4 may not jump over.
Repair
6
7
Red mark
change lever
compression spring
Flat face
Gear assembly
Motor bracket
Motor
Rotating direction arrow mark
Fig. 2
Fig. 3
Housing "L" inside
Leaf spring
Fig. 4
Protrution of the change lever
change lever
compression spring 4
Gear assembly
change lever
assembly
Fig. 1

Circuit drawing
4.Assembling on the housing
1) To assemble the one body of gear assembly and motor etc. on the housing L, place the speed change lever
on the position shown on the figure 5.
5.Assembling of the chuck
1) Place the chuck on the spindle face.
2) Mount the hexagon rod spanner on the chuck and use the vice to fix them.
3) Set to the drill mode, normal turning and low speed.
4) Set the full charged battery and securely hold the handle.*1
5) Allow the trigger to full speed in about 1 second while no impact is adding.
*Insufficiently holding the handle may cause the handle to turn around in locking. This machine is going
to turn clockwise.
6) Widen the claw of chuck at maximum and then fasten the screw for holding the chuck.
*The left-handed screw is used.
Fig. 5
Inside of Housing "L"
Lever should be left light position,
not nuetral position
Red mark DC motor
Black
Red
Switch
- terminal
+ terminal