Makita 6203DWAE User manual

Y
Cordless Driver Drill
Capacities
Steel Wood Wood screw Machine screw
____
10 mm 25 mm , 6.4 mm x 76 mm ,llm 1,,4,,1
1318'7 11") 1114" x 3")
Equipped with Electric Brake
MODEL 6203DWAE
Dimensions Net
(L x W x HI
No load speed 1RPMI
weight
,,200 ~ 4oo 233 mm x 77 mm x 241 mm 1.7 kg
(3 8 lbsl
High Low
19-118''
x 3" x 9~1/2")
With Fast Charger
Battery Cartridge 9122
Voltage
96V
INSTRUCTION MANUAL
Model DC1410 Fast Charger
Input Output Charging time
__
A C onlv 50 H2 60 H2 DC 72V ~ 14.4V 1 Hr
S PEC I FICAT1 0 N S
Model 6203DA
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
tofollow all instructions listed below, may result
in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
*Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do notoperate power tools inexplosive atmospheres, such as inthe presence
of flammable liquids, gases, or dust. Powertools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause
you to loose control.
Electrical Safety
Do not abuse the cord. Never use the cord to carry the tool. Keep cord away
from heat, oil, sharp edges, or movingparts. Replacedamaged cords immedi-
ately. Damaged cords may create a fire.
A battery operated tool with integralbatteriesor a separate battery pack must
be recharged only with the specified charger for the battery.
A charger that
may be suitable for one type of battery may create a risk of fire when used with
another battery.
Use battery operated toolonly with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
*Stay alert, watch whatyou are doing, and use commonsense when operating
a power tool.
Do notusetoolwhile tired or underthe influenceof drugs, alcohol,
or medication.
A momentof inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Containlong hair. Keep
your hair, clothing, and gloves away from movingparts. Loose clothes, jewelry,
or long hair can be caught
in moving parts.
*Avoid accidental starting. Be sure switchis
in the locked or off position before
inserting battery pack. Carryingtools withyour finger on
the switch or inserting
the battery pack into a tool
with the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attachedtoa rotatingpart of the tool may result
in personal injury.
Do notoverreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.

Use safety equipment.Always wear eye protection.Dust mask, non-skid safety
shoes, hard hat, or hearing protectionmust be usedfor appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holdingthe work by handor against your body is unstableand
may lead to
loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which
it is designed.
*Do not use tool if switch does not turn
it on or off. A tool that cannot be
controlled
with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changingaccessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
acciden
t a I I y.
Store idle tools out of reach of childrenand other untrainedpersons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
makea connectionfrom one terminalto another. Shortingthe batteryterminals
together may cause sparks, burns, or a fire.
Maintaintools with care. Keepcuttingtools sharp and clean. Properly maintained
tools
with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or bindingof moving parts, breakage of parts, and any
other conditionthat may affect the tool’s operation. Ifdamaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that maybe suitable for one tool maycreate a risk of injury
when used on another tool.
Service
*Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result
in a risk of injury.
Whenservicing a tool, use only identical replacement parts. Followinstructions
in the Maintenancesectionof this manual. Use of unauthorized parts or failure
to follow Maintenance Instructionsmay create a risk of shock of injury.
3

Specific Safety Rules
1. Holdtool by insulatedgrippingsurfaces when performinganoperation where
the cutting tool may contact hidden wiring. Contact
with a "live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediatelyafter operation; they
may be extremely hot and could burn your skin.
4

SYMBOLS
The followings show the symbols used for tool.
?.J
n
A
Ab
.../ min
........... volts
................................. amperes
................................. hens
................................. seconds
................................. alternating current
................................. direct current
................................. no load speed
................................. alternating or direct current
................................. Class II Construction
................................. splash-proof construction
................................. watertight construction
................................ revolutions or reciprocation per minute
@ ................................. number of blow
5

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER &
BATTERY CARTRIDGE
I. SAVE THESE INSTRUCTIONS - This manual
Length of Cord (Feet)
25
AWG Size of Cord 18
50 100
150
18 18
16
6

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do notattempt touse a step-uptransformer, anengine generator or DCpower
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoidstoringbatterycartridge in a containerwithother metalobjects such
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed
5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
7

Installing or removingbattery cartridge
*Always switchoff the tool before insertion
or removalof the battery cartridge.
*To remove the battery cartridge, withdraw
it from the tool while pressing the buttons
on both sides of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove inthe housingand slip it into place.
Always insert it all the way until it locks in
place with a little click. If not, it may acci-
dentally fall out of the tool, causing injury
to you or someone aroundyou.
Button
Battery cartridge
*Do not use force when inserting the battery cartridge. If the cartridge does not slide in
easily, it is not being inserted correctly
Charging
*Your newbattery cartridge is not charged.
You will need to charge it before use. Use
the fast charger Model DC1410 to charge
the batterycartridge.
*Plug the fast charger into the proper A.C.
voltage source.The charginglight will flash
in green color.
*Insert the battery cartridge
so that the plus
and minus terminals on the battery car-
tridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully intothe port
so that it restson the chargerport floor.
redand chargingwill begin.The charginglight will remain lit steadily during charging.
chargingtime is approximatelyone hour.
*When the battery cartridge is inserted, the charginglight color will changefrom green to
*When charging
is completed, the charging light color will change from red to green. The
*After charging, unplugthe chargerfrom the power source.
CAUTION:
*The fast charger Model DC1410 is for charging Makita battery cartridge. Never use it for
other purposesor for other manufacturer’s batteries.
*When you chargea newbatterycartridge or a battery cartridge which has not been used
for
a long period of time, it may not accept a full charge.This is a normal condition and
does not indicatea problem. You can rechargethe battery cartridgefully after discharging
it completely and recharging
a coupleof times.
8

*If you charge a battery cartridgefrom a just-operatedtool or a battery cartridgewhich has
been left in
a locationexposedto direct sunlight or heatfor a longtime, the charginglight
may flash in redcolor. If this occurs,wait for
a while. Charging will beginafter the battery
cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge
from the fast charger.
*If the charginglight flashes alternately in green and redcolor
a problemexists and charg-
ing is not possible. The terminals on the charger or battery cartridge
are clogged with
dust
or the battery cartridge is worn out or damaged.
*If you wish to chargetwo battery cartridge, allow 15 mimutes between charging on the
fast charger.
ASSEMBLY
Installingor removingdriver bitor drillbit
CAUTl ON :
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removing the bit
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise
to tighten thechuck.
To remove the bit, hold the ring and turn
the sleevecounterclockwise.
When not usingthe driver bit, keep it in the
bit holders.Bits 45 mm (1-3/4") longcan be
kept there.
Tighten
Slee
Ring
:ve
-
Bit -
I Bit holder 2
9

OPERATION
Switchaction
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returnstothe
"OFF" positionwhen released
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pres-
sure on the trigger. Release the trigger to
stop.
77-
Switch trigger
Reversingswitch action
CAUTION:
*Always check thedirection of rotation beforeoperation
*Use the reversing switch only after the tool comes to
a complete stop. Changing the
direction of rotationbeforethetool stops maydamage the
tool
This tool has a reversing switch to change
the direction of rotation. Depress the
reversing switch lever from the A side for
clockwise rotation
or from the B side for
counterclockwiserotation.When the switch
lever is in the neutral position, the switch
trigger cannot bepulled.
Speedchange
To change the speed, first switch off the
tool and then slide the speed change lever
to the
"11" side for high speed or "1" side
for low speed. Be sure that the speed
change lever is set to the correct position
before operation. Use the right speed for
your
job.
Reversing switch lever -
Clockwise Counterclockwise
Low speed
0
High speed
a
Speed change lever
10