Malibukayaks Express User manual

Express
Owners Manual

You’re an avid sherman, getting your rst cast in before the sun starts its day.
Or maybe you’re an adventurer/explorer extraordinaire, mapping out every
corner of every body of water the globe has to oer. Perhaps you’re a tness
nut looking for new exciting ways to improve your physique. Whatever the
reason, you’re a seafarer, and the kayak is the ideal vessel for you.
Since 1999, Malibu Kayaks has designed high-quality, aordable kayaks for
hardcore enthusiasts and curious parties alike. Recreational paddlers love our
kayaks, anglers swear by our angler kayaks, and tness experts enjoy riding
the waves on a Malibu Kayaks surf ski. For over a decade we’ve created kayaks
based on what’s important to the kayaker. It’s been that way since our humble
beginnings.
Look for these icons for more information or to purchase accessories:
Instructional Video
Installation Manual
Shop: http://www.codpaddlesports.com/
Copy this link for our Installation Videos and Instructional Manuals:
http://www.malibukayaks.com/customer-support/
About Us Table of Contents
Getting To Know Your Kayak..............................................................................................1
Anatomy.......................................................................................................................................2
Kayak Packages........................................................................................................................3
Kayak Features
- Bungee Storage......................................................................................................5
- 8” Round Hatch.......................................................................................................7
- Adjustable Footrest Pedals & Flush Mount Rod Holder...........................9
- Seat Mount.............................................................................................................11
- Rectangular Hatch..............................................................................................13
- Drain System.........................................................................................................15
- Rudder/Motor Insert...........................................................................................17
Optional Features
- X-Tank......................................................................................................................19
- Universal Rudder Kit..........................................................................................19
- 4”Round Hatch.....................................................................................................21
Transporting............................................................................................................................23
Maintenance............................................................................................................................25
Repair...........................................................................................................................................26
Storage........................................................................................................................................27
Safety..........................................................................................................................................29
Replacement Parts & Optional Accessories..............................................................30
Warranty.....................................................................................................................................31
Expedite Claim.......................................................................................................................32
INSTALLATION MANUALS INSTRUCTIONAL VIDEOS

A kayak has basic features. The front of the kayak is the bow and the rear is
the stern. When sitting in the kayak, facing the bow, the left side of the kayak
is port and the right side of the kayak is starboard. The hull ID number (KPO
sticker) can be found on the starboard side of the kayak at the stern.
On each end of the kayak has a carry handle for transportation or tie it to a dock
line. All of our Express packages are equipped with a front bungee storage. In
the middle of the boat, there is a cockpit area with foot wells (toward the bow)
and a seating area (towards the stern). Inside the cockpit, there are holes that
go all of the way through the kayak called scuppers. These scuppers allow the
kayak to drain. Behind the seat area there is a rectangular hatch that allows
access to the inside of the kayak for gear storage. Like many of our models,
the Express is equipped with a backwell bungee storage for any gear you wish
to bring on board and hold securely with our sturdy bungee cord. Threaded
eyelets are installed along the rails of the kayak to attach numerous accessories
e.g. seat, tackle box, dry bag, etc. Your kayak also has a designed drain system
to drain out any water that’s inside of the kayak hull after your kayaking trip.
Bow
Soft Grip Handle
Front Bungee Storage
8” Round Hatch
Adjustable Footrest Pedal
Cup Holder
Scupper Hole
Rectangular Hatch
Front Seat Strap Eyelet
Seat Drainage
Back Seat Strap Eyelet
Flush Mount Rod Holder
Seat
Threaded Eyelet
Rudder Kit/Motor Inserts
Backwell Storage
Bungee Cord
Shock Cord Cleat
Nylon Bungee Hook
Hull Drainage
Stern
Cockpit
Back Well
Getting To Know Your Kayak Anatomy
StarboardPort
12

Specications
The Express is the surf ski of choice, with aerodynamic straight line design, ultra
lightweight rotomolded polyethylene, stability, and low windage. It can also
be outtted for shing.
The weight stated above is only the base weight. The actual weight of the
kayak may vary by accessories on other packages.
Length: 14’6” Width: 27” Depth: 8” Weight: 50 lbs Max Capacity: 240 lbs
Express
Racing
Kayak Packages
Standard Package (Overall weight: 51 lbs )
Includes a molded cup holder, adjustable foot track system, threaded eyelets,
drain plug w/ base, nylon hooks, shock cord cleat, bow and stern carry handles,
front and backwell bungee storage.
Fish and Dive Package (Overall weight: 55 lbs.)
Includes all standard features plus a 8”round hatch, rectangular hatch and two
rear rod holders.
34
Loved by resorts and rental eets, the standard package is great for users
who don’t require any hatches or are looking for a blank slate to do their own
customization.
Rigged, set, and ready to go! Our Fishing and Diving packages come equipped
with all the rod holders and hatches you’ll ever need. Never fear though, there
is still plenty of room left for you to install even more.
Standard
Packages
Fish and Dive
Light Weight

Express
Front Bungee Storage
(FM-2211R)
Backwell Bungee Storage
(FM-2211R)
Front Bungee Storage
A useful storing feature to strap down a spare paddle or store your life vest
jacket before or after your kayaking trip.
Bungee Storage
56
Backwell Bungee Storage
Perfectly store a dry bag, tackle shing box or any other equipment you
wish to bring on board.

Express
8” Round Hatch
(PCM-1911R)
8” Round Hatch
78
open
Access the 8” hatch by lifting both T-handles and twist left to unlock. Pull
T-handle to lift the hatch.
The bucket is also removable to allow access inside of the kayak.

Express
Rod Holders
(PCM-1922R)
Adjustable
Footrest Pedals
(PM-1556)
Adjustable Footrest Pedals
Foot pedals can easily be adjusted by sliding them across the track. Press/
hold to lift the lever tab and adjust the slide pedal across track for a
comfortable position.
Adjustable Footrest Pedals & Flush Mount Rod Holder
910
Flush Mount Rod Holder
Mount your gear into one of the shing rod holders to free your hands
and bait a shing hook. Our Accessory Leash can attach your shing rod
securely to any ush mount rod holder.
press
adjust

Express
Front Seat Strap Eyelet
(PM-1551R)
Back Seat Strap Eyelet
(PM-1551R)
Front Seat Straps
Our seat hooks clip from the upper straps to threaded eyelets that are
near the front of the seating area.
11 12
Front Seat Straps
Back Seat Straps
The back seat hooks clip from the lower to threaded eyelets that are near
the back of seating area. Adjust straps for a comfortable seating position.
Seat Mount
lower
upper

13 14
Express
Rectangular Hatch
(PCM-1916R)
To access the rectangular hatch, simply lift the T-handle and twist to the
left to unlock. Pull T-Handle to lift the hatch.
The basket inside is removable; this provides access to the kayak hull which
can be utilized for large storage.
Rectangular Hatch

15 16
Express
Threaded Eyelet w/
Washer (Seat Drainage)
(PM-1552R)
Threaded Eyelet w/
Washer (Hull Drainage)
(PM-1552R)
Hull Drainage
Unscrew threaded eyelet, located near the stern of the kayak, to drain out
any excess water from inside the hull.
Seat Drainage
Unscrew threaded eyelet to drain excess water from the seat area for a
comfortable ride.
Drain System

17 18
Express
Rudder Kit/Motor
Inserts
Rudder Kit/Motor Inserts
Rudder Kit/Motor Inserts
Located at the stern of the kayak, the rudder kit/motor inserts are
specically designed to mount our universal rudder kit.

19 20
Express
Universal Rudder Kit
(PCM-1927R)
X-Tank
(EC-4008)
X-Tank
Add more storage possibilities to your kayak by removing your rectangular
hatch lid and adding the X-tank. Doubles as an elevated seating platform
when closed, ideal for comfortable seated shing.
Universal Rudder Kit
Steer your kayak hands-free with our durable Universal Rudder Kit.
Designed to t most major brand kayaks that have adjustable foot tracks
and the ability to access the hull near the stern of the kayak. All assembly
parts, foot pedals, and tracks are included.
Optional Features

21 22
Express
4” Round Hatch
(PCM-1909)
Optional Features
4” Round Hatch
Install our 4” round hatch to get interior access for additional hardware
installation projects like rudders or a trolling motor. (Includes Hardware)

Step 1
Step 2
Step 3
Pull Strap under rack. Throw both ends of strap over
kayak
Pull loose end under rack. Insert loose end into buckle
and tighten gently.
Step 1
Express
12
3
4
23 24
Tie Down Straps and Roof Rack Pads are available on
codpaddlesports.com
Step 2
After strapping down your kayak to your roof rack make sure to strap it down
to the front and back bumper of your vehicle. Tie one end of the strap to front
carry handle and the other end to your tow hook. This will prevent your kayak
from swaying while making turns.
Step 3
Tie one end of the strap to the stern carry handle and the other end to your
vehicle back bumper.
NOTE: Avoid over-tightening any of the straps holding your kayak in place. Too
much tension could potentially distort the hull.
Transportation

25 26
Maintenance
After every use, it is recommended to thoroughly rinse your kayak with water.
Make sure to rinse foot pegs and all hardware with plenty of fresh water after
paddling in saltwater, brackish or polluted water.
Kayak Wash
Recommended supplies:
- Bucket
- Sponge
- Soft cloth
- Garden hose
- Wash soap solution
In preparation, ll your bucket with water and add a cap or two full of soap.
Next, nd a clean and at area to wash your kayak. Utilize kayak cradles or
stands if you have them, if not, a deck or grassy lawn works great.
First, wash down the kayak with your garden hose to remove any surface dirt,
pollen, debris, sea salt, etc. While the kayak is still wet, take your sponge and
soak it in the soap/water solution. Wash down the entire kayak with the soap/
water solution. This will remove any stubborn dirt and debris. Be careful not to
remove decals while scrubbing your kayak.
After you scrub down the surface with soap/water solution, rinse down the
kayak with your garden hose again to remove any excess suds. Remove
threaded eyelet that is located near the stern to drain out any excess water that
might be inside the hull. Let your kayak air dry, or towel dry the surface if you
prefer. Turn your kayak over and make sure the hull is completely dry.
Kayak UV Protection
As a nishing touch, to prevent damages from harmful UV radiation we
suggest a quality UV protection. 303 Aerospace Protection can be applied as a
sunscreen for your kayak.
Patching Holes
Super linear polyethylene is very durable and can be repaired if the need
arises. Cracks or deep gouges can be welded with a suitable heat gun and resin
powder. Marine goop is also a very inexpensive way to seal a pin-hole leak or
other small patching areas.
Instructions for Patching Holes:
Be sure NOT to leave soldering iron in one area too long; you can burn a hole
in your kayak. The cooling process takes about 10 minutes. Test area when
nished. In some cases you might need to add a second application depending
on the size of the repair. Items needed: color plastic to match your kayak and a
pencil-grip soldering iron. (Approximately 25 watt)
Repair
3
2
1
3
Use a hot soldering iron to
melt a piece of plastic.
Apply consistently around the
patching area.
Smooth over with soldering
iron and nish surface with
shaver.
Patch inside crack or hole and
surrounding area, leaving a
little extra for nishing. If crack
is deep let the patching dry
then apply another layer.
Repair Kit is available on
codpaddlesports.com
Installation manual is
available

Express
Always store your kayak indoors or under cover to protect from harsh weather,
direct sunlight and other elements.
Storing your boat upside down on crossbars or hanging from wide strapping
around the cock pit area are the best ways to keep the kayak stored.
You could also store your kayak on its stern standing against a wall. Make sure
to strap your kayak to prevent it from tipping over.
Storage Do’s
27 28
Storage
Never use a wheel cart as a storage platform for your kayak. A wheel cart
should only be used for transportation.
Never hang the kayak by handles or by the scuppers. It will distort the kayak
hull.
On its side over a long period of time it can deform or dent the sides.
Storing your kayak cockpit side up on cross bars can dent the bottom.
Storage Don’t s

Safety
Kayak Safety Suggestions
There are basic safety rules that all kayakers should follow. Get paddlesports
instructions from a licensed or certied instructor. Obtain certied rst aid and
rescue training and carry rst aid rescue equipment.
For your rst time on a kayak we recommend beginning in calm water. You can
get the feel of the kayak and distributions of your weight. Practice getting in
and out of the kayak until you’re comfortable.
Never exceed the weight capacity of your kayak; check your equipment for
wear and tear before you paddle. Contact the technical support before making
any modication to your kayak.
Alway do the following check up before launching your kayak:
29 30
Always
- Wear a Coast Guard approved personal otation device
- Dress appropriately for weather conditions; cold water and/ or weather can
result in hypothermia; apply sunscreen and other sun protective clothing
- Inspect your equipment prior to each use for signs of possible wear or
potential failure.
- Tie a leash to your paddle
- Always carry a spare paddle
- Scout unfamiliar waters
- Be aware of river water levels, tidal changes, wind conditions, obstacles in
and above the water and weather changes
- Always make sure that your hatch is secure
- Make sure drain plugs are properly installed
- Test the rudder kit system (if applicable)
- Test the navigation device (if applicable)
Never
- Never go alone and always le a oat plan
- Never go in ood and/or fast moving water conditions
- Never exceed your ability and be aware of your limitations
- Never use alcohol or mind-altering drugs prior to or while using this product
- Never open your hatches in unstable water conditions
- Never remove the foam pieces inside the hull.They are installed for additional
oatation and safety reasons. (If applicable)
Replacement Parts and Optional Accessories
Replacement Parts
Fishing Gear
Flush Mount Fishing Rod Holder - PCM-1922R
Handles
Soft Grip Carry Handles - PCM-1908R
Hardware Parts
Bungee Cord Kit - FM-2211R
Nylon Lashing Hook - PCM-1921R
Shock Cord Cleat - PM-1553R
Square Handle Washer - PCM-1905R
Threaded Eyelet - PCM-1550R
Threaded Eyelet with Base - PM-1551R
Threaded Eyelet with Washer - PM-1552R
Hatches
4” Round Hatch - PCM-1909R
8” Round Hatch with Bucket - PCM-1911R
Small Rectangular Hatch with Removable Bag - PCM-1916R
Misc. Parts
Adjustable Foot Peg System - PM-1556R
Optional Accessories
Rudder Kit
Universal Rudder Kit - PCM-1927R
Transportation Gear
Tie Down Straps - FCM-2400R
Multi-Purpose Roof Rack System - FC-2001
X-Tank - EC-4008
The list below refers to a specic category for each replacement part and
accessories that you can nd on http://www.codpaddlesports.com/

Warranty
31 32
Limited Lifetime Warranty
Visit our website to ll out the form and please print a copy for yourself.
Crack of Dawn Paddle sports dba Malibu Kayaks warrants, as a limited lifetime
warranty, this kayak purchased is to be free of manufacturing defects in
workmanship and materials from the original date of consumer purchase. This
warranty is eective as long as there is proof of purchase from an authorized
Malibu Kayaks dealer and applies only to the original owner. Some states do
not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you. This warranty gives
you specic legal rights, and you may also have other rights which vary from
state to state. Malibu Kayaks reserves the right to choose the nal warranty
resolution. The option to repair or replace parts of a given kayak is determined
against damages and in the discretion of Malibu Kayaks. Some exclusions may
apply. This warranty is valid only in the U.S.A.
Malibu Kayaks is not liable for any injury or damage to person or property
sustained as a result of the use of kayaks manufactured by Malibu Kayaks. The
user of any such kayak acknowledges and assumes any and all risk associated
with the use of such kayak including death, waives any and all claims against
Crack of Dawn Paddlesports dba Malibu Kayaks, its agents and assigns.
Malibu Kayaks reserves the right to change its products without notice while
not incorporating those changes into completed and purchased products in
the possession of dealers or consumers.
This Warranty Does Not Cover The Following:
1. Normal wear and tear or as a result of abuse or failure to maintain kayak.
2. Discoloration due to excessive sun exposure.
3. Damage caused by alterations, modications, storage or mooring to kayak.
4. Transportation of kayaks; signicant or incidental damage to kayak and/or
personal property.
5. Damage due to failure of following procedures and instructions provided.
6. Kayaks purchased from an unauthorized dealer or consumer resale.
7. Factory 2nds (Kayaks purchased as a blem).
Expedite Claim
Steps to Expedite Claim
In the unlikely event that your kayak has any manufacturing defects, photos,
proof of purchase, and description of your claim are required. All warranty
claims are subject to any exclusion and in lieu of provided evidence decided
upon the discretion of Malibu Kayaks.
For all kayak warranty claims visit the link below:
http://www.malibukayaks.com/customer-support/
Please ll out our Warranty Claim Form and submit photos or les to
[email protected]
After receiving the above items, Malibu Kayaks may request to have your kayak
returned to the original dealer for inspection. Malibu Kayaks will warrant the
right to either exchange or repair your kayak. Depending upon date of purchase
and damage to the kayak Malibu Kayaks may repair/replace kayak, some fees
may apply. All shipping cost will be paid by customer. If you are unable to get
a replacement kayak from an authorized dealer, Malibu Kayaks will ship the
warranty replacement kayak (shipping fees will apply). Kayak serial # must be
cut and mailed to Malibu Kayaks to nalize all kayak replacement claims. Once
your claim is approved you may be required to provide proof of disposal of
your original kayak. Please do not dispose of your kayak prior to your claim
being approved.
Exclusions
Kayaks that are structurally altered or subjected to stress beyond the physical
limits of the materials used in hull or components, or damaged as a result of
abnormal use are considered as damage done by the user and void of Malibu
Kayaks warranty. Warranty does not cover un-recommended/unauthorized
alterations or unauthorized repair.
Warranty and Replacement Parts
Any part/parts replaced or repaired hereafter shall be warranted as an original
part/parts purchased by the consumer.

www.malibukayaks.com
7110 E Jackson St. Paramount, CA 90723 T: 562.630.6282