Makita 2414B User manual

Portable Cut-Off
Wheel Hole No load speed Dimensions
diameter diameter
(RPMI (L x W x H)
355 mm 25.4 mm
(1 4“) (1”)
500 mm x 280 mm x 615 mm
3,800 (19-11/16” x 11 x 24-7/32”)
355 mm (14”) MODEL 2414B
Net
weight
16.7 kg
(36.8 Ibs)
INSTRUCTION MANUAL
DOUBLE
INSULATION
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USINGELECTRICTOOLS, BASIC SAFETY
PRECAUTIONS SHOULDALWAYS BE FOLLOWED TO REDUCE
THE RISK
OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
14.
2
KNOWYOUR POWER TOOL. Readthe owner's manual carefully. Learnthe
tools applications and limitations, as well as the specific potential hazards
peculiar to
it.
KEEP GUARDS IN PLACE and in working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removedfrom toolbefore turning
it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
DON'T USE INDANGEROUSENVIRONMENT. Don't usepowertools
in damp
or wet locations, or expose them to rain. Keep work area well lighted.
KEEP CHILDRENAWAY. Allvisitors should be kept safe distance from work
area.
MAKE WORKSHOP KID PROOF with padlocks, master switches, or by
removing starter keys.
DON'T FORCETOOL.
It will dothejob better and safer atthe ratefor which
it was designed.
USE
RIGHT TOOL. Don'tforcetool or attachment to do ajobfor which it
was notdesigned; For Example
- Don't usecircular saw for cuttingtree
limbsor
logs.
WEAR PROPER APPAREL. Wear no loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get caught
in moving parts. Nonslip
footwear isrecommended. Wear protectivehair coveringtocontainlonghair.
ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting
operation isdusty. Everyday eyeglasses only have impact resistant lenses,
they are NOT safety glasses.
SECUREWORK. Useclamps or avise toholdwork whenpractical. It's safer
than using your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating andchanging acces-
sories.

15. DISCONNECT TOOLS before servicing; when changing accessoriessuch as
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONALSTARTING. Make sure switch is
in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for
recommendedaccessories.The use of improper accessoriesmay causerisk
of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool istipped or
if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function
- check for alignment
of moving parts, binding of moving parts, breakageof parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feedwork into a blade or cutteragainst the direction
of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't
leave tool
until it comes to a complete stop.
22. When servicing use only identical replacement parts.
23. POLARIZED PLUGS.To reducethe risk of electric shock, this equip-
ment hasa polarized plug (one blade is wider thanthe other). This plug
will fit
in a polarizedoutlet only oneway. Ifthe plug does not fit fully in
the outlet, reversethe plug. If it still does not fit, contacta qualified
electrician
to installthe proper outlet. Do not changethe plug in any
way.
VOLTAGEWARNING: Beforeconnecting thetooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY tothe user - as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source
with
voltage less than the nameplate rating is harmful to the motor.
3

EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause
a drop
in line voltageresulting in loss of powerand overheating. Table 1 shows the
correct size tousedependingon cord lengthand nameplateampere rating.
If in doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the
cord.
TABLE 1 MINIMUMGAUGE FOR CORD SETS
Ampere Rating
More Not More
Than Than
I
Total Length of Cord in Feet
0 - 25 26 - 50 51 - 100 101 - 150
AWG
0- 6
6
- 10
10
- 12
12
- 16
18 16 16 14
18 16
16 16 14
14 12
Not Recommended
l4 I ;;
4

ADDITIONAL SAFETY RULES
1. Wear hearing protection during extended periods of operation.
2. Useonly wheels havingamaximumoperating speed atleast as highas "No
Load
RPM" markedonthe tool's nameplate. Use only fiberglass-reinforced
cut-off wheels.
3. Check the wheel carefully for cracks or damage before operation. Replace
cracked or damaged wheel immediately.
4. Secure the wheel carefully.
5. Use only flanges specified for this tool.
6. Be careful not to damage the spindle, flanges (especially the installing
7. Keep guards in place and in working order.
8. Hold the handle firmly.
9. Keep hands away from rotating parts.
surface) or bolt, or the wheel itself might break.
IO. Make sure the wheel is not contacting the workpiece before the switch is
turned on.
11. Before using the tool on an actual workpiece, let it simply run for several
minutesfirst. Watch for flutter or excessive vibration that might be caused
by poor installation or a poorly balanced wheel.
12. Watch out for flying sparks when operating. They can cause injuryor ignite
combustible materials.
13. Remove material or debris from the area that might be ignited by sparks.
Be surethat othersare not in the pathof the sparks. Keep a proper, charged
fire extinguisher closely available.
14. Use the cutting edge of the wheel only. Never use side surface.
15. Do not attempt to keep the trigger in the ON position.
16. If the wheel stops during the operation, makes an odd noise or begins to
vibrate, switch off the tool immediately.
17. Always switchoff and wait for the wheeltocometoacomplete stop before
removing, securingworkpiece, working vise, changing work position, angle
or the wheel itself.
18. Do nottouchthe workpiece immediately after operation; it isextremely hot
and could burn your skin.
19. Store wheels in a dry location only.
SAVE THESE INSTRUCTIONS.
5

Securing cut-off
The cut-offmay be bolted (2 bolts)downto
a level location using the bolt holes in the
base.
I
I
Removing or installing cut-off wheel
CAUTION:
Always be sure that the tool is switched off and unplugged before removing or installing
the wheel.
To removethe wheel, raisethe safety guide. Pressthe shaft lock
so that the wheel cannot
revolve and use the socket wrench to loosen the hex bolt by turning
it counterclockwise.
Then remove the hex bolt, outer flange and wheel. (Note:
Do not remove the inner flange,
ring and O-ring.)
To install the wheel, follow the removal procedures in reverse.
CAUTl
ON:
Be sure totighten the hex bolt securely. Insufficient tightening of the hex bolt may result
*Always use only the proper inner and outer flanges which are provided with this tool.
Always lower the safety guide after replacing the wheel.
in severe injury. Use the socket wrench provided to help assure proper tightening.
Socket wrench
Shaft
lo
Inner flange
Hex bolt
Outer flange
Cut-off
wheel
Spark guard
The spark guard is factory-installed with its
loweredge contacting the base. Beforeoper-
ation, loosenthe screw and raise the spark
guard
so that its lower edge will be posi-
tioned approx.
60 mm (2-3/8") above the
workbench or floor suface.
Otherwise sparks may fly around operation
area.
6

Interval between vise and guide plate
The original spacing or interval between the vise and the guide plate is 0 - 170 mm
(0 - 6-11/16"). If your work requireswider spacingor interval,proceedas follows to change
the spacing or interval.
Remove the two hex bolts which securethe guide plate. Move the guide plate as shown
inthe figure and secure
it usingthe hex bolts. The following interval settings are possible:
35
- 205 mm (1-3/8" - 8-1/16")
70 - 240 mm (2-3/4" - 9-7/16")
----E?= Hex bolts
CAUTlON:
Rememberthat narrow workpieces may not be secured safely when using the two, wider
interval settings.
Setting for desired cutting angle
To changethe cutting angle, loosenthe two
hex boltswhich securethe guide plate. Move
the guide plate to the desired angle
(0' -
45') and tighten the hex bolts securely.
Socket wrench
CAUTION :
Never perform miter cuts when the guide plate is set at the 35 - 205 mm (1-3/8" - 8-1/16")
or
70 - 240 mm (2-3/4" - 9-7/16") position.

Securing workpieces
By turning the vise handle counterclockwise
and then flipping the vise nuttothe left, the
vise is released from the shaft threads and
can be moved rapidly in and out.
To grip
workpieces, push the vise handle until the
vise plate contacts the workpiece. Flip the
vise nut to the right and then turn the vise
handle clockwise to securely retain the
workpiece.
When the cut-off wheel has worn down
considerably, use
a spacer block of sturdy,
non-flammable material behind the work-
piece as shown in the figure.
You can more
efficiently utilizethe worn wheelby usingthe
mid point on the periphery of the wheel to
cut the workpiece.
sp
If you use a spacer block which is slightly
narrowerthan the workpieceas showninthe
figure, you can also utilize the wheel eco-
nomicallv.
Diameter
of
workpiece
n
Vise 'U
Width of
spacer block
8

Long workpieces must be supported by
blocks of non-flammable material on either
side
so that it will be levelwiththe basetop.
Switch action
TOpreventthe triggerfrom beingaccidentally
pulled,
a lock-off button is provided as a
safety feature.
To start the tool, press inthe lock-off button
and pull
the trigger. Release the trigger to
stop.
Switch trigger
\ Lock-off button
I
CAUTION:
Before plugging inthe tool, always check to see that the switch trigger actuates properly
When not using the tool, remove the lock-off button and store it in a secure place. This
and returns to the
"OFF" position when released.
prevents unauthorized operation.
Operation
Holdthe handlefirmly. Switch on the tool and wait untilthe wheel attains full speed before
lowering gently into the cut. When the wheelcontacts the workpiece,graduallybear down
on the handleto performthe cut. When
the cut iscompleted, switch off thetool and WAIT
UNTILTHE WHEEL HASCOMETO A COMPLETESTOP before returning the handleto the
fully elevated position.
CAUTIO
N:
Proper handlepressure during cutting and maximum cutting efficiency can be determined
by the amount of sparks that is producedwhile cutting. Your pressureon the handleshould
be adjustedto producethe maximum amount of sparks.
Do not force the cut by applying
excessive pressureon the handle. Reduced cutting efficiency, premature wheel wear, as
well as, possible damage to the tool, cut-off wheel or workpiece may result.
9

Cutting capacity
Max. cutting capacity varies depending upon the cutting angle and workpiece shape.
90"
.. I
115 mm 120 mm 102 mm x 197 mm 139 mm
(4-112") (4-23/32") 14" x 7-314") 15-112")
70
mm x 240 mm
(2-314'' x 9-7/16")
U I I
115 mm x 142 mm
(4-112" x 548")
106 mm 100 mm
[ 14-3/16',) [ "?4??2' 1°4?'rm 1 13-15/16")
Tool hand slide system
The tool head slides back toward you approx. 17 mm(12/32") when you pull the handle.
This system is convenient for the following applications.
1. When cutting thick pipes or bars:
Move the handle back and forth
to slide the tool head. This will help increase cutting
efficiency and prevent wheel loading.
If a portion of the workpiece near you is leftuncut, pullthe handle. The tool headslides
back and the wheel cuts the remaining uncut portion. If the uncut portion cannot be
cut even by using this method, use a spacer block as explained above.
2. When cutting channels or angles:
I
L-- Uncut portion Workpiece
10