Maquet Prismalix 4000 User manual

Prismalix | Technical manual | EN | 01132 | 04 |
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TECHNICAL MANUAL - EN

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Copyright
All rights reserved. This document may not be copied, adapted or
translated without prior written permission, except as permitted under
copyright law.
© Copyright Maquet S.A.S
Subject to technical changes.
The illustrations and technical specifications provided in this manual
may, on account of future product developments, differ slightly from
the actual product supplied.
05.05.2017 | Ed04

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Contents | 3
1Symbols used in this manual | 4
2Symbols used on the product | 5
3Quality standards compliance | 6
4General specifications
5 Description | 8
5.1 S series | 8
5.2 SA series | 8
5.3 ACS series | 9
6Coding principle | 10
7Technical specifications | 12
7.1 Technical sheets of models | 14
8Installation | 27
8.1 Installation recommendations | 27
8.2 S series installation manual | 27
8.3 SA series installation manual | 27
8.4 ACS series installation manual | 27
8.5 Installation manual for ENERGIX Power supply unit | 27
9Cleaning / Disinfection / Sterilisation | 28
9.1 Cleaning and disinfecting the surgical light | 28
9.2 Cleaning and sterilising the handles | 29
10 General maintenance | 31
10.1 Preventive maintenance | 31
10.2 Basic maintenance | 31
10.3 Remplacement de la coupole | 37
10.4 Replacement of electrical socket (410) on closing plate | 42
10.5 ReplacING rotating contact on 6000 cupola:
MPRX No. 008 | 43
10.6 Replacing brake on ACS cupola arm: MPRX No. 009 | 43
10.7 Replacing ACS cupola arm: MPRX No. 010 | 44
10.8 Replacing ACS compensation unit braket: MPRX No. 011 | 44
10.9 Replacing brake on ACS main arm: MPRX No. 012 | 44
10.10 ReplacIing bearing subassembly (505) on 6000 or 8000
cupola: MPRX No. 013 | 45
10.11 Replacing the hinge (210) of 4000/6000/80000 cupolas | 45
10.12 ReplacIing the mini contact breaker (690) of
6000/80000 cupolas | 45
10.13 Replacing brake on main arm, compensation unit side:
MPRX No. 013 | 46
10.14 Replacing the video cable of the PRX 4000 | 46
10.15 Replacing the video cable of the PRX 4000 | 46
10.16 Repair kits and subassemblies | 47
CONTENTS

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10.17 Recommended spare parts and consumables | 48
10.18 (OPM) Maintenance tool | 48
11 Part lists and drawings | 50
Checking list | 99

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1 SYMBOLS USED IN THIS MANUAL
Symbols Meaning
Mandatory
May affect patient or user safety
FRecommendation
Risk of damage to device or accessories
CE label
The device bears the CE mark and complies with the requirements of
European directive 93/42/EEC relating to medical devices
Medical equipment
classification for electric shocks, mechanical hazards and fire risks in
accordance with the standard UL 60601-1, UL 60601-2-41 and
CSA C22.2 No. 601-M90

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Symbols Meaning
Caution
Read the documentation for the unit thoroughly
~Alternating current
Direct current
REF.
SN. Technical designation and serial numbers
23,5 VEFF (VTRMS
AC+DC)True RMS AC * output voltage
Metal envelope protection type. The unit comes under class 1,
type B
Do not aim cupola toward ceiling with the surgical light operating
Caution: Hot surface
S
Comply with the applicable handling precautions for products that
are sensitive to electrostatic discharges
CE label
The device complies with the requirements of European directive
93/42/EEC relating to medical devices
Medical equipment
Classified with respect to electric shock, fire and mechanical ha-
zards only in accordance with UL 60601-1, IEC 60601-2-41 and
CSA C22.2 No. 601-M90
This equipment must not be disposed of with household waste as
it is subject to separate collection for value enhancement, reuse or
recycling.
* rms voltage: see installation manual of ENERGIX units
2 SYMBOLS USED ON THE PRODUCT

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LNE/G-MED certifies that the quality system developed by MAQUET SA for design,
implementation, sales, installation and after-sales service of surgical lights complies with the
requirements of the following international standards:
ISO 9001:2008
EN ISO 13485:2012
Compliance with the requirements of European Directive 93/42/EEC of 14 June 1993 relating
to medical devices has been assessed in accordance with Annex VII of the Directive.
PowerLED surgical lights belong to Class I as described in Annex IX of the Directive.
3 QUALITY STANDARDS COMPLIANCE
3.1 CERTIFICATION OF MAQUET SA’S QUALITY SYSTEM
3.2 CE MARKING

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4 GENERAL SPECIFICATIONS
(IN ACCORDANCE WITH STANDARD IEC 60 601-2-41 AND IEC 60601-1)
Specifications Unit 4000 6000 8000
Nominal illumination (Ec) lx 100,000 110,000 120,000
Diameter d10 cm (inch) 14 17 20
Diameter d50 cm (inch) 10 12 13
Illumination depth cm (inch) 130
(40 à 170) 125 (55 à 180) 120 (40 à 160)
Colour temperature (Ra) K 3,300 ±200 3,300 ±200 3,300 ±200
Colour rendering index NA 95 ±2 95 ±2 95 ±2
Shadow dilution
With one mask % 16 65 70
With two masks % 45 50 55
At base of tube % 99 90 75
With one mask,
at base of tube % 15 55 40
With two masks, at
base of tube % 40 40 40
Radiant energy mW.m-2.
lx-1 5.5 4.5 4.5
Irradiance (Ee) W/m2550 495 540
Degree of protection
against harmful ingress of
water
-Ordinary
Methods of sterilization or
disinfection -See Section 9
Mode of operation -Continuous operation

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5 DESCRIPTION
5.1 S SERIES
The S series surgical light (Standard
Suspension) comprises the following :
• Spacer tube (1).
• Main arm (2) with balancing arm.
• Coupola arm (3).
• Type 4000 cupola (4).
The S series comprises the following models:
PRX 4001 S, 4401 S (ceiling-mounted), PRX 4002 S (wall-mounted), PRX 4003 S (mobile).
5.2 SA SERIES
The S.A. series comprises the following models:
• PRX 2001 SA, PRX 3001 SA, PRX 4001 SA,
• PRX 4101 SA, PRX 4201 SA, PRX 4301 SA,
• PRX 4401 SA, PRX 4411 SA, PRX 4421 SA,
• PRX 4431 SA, PRX 4441 SA, PRX 6001 SA,
• PRX 6101 SA, PRX 6201 SA, PRX 6301 SA,
• PRX 6401 SA, PRX 6411 SA, PRX 6421 SA,
• PRX 6431 SA, PRX 6441 SA, PRX 6601 SA.
The S.A. series surgical light (Enhanced
Suspension) comprises (Fig. 5.2):
• A single, double or triple suspension com-
prising one, two or three main arms (1),
slanted or straight.
• One or two spring-compensated balancing
arms (2).
• A combination of type 6000 (3) and type
4000 (4) cupolas.

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5.3 LA SERIE ACS
The A.C.S. series (Automatic Compensated
Suspension) comprises (Fig. 5.3):
• A single, double or triple suspension com-
prising one, two or three main arms (1).
• One or two compensation units (4).
• A balancing arm (2) when the light carries a
4000 satellite (3).
• One or two cupola arms (6) used to secure
the 6000 or 8000 cupolas (5).
The A.C.S. series comprises the following models:
• PRX 6001 ACS, PRX 6101 ACS,
• PRX 6201 ACS,PRX 6401 ACS, PRX 6411 ACS, PRX 6421 ACS, PRX 6441 ACS,
• PRX 6601 ACS, PRX 8001 ACS,
• PRX 8101 ACS, PRX 8201 ACS,
• PRX 8401 ACS,PRX 8411 ACS,
• PRX 8421 ACS, PRX 8431 ACS,
• PRX 8441 ACS, PRX 8601 ACS.
The A.C.S. series comprises the following models:
• PRX 4001 SAX, PPX 4401 SAX,
• PRX 4441 SAX.

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6 CODING PRINCIPLE
Codes used with PRISMALIX surgical lighting system:
• The code for a surgical light model is formed as follows:
• 3-letter symbol + 4 numbers + a combination of 3 to 8 letters
• For example: PRX 6601 ACS / DF /CFF
Interpretation:
• Symbol: PRX (contraction of PRISMALIX)
• Numbers
1 - CONTRACTION OF PRISMALIX
2 - FIRST CUPOLA (CENTRAL)
3 - SECOND CUPOLA (PERIPHERAL)
4 - THIRD CUPOLA (PERIPHERAL)
5 - TYPE OF FASTENING SYSTEM
• 1 = Ceiling
• 2 = Wall
• 3 = Mobile base
6 - TYPE OF SUSPENSION (ACS, SAI or SAD, S)
• ACS (Compensated Automatic Suspension)
• SAI (Enhanced inclined suspension for conventional ceiling)
• SAD (Enhanced straight suspension for low celings)
• S (Standard suspension)
7 - TYPE OF CUPULA ARM
• SF = Single Fork
• DF = Double Fork
8 - CUPOLA OPTION
• T, cupola with light volume variation
• CFF, cupula with built-in camera (CFF = Caméra Focale Fixe)
• VZ, cupula (and suspension) pre-wired for video
1 2 3 4 5 6 7 8
PRX 0000 000 00 000
CODING OF PRISMALIX SURGICAL LIGHTING SYSTEMS (MNEMONIC)
THE PRODUCTS CAN BE DESCRIBED BY A CODED COMMERCIAL NAME

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CLASSIFICATION OF PRISMALIX CONFIGURATIONS BY FAMILY
SA SERIES
2001
3001 SA
4001 SAI/DF/T
4001 SAI/SF/T
4001 SAD/DF/T
4001 SAD/SF/T
4101 SAI/DF/SUP
4201 SAI/DF/T
4301 SAI/DF/CFF
4401 SAI/DF/CFF
4401 SAI/SF/CFF
4401 SAI/DF/VZ
4401 SAI/SF/VZ
4401 SAD/DF/CFF
4401 SAD/DF/VZ
4401 SAD/SF/CFF
4401 SAD/SF/VZ
4411 SAI/DF/SUP
4421 SAI/DF/CFF
4421 SAI/DF/VZ
4431 SAI/DF/CFF
4431 SAI/DF/VZ
4441 SAI/DF/CFF
4441 SAI/DF/VZ
4441 SAI/SF/CFF
4441 SAI/SF/VZ
4441 SAD/DF/CFF
4441 SAD/DF/VZ
4441 SAD/SF/CFF
4441 SAD/SF/VZ
6001 SAL/T
6101 SAL/SUP
6201 SAL/T
6301 SAL/T
6401 SAL/DF/T
6401 SAL/SF/T
6401 SAL/DF/CFF
6401 SAL/SF/CFF
6401 SAL/DF/VZ
6401 SAL/SF/VZ
6411 SAL/DF/SUP
6421 SAL/DF/CFF
6421 SAL/DF/VZ
6431 SAL/DF/CFF
6431 SAL/DF/VZ
6441 SAL/SF/CFF
6441 SAL/SF/VZ
6601 SA/T
ACS SERIES
6001 ACS/T
6101 ACS/SUP
6201 ACS/T
6401 ACS/DF/CFF
6401 ACS/SF/CFF
6401 ACS/DF/VZ
6401 ACS/SF/VZ
6411 ACS/DF/SUP
6421 ACS/DF/CFF
6421 ACS/DF/VZ
6441 ACS/DF/CFF
6441 ACS/DF/VZ
6441 ACS/SF/CFF
6441 ACS/SF/VZ
6601 ACS/CFF
6601 ACS/VZ
8001 ACS/T
8101 ACS/SUP
8201 ACS/T
8401 ACS/DF/CFF
8401 ACS/DF/VZ
8401 ACS/SF/CFF
8401 ACS/SF/VZ
8411 ACS/DF/SUP
8421 ACS/DF/CFF
8421 ACS/DF/VZ
8431 ACS/DF/CFF
8431 ACS/DF/VZ
8441 ACS/DF/CFF
8441 ACS/DF/VZ
8601 ACS/CFF
8601 ACS/VZ
S SERIES
4001 S/DF/T
4001 S/SF/T
4002 S/DF/T
4002 S/SF/T
4003 S/SF/T
4003 S/SF/T/US
4401 S/DF/T
4401 S/SF/T
SAX SERIES
4001 SAX/DF/T
4001 SAX/SF/T
4401 SAX/DF/T
4401 SAX/SF/T
4441 SAX/DF/T
4441 SAX/SF/T

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7 TECHNICAL SPECIFICATIONS
Specifications Cupola 4000 Cupola 6000 Cupola 8000
Illumination (**) lux 50000 to
100000
55000 to
110000
60000 to
120000
Number of bulbs - 1 2 3
Type of bulb -100W/23V 100W/23V 100W/23V
Diameter of light spot
(*) (***)
cm 14-17 17-21 25-30
Depth of light volume cm 80 80 80
Number of prisms -2184 3055 4355
Illuminating area cm² 1264 2770 4997
Cupola diameter mm 510 700 900
Température de couleur k3300 ±200 3300 ±200 3000 ±200
IRC -95±2 95±2 95±2
Integrated filtration -Absorbent Absorbent + dichroic
Energy radiant mW/m².lux 5.5 4.5 4.5
(*) Diameter of field given for 10% of central illumination at 1 meter below the cupola
(**) By variation of electrical supply
(***) For cupola with caméra, use minimum diameter of light spot la valeur minimale.
PHOTOMETRIC CHARACTERISTICS
Specifications Cupola 4000 Cupola 6000 Cupola 8000
Input power VA 125 250 375
Low voltage consumption A 4 8 12
Voltage at bulb terminals
(RMS)
V23 23 23
Number of MAQUET SA
23V/100 W halogen bulbs ***
23V/100W(***) 1 2 3
Class 1 - type B
(***) Bulbs specially designed for MAQUET SA.
ELECTRICAL CHARACTERISTICS

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ELECTRICAL CONNECTIONS
Connection from : to : Voltage Type of connection
Electrical cabinet ENERGIX power
module
100/120 V or
220/230 V
3 x 2,5 mm2,per
module
Electrical cabinet Cupola 23 Veff. ajustable Refer to NTR
ENERGIX ref.
0612301
ENERGIX power module Control knob/pilot light -7 - 14 or 21 wires
(telephonic type)

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45˚
50˚
Hauteur sous plafond maxi 3973 mm (156.5)
2100 (82.7)
158 (6.3)
Ø355 (14)
1366 (53.8)
Hauteur sous plafond mini 2717 mm (107)
1643 maxi (64.7)
226 (8.9)
287 mini (11.3)
165 (6.5)
860 (33.9)
800 (31.5)
4001 - S-DF
Ø506 (20)
7.1 TECHNICAL SHEETS OF MODELS
7.1.1 PRISMALIX 4001 S/DF/T
Specifications Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2717
Position range of cupola mm 2045
Maximum reaction torque of the configuration m.DaN 32
Weight (without suspension tube) kg 21
7.1.2 PRISMALIX 4001 SAD/SF
45°
50°
158
(6.3)
1815 (71.5)
Ø506 (20)
Hauteur sous plafond ³ 2475 (97.5)
4001 - SAD-SF
2000 (78.8)
300 (11.9) 175 mini (6.9)
130 (5.2)
Ø547 (21.6)
750 (29.6) 852 (33.6)
Specifications Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2475
Position range of cupola mm 2191
Maximum reaction torque of the configuration m.DaN 29
Weight (without suspension tube) kg 26

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7.1.3 PRISMALIX 4001 SAX/DF
Hauteur sous plafond ³ 2591 (102)
45°
50°
850 (33.5) 860 (33.9)
Ø547 (21.6)
Ø506 (20)
1366 (53.8)
2100 (82.7)
158 (6.3)
316 (12.5)
130 (5.2)
175 mini (6.9)
4001 - SAX-DF
Specifications Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2591
Position range of cupola mm 2095
Maximum reaction torque of the configuration m.DaN 30
Weight (without suspension tube) kg 31
Hauteur sous plafond ³ 2387 (94)
4002 - S-SF
Ø506 (20)
45°
50°
1815 (71.5)
2000 (78.8)
158
(6.3)
2212 (87.1) 175 mini (6.9)
800 (31.5) 852 (33.6)90 (3.6)
7.1.4 PRISMALIX 4002 S/SF
Specifications Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2387
Position range of cupola mm 2240
Maximum reaction torque of the configuration m.DaN 25
Weight (without suspension tube) kg 20

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7.1.5 PRISMALIX 4301 SA/DF
915 (36.1)
45°
50°
45°
50°
900 (35.5) 750 (29.6) 915 (36.1)
Ø547 (21.6)
Ø506 (20)
Hauteur sous plafond ³ 2825 (111.3)
1386 (54.6)
1710 (67.4)
158 (6.3)
56 (22)
2100 (82.7)
550 (21.7)
4301 - SA-DF
130 (5.2)
175 mini (6.9)
Specifications Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2825
Position range of cupola mm 2169
Maximum reaction torque of the configuration m.DaN 56
Weight (without suspension tube) kg 40
45˚
50˚
45˚
50˚
Hauteur sous plafond mini 2620 mm (103.2)
Hauteur sous plafond maxi 3600 mm (141.8)
1851 (72.9) 158 (6.3)
800 (31.5)800 (31.5)
Ø506 (20)
Ø506 (20)
100 (4)
2000 (78.8)
1851 (72.9) 158 (6.3)
852 (33.6) 852 (33.6)
1480 maxi (58.3)
500 mini (19.7)
165 (6.5)
Ø355 (14)
4401 - S-SF
7.1.6 PRISMALIX 4401 S/SF
Specifications Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2620
Position range of cupola mm 2241
Maximum reaction torque of the configuration m.DaN 56
Weight (without suspension tube) kg 39

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7.1.7 PRISMALIX 4401 SAI
Specifications Cupola 4000 Cupola 4000
Minimum height of room for clearance of
2000 mm
mm -DF : 2825
SF : 2725
Position range of cupola mm DF : 2200
SF : 2360
DF : 2050
SF : 2191
Maximum reaction torque of the configura-
tion
m.DaN -DF : 65
SF : 64
Weight (without suspension tube) kg -DF : 54
SF : 51
DOUBLE FORK
SINGLE FORK
45°
50°
45°
50°
Ø506 (20)
2100 (82.7)
1386 (54.6) 158 (6.3)
Hauteur sous plafond
³
2825 (111.3)
Ø506 (20)
1490 (58.7) 158 (6.3)
550 (21.7)
915 (36.1) 900 (35.5) 750 (29.6) 915 (36.1)
175 mini (6.9)
Ø547 (21.6)
130 (5.2)
4401 - SAI-DF
45°
50°
45°
50°
1851 (71.5) 158 (6.3)
Ø506 (20)
Hauteur sous plafond ³ 2725 (107.3)
1919 (75.6) 158 (6.3)
Ø506 (20)
2000 (78.8)
550 (21.7)
872 (34.4) 900 (35.5) 750 (29.6) 852 (33.6)
175 mini (6.9)
Ø547 (21.6)
130 (5.2)
4401 - SAI-SF

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45°
50°
45°
50°
1815 (71.5)
158
(6.3)
Ø506 (20)
1815 (71.5) 158 (6.3)
Ø506 (20)
852 (33.6) 850 (33.5) 1000 (39.4) 852 (33.6)
175 mini (6.9)
Ø547 (21.6)
130 (5.2)
Hauteur sous plafond
³
2491 (98.1)
316 (12.5)
4401 - SAX-SF
2000 (78.8)
7.1.8 PRISMALIX 4401 SAX/SF
Specifications Cupola 4000 Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2491
Position range of cupola mm 2291 2441
Maximum reaction torque of the configuration m.DaN 59
Weight (without suspension tube) kg 49
7.1.9 PRISMALIX 4411 SAI/DF
Specifications Cupola 4000 Cupola 4000
Minimum height of room for clearance of
2000 mm
mm 2960
Position range of cupola mm 2050 2200
Maximum reaction torque of the configuration m.DaN 90
Weight (without suspension tube) kg 76
Hauteur sous plafond
³
2960 (116.6)
1491 (58.8) 158 (6.3)
1386 (54.6) 158 (6.3)
1657 (65.3) 136 (5.4)
Ø506 (20)
45°
50°
45°
50°
45°
50°
Ø506 (20)
685 (27)
915 (36.1) 1050 (41.4) 900 (35.5) 915 (36.1)
130 (5.2)
Ø547 (21.6)
750 (29.6)
175 mini (6.9)
4411 - SAI-DF
2100 (82.7)
915 (36.1)

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4441 - SAD-SF
45°
50°
45°
50°
45°
50°
Hauteur sous plafond ³ 2743 (108)
1949 (76.8) 158 (6.3)
2000 (78.8)
158 (6.3)
2083 (82) 158 (6.3)
Ø506 (20)
Ø506 (20)
1815 (71.5)
852 (33.6)
Ø506 (20)
872 (34.4) 1050 (41.4) 900 (35.5) 852 (33.6)
130 (5.2)
Ø547 (21.6)
750 (29.6)
175 mini (6.9)
568 (22.4)
7.1.10 PRISMALIX 4441 SAD/SF
Specifications Cupola
4000
Cupola
4000
Cupola
4000
Minimum height of room for clearance
of 2000 mm
mm 2743
Position range of cupola mm 2510 2190 2340
Maximum reaction torque of the confi-
guration
m.DaN 90
Weight (without suspension tube) kg 76
Specifications Cupola
4000
Cupola
4000
Cupola
4000
Minimum height of room for clearance
of 2000 mm
mm 2603
Position range of cupola mm 2441 2141 2291
Maximum reaction torque of the confi-
guration
m.DaN 83
Weight (without suspension tube) kg 75
7.1.11 PRISMALIX 4441 SAX/SF
45°
50°
45°
50°
45°
50°
Hauteur sous plafond
³
2603 (102.5)
1815 (71.5) 158 (6.3)
2000 (78.8)
158 (6.3)
1815 (71.5) 158 (6.3)
Ø506 (20)
Ø506 (20)
1815 (71.5)
852 (33.6)
Ø506 (20)
852 (33.6) 1000 (39.4) 850 (33.5) 852 (33.6)
130 (5.2)
Ø547 (21.6)
750 (27.6)
175 mini (6.9)
428 (16.9)
4441 - SAX-SF