Makita DVP180 User manual

EN Cordless Vacuum Pump Instruction Manual 4
SV Batteridriven vakuumpump Bruksanvisning 11
NO Batteridrevet vakuumpumpe Bruksanvisning 18
FI Akkukäyttöinen tyhjiöpumppu Käyttöohje 25
LV Bezvada vakuumsūknis Lietošanas
rokasgrāmata 32
LT Belaidis vakuuminis siurblys Naudojimo
instrukcija 39
ET Juhtmeta vaakumpump Kasutusjuhend 46
RU Аккумуляторный Вакуумный Насос Инструкция по
эксплуатации 53
DVP180

2
11
12
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

1
3
1
4


2
Fig.1
1
3
2
Fig.2
1
Fig.3
1
2
Fig.4
3
2
1
4
Fig.5
1
2
43
Fig.6

3
9
3
5 7
8 10
4
1
2
6
Fig.7
2
1
Fig.8
2
1
Fig.9

4ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: DVP180
Battery cartrige capacity B1860B 6.0 Ah
B1850  B1850B 5.0 Ah
B1840  B1840B 4.0 Ah
B1830  B1830B 3.0 Ah
ate oltage .C. 18 V
ump Single stage rotary pump
ree air isplacement 50 min
ltimate acuum 20 a
il capacity 100  115 ml
ntake 516 are male
imensions 263 mm   3 mm   172 mm 
Net weight with the B1850 battery 3.5 kg
 ue to our continuing program o research an eelopment, the specications herein are subject to change
without notice.
 Specications an battery cartrige may ier rom country to country.
 eight, with battery cartrige, accoring to EA-roceure 012003
Vacuum pump or air eacuation o close systems air conitioners, tanks, etc.
his euipment is specially esigne or VAC systems.
he single stage o these pumps make it easible to achiee the nal acuum leel reueste.
Big sight glass an low oil leel esign aois running without oil an ensures reliable usage.
Besies, the check ale aois any oil miture ue to the backow ater a power interruption or any other process
interruption.
Symbols
he ollowing show the symbols use or the euipment.
Be sure that you unerstan their meaning beore use.
 ea instruction manual.
 arning hot surace
o not touch aroun this symbol.
ouching the surace may cause burns
or injuries.
Cd
Ni-MH
Li-ion
 nly or E countries
o not ispose o electric euipment or
battery pack together with househol
waste material
n obserance o the European
irecties, on aste Electric an
Electronic Euipment an Batteries
an Accumulators an aste
Batteries an Accumulators an their
implementation in accorance with
national laws, electric euipment an
batteries an battery packs that hae
reache the en o their lie must be
collecte separately an returne to an
enironmentally compatible recycling
acility.
EC DECLARATION OF
CONFORMITY
or European countries only
he EC eclaration o conormity is inclue as Anne A
to this instruction manual.
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. ailure to ollow the warnings an
instructions may result in electric shock, re anor
serious injury.
Save all warnings and instructions
for future reference.
he term power tool in the warnings reers to your
mains-operate core power tool or battery-operate
corless power tool.
Work area safety
1. Keep work area clean and well lit. Cluttere or
ark areas inite accients.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust. ower tools
create sparks which may ignite the ust or umes.
3. Keep children and bystanders away while
operating a power tool. istractions can cause
you to lose control.

5ENGLISH
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. nmoie plugs an matching outlets will
reuce risk o electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. here is an increase risk o electric
shock i your boy is earthe or groune.
6. Do not expose power tools to rain or wet
conditions. ater entering a power tool will
increase the risk o electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. amage or entangle cors
increase the risk o electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. se o
a cor suitable or outoor use reuces the risk o
electric shock.
. If operating a power tool in a damp location
is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. se o an
C reuces the risk o electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A
moment o inattention while operating power tools
may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. rotectie euipment such
as ust mask, non-ski saety shoes, har hat, or
hearing protection use or appropriate conitions
will reuce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that
hae the switch on inites accients.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key let
attache to a rotating part o the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. his enables better control o
the power tool in unepecte situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. oose clothes, jewellery
or long hair can be caught in moing parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. se o
ust collection can reuce ust-relate haars.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. he correct
power tool will o the job better an saer at the rate
or which it was esigne.
18. Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlle with the switch is angerous an must be
repaire.
1. Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preentie saety
measures reuce the risk o starting the power tool
accientally.
20. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate
the power tool. ower tools are angerous in the
hans o untraine users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accients
are cause by poorly maintaine power tools.
22. Keep cutting tools sharp and clean. roperly
maintaine cutting tools with sharp cutting eges
are less likely to bin an are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed. se o the power tool
or operations ierent rom those intene coul
result in a haarous situation.
Battery tool use and care
24. Recharge only with the charger specied by the
manufacturer. A charger that is suitable or one
type o battery pack may create a risk o re when
use with another battery pack.
25. Use power tools only with specically
designated battery packs. se o any other
battery packs may create a risk o injury an re.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal
to another. Shorting the battery terminals together
may cause burns or a re.
27. Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, ush with water. If liquid
contacts eyes, additionally seek medical help.
iui ejecte rom the battery may cause irritation
or burns.
Service
28. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. his will ensure that the saety o the power
tool is maintaine.
2. Follow instruction for lubricating and changing
accessories.
30. Keep handles dry, clean and free from oil and
grease.

6ENGLISH
Cordless vacuum pump safety
warnings
ea careully instructions in the literature, strict
obserance o proceures is main conition or operator
saety.
1. The vacuum pump is a machine used to
evacuate refrigeration and air conditioning
equipment and recovery vessels. Do not use
it for other applications. oing so may result in
accients.
2. Always inspect the vacuum pump for oil leaks
before use. ailure to o so may result in re.
3. Check the oil level and condition (deterioration,
etc.) to enable safe and efcient work.
4. Wear safety glasses and gloves when handling
refrigerant; avoid contact with refrigerant,
blindness and injuries may result to operator.
5. Adequate performance may not be obtained in
extremely hot or cold environments.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product.
MISUSE or failure to follow the safety rules stated
in this instruction manual may cause serious
personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
1 Do not touch the terminals with any
conductive material.
2 Avoid storing battery cartridge in a
container with other metal objects such as
nails, coins, etc.
3 Do not expose battery cartridge to water or
rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it
is severely damaged or is completely worn out.
The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
. Do not use a damaged battery.
10. Follow your local regulations relating to
disposal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
se o non-genuine Makita batteries, or batteries that
hae been altere, may result in the battery bursting
causing res, personal injury an amage. t will also
oi the Makita warranty or the Makita tool an charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10°C - 40°C (50°F - 104°F). Let a
hot battery cartridge cool down before charging
it.
4. Charge the battery cartridge if you do not use it
for a long period (more than six months).
PARTS DESCRIPTION
 Fig.1:
1. Sight glass
2. il llEhaust cap
3. ntake shut-o ale
4. anle
5. Battery holer
6. Battery
7. ower switch
8. E lamp
9. Motor
10. Base
11. il tank
12. rain plug
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the pump is
switched off and the battery cartridge is removed
before adjusting or checking function on the pump.
Installing or removing battery
cartridge
CAUTION: Always switch off the pump before
installing or removing of the battery cartridge.
CAUTION: Hold the pump and the battery
cartridge rmly when installing or removing battery
cartridge. ailure to hol the pump an the battery
cartrige rmly may cause them to slip o your hans
an result in amage to the pump an battery cartrige
an a personal injury.

7ENGLISH
 Fig.2:
1. e inicator
2. Button
3. Battery cartrige
o remoe the battery cartrige, slie it rom the pump
while sliing the button on the ront o the cartrige.
o install the battery cartrige, align the tongue on the
battery cartrige with the grooe in the housing an slip
it into place. nsert it all the way until it locks in place with
a little click.  you can see the re inicator on the upper
sie o the button, it is not locke completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen.  not, it
may accientally all out o the pump, causing injury to
you or someone aroun you.
CAUTION: Do not install the battery cartridge
forcibly.  the cartrige oes not slie in easily, it is not
being inserte correctly.
Battery protection system
 Fig.3:
1. Star marking
he pump is euippe with a battery protection system.
his system automatically cuts o power to the motor to
eten battery lie.
he pump will automatically stop uring operation i the
pump anor battery are place uner one o the ollowing
conitions
Overloaded:
he pump is operate in a manner that causes it to raw
an abnormally high current.
n this situation, turn the pump o an stop the application
that cause the pump to become oerloae. hen turn
the pump on to restart.
 the pump oes not start, the battery is oerheate.
n this situation, let the battery cool beore turning the
pump on again.
Low battery voltage:
he remaining battery capacity is too low an the pump
will not operate. n this situation, remoe an recharge
the battery.
NOTE: he oerheat protection works only with a
battery cartrige with a star marking.
Indicating the remaining battery
capacity
Only for battery cartridges with “B” at the end of the
model number
 Fig.4:
1. nicator lamps 2. Check button
ress the check button on the battery cartrige to inicate
the remaining battery capacity. he inicator lamps light
up or ew secons.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75 to 100
50 to 75
25 to 50
0 to 25
Charge the
battery.
he battery
may hae
malunctione.
NOTE: epening on the conitions o use an the
ambient temperature, the inication may ier slightly
rom the actual capacity.
OPERATION
he pump oes not contain oil when newly purchase.
eer to Aing oil an a oil.
WARNING: Operating the pump in the
condition without oil added will damage the pump.
n aition, the oil tank will become hot an may result
in burns or other accients.
Adding oil
 Fig.5:
1. il llEhaust cap
2. eel line
3. Sight glass
4. il tank
1. emoe the oil llehaust cap an a the supplie
oil ia the ller port.
NOTICE: Always use Makita genuine oil in orer to
maintain pump perormance.
2. A oil until the oil leel is between the upper an
lower leel lines o the sight glass.
NOTICE: he oil leel is important. perating the
pump in the conition with the oil leel not between the
upper an lower leel lines may result in malunction.
Checking performance
 Fig.6:
1. ntake
2. ow sie ale
3. Vacuum pump
4. Maniol
1. Connect the low sie ale o the maniol an the
intake port o the pump with a charging hose.
2. Close the low sie ale o the maniol.
3. pen the intake shut-o ale.

8ENGLISH
4. pen the inlet ale.
5. urn the pump on.  the pressure o the maniol
inicates a acuum o -0.0 to -0.1 Ma within
30 secons, the pump is operating properly.
6. urn the pump o.
Operation
 Fig.7:
1. Vacuum pump
2. ntake shut-o ale
3. Charging hose
yellow
4. Maniol
5. ow sie ale
6. ow pressure gauge
7. igh sie ale
8. Charging hose blue
9. Serice port
ow pressure sie
10. utoor unit
1. Connect the pump, maniol an outoor unit with
hoses.
NOTE: hen the sie o the serice port on the unit is
14, use the supplie ierent iameter aapter.
2. Check that the high sie an low sie ales o the
maniol are close.
3. nstall the battery to the pump. See nstalling
or remoing battery cartrige or the installation
metho.
4. urn the pump on. he E lamp green lights up.
5. pen the intake shut-o ale o the pump an the
low sie ale o the maniol.
WARNING: The pump becomes hot during
operation and immediately after stopping. Do not
touch the pump while it is hot. oing so may result in
burns or other accients.
NOTE: he motor may not operate when it is col 5C
or less. n these cases, bring the pump inoors an
allow it to warm up.
6. hen the specie acuum reer to the manual
proie by the air conitioner manuacturer is
reache, close the low sie ale o the maniol.
7. Close the intake shut-o ale an turn the pump
o.
Airtightness test
here are no leaks i the pressure o the maniol oes
not rise or 5 minutes or more ater leaing the pump an
maniol.
NOTE: hen the battery remaining capacity becomes
low, E lamp goes out an at the same time a long
alarm beep start souning. About two minutes later
the motor stops. An then alarm beep changes into a
repeate short-time interal beeping which noties the
motor stop an 30 secons later the beeping stops.
oweer, o not wait until the motor stops or alarm
beep changes to a short-time beeping, an instea
close the inlet ale o the pump an the low pressure
sie ale o maniol.
Check that the pump is turne o, remoe the battery,
an charge it or replace it with a spare battery.
 eer to the ollowing table or the battery operation
times.
Operation times (guideline)
Battery peration times
B1860B 75 min
B1850  B1850B 50 min
B1840  B1840B 40 min
B1830  B1830B 30 min
 Ater nishing work, remoe the battery an attach
the supplie coer.
NOTICE: When transporting, operating and
storing the pump, never place it on its side or
upside down. This may cause oil leakage from the
oil ller/vent cap.
Transport and storage
 Always rain your acuum pump o all uis beore
shipping to preent the amage o the container.
 Always coer the intake port with cap to keep any
ust rom entering the pump.
 Be sure that the pump is kept in a horiontal position.
 he pump is store in inoor ambient temperature
5C  40C .
MAINTENANCE
CAUTION: Always be sure that the pump is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
o maintain prouct SAE an EAB,
repairs, any other maintenance or ajustment shoul
be perorme by Makita Authorie or actory Serice
Centers, always using Makita replacement parts.
Stop the pump:
o make pump lie longer an smooth start-up, these
proceures to shut o pump shoul be ollowe.
1. Close the maniol ale between the pump an the
system.
2. emoe the hose rom the pump inlet.
Coer the inlet port opening to preent any contamination
or oreign particles rom entering the port.
Checking the oil
 Fig.8:
1. eel line 2. Sight glass
 Always check the oil leel an conition
eterioration, etc. beore using the pump.
NOTE: A oil until the oil leel is between the upper
an lower leel lines o the sight glass.

9ENGLISH
Replacing the oil
 Fig.9:
1. ntake shut-o ale 2. rain plug
1. pen the intake shut-o ale.
2. perate the pump or 1 or 2 minutes to warm up the
oil.
3. urn the pump o.
4. emoe the rain plug an rain the oil.
5. eer to Aing oil an a new oil.
 ispose o the ol oil in accorance with local
regulations.
NOTE: t is recommene to change the oil ater
20 hours o usage to protect pump components rom
contaminants pulle into the pump.
hen acuuming on ol rerigeration systems, change
the oil ater eery usage.
Vacuum pump oil:
he conition an type o oil use in any high perormance
acuum pump are etremely important in etermining
the ultimate attainable acuum. t is recommene to
use the igh erormance Vacuum ump il, which is
specically blene to maintain maimum iscosity at
normal temperatures an to improe start up uner col
weather.
Cleaning the pump
1. hen the oil is etremely irty, replace the oil an
then operate the pump or 3 to 5 minutes.
2. rain the oil an a new oil.
 the raine oil is still irty, repeat this cleaning
process two or three times.
Troubleshooting
Condition Possible Cause Solution
he pump will not start. 1. he battery is not set properly.
2. he ambient temperature is too low.
3. oor wiring connection.
4. he pump is locke.
5. Motor ailure.
1. Set the battery properly.
2. arm up the pump in oors.
3. epair.
4. epair.
5. epair.
he pump will not enough acuum. 1. eaking rom the system.
2. nsucient oil.
3. irty oil.
4. ump parts are worn out.
5. amage ttings, gaskets an seal.
6. Motor ailure.
1. epair the system.
2. ell or change oil.
3. Clean reseroir an change oil.
4. epair.
5. epair.
6. epair.
il leakage. 1. amage gaskets an shat seals.
2. amage -ring o oil rain plug.
3. il rain plug is loose.
1. epair.
2. eplace -ring.
3. ighten il rain plug.
Abnormal noise. 1. Motor ailure.
2. Bearing ailure.
3. oose bolts.
4. ump ailure.
5. Air is sucke.
1. epair.
2. epair.
3. ighten bolts.
4. epair.
5. ighten caps an connections.
eplace gaskets an -rings.
eplace ttings or re-seal them.
emark  these proceures o not sole the problem, contact with your nearest Makita authorie istributor or sen
your pump to our serice center.

10 ENGLISH
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual. he use o any other
accessories or attachments might present a risk o
injury to persons. nly use accessory or attachment or
its state purpose.
 you nee any assistance or more etails regaring
these accessories, ask your local Makita Serice Center.
 Makita genuine batteries an chargers
 Vacuum pump oil 150 ml
 Vacuum pump aluminum case
 Vacuum pump hose
 Vacuum pump ale with gauge
NOTE: Some items in the list may be inclue in the
tool package as stanar accessories. hey may ier
rom country to country.