Mark FBA User manual

Technical manual EN
MARK TANNER FBA (ULTRA) 0662551

2

3
Read this document before
installing the appliance
Warning
Incorrect installation, adjustment, alteration, repair or maintenance work may lead to material
damage or injury. All work must be carried out by certied, qualied professionals. If the
appliance is not positioned in accordance with the instructions, the warranty shall be rendered
void. This appliance is not intended for use by children or persons with a physical, sensory or
mental handicap, or who lack the required experience or expertise, unless they are supervised
or have been instructed in the use of the appliance by somebody who is responsible for their
safety. Children must be supervised to ensure that they do not play with the appliance.
Index
1 Intended use 4
2 Safety 5
3 Receiving of the goods 6
3.1 Damage in transport 6
3.2 Transport packaging 6
4 Mounting 6
4.1 Ceiling mounting 6
4.2 Mounting suction accessories 7
4.3 Roof mounting 7
4.4 Louvre adjustment 7
4.5 Connection cables 8
4.6 Air valve and drain valve 9
5 Electrical connection 9
6 Switchgear 10
7 Commissioning 13
8 Cooling 15
8.1 Air heater for heating and cooling 15
8.2 Specications condensate pump 15
8.3 Electrical connection condensate pump 16
8.4 Mounting 16
8.5 Commissioning 16
8.6 Maintenance 16
9 Maintenance 16
9.1 Warranty 16
9.2 Motor 17
9.3 Heat exchanger 17
9.4 Air lter 17
10 Decommissioning - Disassembly 17
10.1 Decommissioning 18
10.2 Disassembly Tanner FBA 18
10.3 Disassembly Tanner FBA Ultra 18
10.4 Disassembly Tanner FBA-K Ultra 19
10.5 Removal and destruction 19
EN

4
1 Intended use
Tanner FBA (Ultra) is a waterfed hanging air heater for ventilation and air-conditioning in:
• Ofce spaces
• Meeting and exhibition areas
• Recreational areas
• Industrial and manufacturing buildings
• Greenhouses
• Shops, supermarkets, shopping areas
with a ceiling height of about 2,5 to 5 meter.
Tanner FBA devices are suitable for:
Transport of air that is:
• Dust free
• Without harmful substances
• Non-agressive
• Non-corrosive
• Not ammable
Purication of air for:
• Filtering
• Heating
• Cooling
Consultation with or consent of the manufacturer is necessary for differents type of use.
Tanner FBA devices that are used for transporting ammable or explosive gasses, vapors, mists or
dusts must be specically designed. Standard Tanner FBA devices may not be used in hazardous
areas without appropriate adjustments to the technical specications.

5
2 Safety
Before assembly, commissioning and/or maintenance we refer to this technical manual. Failure to
comply with the technical manual can cause personal harm and malfunction of the device.
Note:
The Tanner FBA device may only be maintained when:
• The isolation switch is connected;
• There is no power connection;
• Electrically operated and/or rotating parts are protected against restarting (isolation switch);
• The rotating part has stopped;
• The components have been cooled down to room temperature.
Note:
Only qualied personnel should perform maintenance on the electrical components. Consider the
local regulations! Changes or additions to the device invalidate the declaration of conformity from
the manufacturer.
Meaning of the symbols used in this manual:
If there is no compliance with the instructions in this manual, it creates:
• Danger to the lives of persons;
• Damage to the unit.
Risk of the electrical components.
Warning of hazardous or harmful actions.
Guidelines or references that are important for the functioning of the device.
Information and advice.
EN

6
3 Receiving of the goods
3.1 Transport damage
Unpack the goods in the presence of the driver and check for completeness and damage with the
delivery slip. Transport damage must be acknowledged by the transporter (date and signature)! A
late complaint will be rejected by insurance.
3.2 Transport packaging
The transport packaging has been quantitatively reduced to the absolute minimum to transport the
quality parts without damage. The material is fully recyclable. The disposal costs are for the recipient
of the goods. It is also possible to return the packaging material. The costs for transport of these are
for the recipient of the goods. Please note that the packaging may not be contaminated and must be
seperated into groups.
4 Mounting
4.1 Ceiling mounting
Fastening the FBA device to the ceiling must be done with ofcially approved fasteners. In the
dimensioning of the fastening the following gear weights should be taken into account.
Installation procedure:
1. Mark the distance to the ceiling and drill.
2. For connection assemble possible required bends.
3. Mount the FBA device with fasteners (for concrete including consoles)
For FBA devices with cooling:
Mount device horizontally. If possible, provide a gentle slope (1º) for the condensation drain (located
inside the unit in the drain).
Type A (mm) B (mm) C (mm) Weight
(kg)
With outlet
nozzle
621 + 626 568 612 22,5 27,5
631 + 636 568 612 25,0 30,0
721 + 726 718 762 30,5 38,0
731 + 736 718 762 32,5 40,0
821 + 826 818 862 37,0 47,0
831 + 836 818 862 39,0 49,0
625-6 835 38,0
635-6 835 40,0
635-6 K 835 56,0
725-6 935 44,0
735-6 935 47,0
735-6-K 935 63,0
825-6 1095 49,0
835-6 1095 54,0
835-6-K 1095 68,0
834-6-D 1095 68,0
4 x ø 9
A
A
B
4 x ø 9
100
C

4.2 Mounting suction accessories
On the FBA device acessories can be mounted on the suction
side. For this, an intermediate frame is required.
Connection of each component:
On a frame prole a sealing strip of 8x3mm has to be adhered
per connection ange.
1 = tapping screw 6,3 x1 3
2 = hex M 6x16
with sealing washer, spring washer and nut.
Note:
It is possible to place the accessories in the outside air. In
this case, provide the heat exchanger of a frost protection
thermostat. All channels that carry outside air inside the
building should be insulated on the outside to prevent
condensation!
4.3 Roof mounting
The mounting of roof accessories - raincover or channels - can be performed at the scene. Slabs are
not included.
4.4 Louvre adjustment
When adjusting the louvres of the FBA devices the following
must be observed.
• The devices should be mounted at a height of 2.5m to
fall outside the danger zone (contact protection).
• Setting of the louvres must be done when the unit is
turned off.
• All louvres of the FBA devices can be seperately set.
See example [2].
Additional information for the FBA Ultra:
• For maintenance the louvre is removable. See example [3].
Pictures:
[1] Louvre adjustment FBA
[2] Louvre adjustment FBA Ultra
[3] Removable frame with louvres FBA (Ultra)
7
1
2
1
For example, filter part
Inbetween frame
EN

8
4.5 Connecting cables
Do not turn the connector
(This will destroy the heat exchanger. No warranty.)
Attach the heating supply lines to the supply & return of the
heat exchanger with a suitable tool. Make use of a gate valve
for the heat exchanger so you can easily reach this during
later maintenance work.
Remove the protective caps from the connecting lines.
Note: The connection of any bends should be done before the mounting of the device.
Note: Connect the discharge and feed as on the following photos.
Frost protection of the heat exchanger
When decommissioning the frost protection thermostat should be connected to the air outlet side
of the heat exchanger.
4.6 Air valve and drain valve
When using an air valve, you must make sure that it is mounted at the highest point. Attach the
drain valve to the lowest point in the supply line, so a complete emptying is possible. For the drain
on the heat exchanger, see chapter 11.02. Blow the drain valve with compressed air to empty it
completely.
Note! After loosening the screw (completely), apply sealant to the threads and tighten the screw
again.
discharge
supply
discharge
supply
supply
discharge
suppl
y
discharge
supply
discharge
supply
discharge
FB-A VFB-A H1 FB-A H2
FB-A Ultra FB-A Ultra plusFB-A Ultra

9
5 Electrical connection
Parallel connection of FBA devices
Junction box and wiring on the spot!
Note! The maximum number of fan motors on a
switching unit are indicated in the table on the next
page.
The cable dimensions are an approximation.
Isolator switch
9-wire
9-wire
9-wire 5-wire
5-wire
5-wire
Switching unit 670 - 671 Switching unit 685/52-54 E
TK=Thermocontact TK=ThermocontactFan engine 1 Fan engine 2 o. X TK=Thermocontact
TK=Thermocontact
Fan engine 1 Fan engine 2 o. X
Switching unit 685/55-58D 683/56D / 58D
7-wire
7-wire 7-wire
TK=Thermocontact TK=ThermocontactFan engine 1 Fan engine 2 o. X
∆
Engine 001 Engine 003
brown
blue
black orange
red
grey white
white
brown
orange blue black white white
TK = Thermocontact TK =
Thermocontact
2 speeds 1 speed
Isolator switch
Isolator switch 9-pole
switching: low speed
switching: high speed
counter clock-wise
EN

10
Maximum number of FBA devices on a switching device
6 Switchgear
Switching device, 2 speeds 400V (Engine 001)
Automatic switching point, 2 speeds 400V (Engine 001)
Switchgear FBA 601 FBA 701 FBA 801 FBA 603 FBA 703 FBA 803
670 50 20 14
671 50 20 14
676 50 20 14
685 / 52E 7 1 1
685 / 53E 15 3 3
685 / 54E 24 6 5
685 / 55D 5 2 1
685 / 56D 10 4 2
685 / 57D 20 8 5
685 / 58D 35 14 10
5-wire
5-wire
9-wire 4-wire
4-wire
9-wire
RT=Room thermostatTK=Thermocontact
RT=Room thermostatTK=Thermocontact
Location
supply
fuses
Location
supply
fuses
Servomotor open/close
OPEN
CLOSE
Contact load
If there is an automatic restart
after an engine failure, you must
insert a bridge.
If there is an automatic restart
after an engine failure, you must
insert a bridge.
5-wi
re 9-wire
TK=Thermocontact
Room thermostat
Location
supply
fuses

11
5-speed switching device, 5 speeds 400V (Engine 001)
5-speed switching device, 5 speeds 230V (Engine 003)
12
11
14
N L L
5-wire
FS=Frost protection thermostat
RT=Room thermostat
TK=Thermocontact
Location
supply fuses
1U
2U
11
685/54E
12
14
N L
L RT RT
250 V AC
max. 2A
250 V AC
max. 1A
RT
FS FS TK TK
L1 N
FS TK
M
1 ~
1U
2U
11
685/52-53E
12
14
1 2 3 6 7
250 V AC
max. 2A
250 V AC
max. 1A
RT
4 5 L1 N
TK
M
1 ~
RT=Room thermostat
TK=Thermocontact
RT=Room thermostat
FS=Frost protection thermostat
TK=Thermocontact
3-wire
3-wire
Location
supply
fuses
Location
supply
fuses
EN

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Switchgear with servomotor 515 Switchgear with actuator on/off 517
Switchgear with control unit 707 Switchgear with room thermostat
and actuator on/off 517
Switching unit
Position “0“
Servomotor
Position „Closed“
Position “0“
Servomotor
Position „Closed“
13
14
21
22
13
14
21
22
707
OPEN
CLOSE
N1412
671
N
685 / 54 E
685 / 55-58 D
12
685 / 52-53 E
Servomotor 517
132
11 L--
14 12 11 L--
14 12 11
13
14
21
22
13
14
21
22
OPEN
CLOSE
Servomotor 517
132
230 V / 50 Hz
707

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7 Commissioning
The nominal power is indicated on the nameplate. AC motors that have been designed for a
nominal power of 400V can be used in the range of 400V + 6 / -10% in accordance with DIN/IEC
38. Also in accordance with this, single-phase motors can be used in the range of 230V 6+/-10%.
Connection EVA ethylene vinyl acetate 4 GJ1 according to VDE 0208 / 3.69. This cable is approved
for supply voltages up to 500V, the thermal resistance has a maximum of 120 °C. The line structure
corresponds with VDE 0282 part 804.
All engines have a protection by means of thermal contacts. Exceeding the temperature limit of 135
°C (for example, due to high ambient temperature or heating with high water temperatures) will set
these into action and turn off the engine.
This engine protection is only achieved with our own switching gear. Using other brands will end
the warranty of the engine.
Important: switching capacity: 10 A with cos = 1,0
6 A with cos = 0,6
Voltage: 250 V
Voltage power: 2000 V eff.
If the engine protection is in operation, the engine can only be set to zero after cooling down and
returning of the selector, if the switching unit is in operation (except switching unit 670,1). After
connection, check the direction of rotation of the fan. The fan runs well when air comes out of
the frame. Changing the direction of rotation can be done by interchanging the two phases. When
connecting the switching units and engines, local regulations must be taken into account.
Connection isolating switch see chapter 6.2.
Engine 001 / Engine 005 / Engine 006
Engine with 2 speeds through ∆/ Y switch with thermo contact, turn direction through
switching two phases. Without the bridge when using a speed switch.
Engine 003
Engine 1 with speed and operational condensator wtih thermo contacts, change for rotation
see circuit.
High speed
Tr iangular circuit Low speed
Star-circuit
Counter clockwise Clockwise
EN

14
Electrical work may only be done by a qualied installer.
• An isolator switch must be installed on every device in order to shut off the engine.
• Only turn on the engines when the outlet and protective louvres have been opened.
• Connection of engines, switches and other electrical accessories should be done in accordance
with the relevant standards (VDE 0100, EMC-act, rules of RU).
• For speed control a frequency converter cannot be used, since this may lead to slower speeds
and increased heating of the engine. The engines are controlled by means of voltage, which is
controllable through transformator controllers or phase control in the speed range.
• Ambient temperature up to 40 ºC.

15
8 Cooling
8.1 Air heaters for heating and cooling
Units FBA-K Ultra 630, 730 and 830 are suitable for
cooling also. In this case a unit is equipped with an
additional drip tray [1] and a condensate pump [2].
The units are fully connected with hoses and electrical
wiring.
In addition to the electrical connection a condensate drain
can be installed.
The condensate pump has been designed according to the
capacity tables. External heads of the condensate
connection must be complied in accordance with
the technical data.
The condensate pump lies in the drip tray. In the inlet of
the pump a round lter has been inserted. See gure [2].
The condensate pump is designed for continuous use.
For maintenance and cleaning the condensate pump is
easily accessible through the removable louvre grill [3].
Condensate drain
A condensate drain can be applied locally. The conden-
sate drain can be adjusted with a pressure hose (inner
diameter of 6mm). Think of the kink-free bends and
frost-free operation!
8.2 Specicationscondensatepump
Max. power 45 l/h
Max. temperature of liquid 0,5m
Allowed max. temp. on-site 35 ºC
back-up system
Power 230V
Prestation 13W
100mA
Soundlevel L PA 30 dB


EN

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8.3 Electrical connection condensate pump
Pump running time (standard) Pump oat switch (special)
8.4 Mounting
The FBA Ultra must be installed absolutely horizontal or with a slight slope of 1mm for the
condensate pump.
8.5 Commissioning
Free the condensate tray of dust and other contaminants. Before commissioning the operation of
the condensate pump must be checked. For this, remove the removable louvres, pour distilled water
into the tray and remove the pump. Only after making sure that the pump is working properly, the
device can be put into operation.
8.6 Maintenance
Regularly (at least every six months) and before the cooling down period, the condensate tray must
be subjected to a visual inspection. Existing deposits (dust, mud, vermin, etc.) must be removed.
For a correct operation of the pump, the round lter that is placed in the supply of the pump must
be cleaned or replaced regularly. The frequency for cleaning and replacing the lter depends on the
operating conditions. After an extended period, the lter must denitely be cleaned or if necessary
replaced.
In the abscence of maintenace the warranty expires!
9 Maintenance
9.1 Warranty
Our warranty does not cover damage caused by improper use or maintenance. Moreover,
experience shows that with increasing age of the products, lack of maintenance leads to greater
damage.
Inspections of the safety equipment should only be performed by trained and qualied personnel!
Please contact the service department of your supplier.
2
U2 V2
V1 W1
TK
TK PE
1
65
10 9
43 87
12 11
14 13
20 19
W2
U1
L1
N
18 17 24 23 16 15
22 21
Isolator switch
TK = Thermocontact
Y - Position: low speed
Engine 001
2 speeds, with isolator switch
brown
∆- Position: high speed
blue
black
orange
red
brown
blue
black
red
grey
white
white
Condensate pump
Float switch
Level switch emergency stop
50 VA ohmse load
(Alarm) 250 V
2
U2 V2
V1 W1
TK
TK PE
1
56
901
34
78
1121
3141
9102
W2
U1
L N
7181
3242
5161
1222
L1 N
PL PN
C NC
Isolator switch
TK = Thermocontact
Y - Position: low speed
Engine 001
2 speeds, with isolator switch
brown
∆- Position: high speed
blue
black
orange
red
grey
white
white
1ws
2ws
3ws
4ws
Connection bo
x
Float switch
brown
blue
Condensate pump

17
In addition, regular maintenace is required for:
• VDI 6022 - Hygienic standards for ventilation and air-conditioning
• VDI 3801 - Exploitation of air conditioning systems
• VDMA 24186 - Performance program for maintenance of air conditioning and other
technical equipment in buildings, air handling units and equipment
• AMEV - Recommendation - Maintenance 85
We refer to the above regulations in the checklists where recommendations are done for the
maintenance intervals! For maintenance and repair of HVAC-systems according to VDI 6022 an
education in accordance with category B (hygienic education) is required.
Maintenance intervals of the unit
The application period for the following items cannot be prescribed. The regular maintenance and
cleaning of the device depends only on the degree of soiling. This depends on the degree of dust in
the external or ambient air.
9.2 Engine
The engine is maintenance free. Occassionally it should be dried and made dust free.
9.3 Heat exchanger
Clean the heat exchanger by blowing compressed air onto it. Take care of oil-containing dust with
an oil-soluble detergent. Use a steam cleaner to remove sticky surface.
Note! Use low pressure as well as an intermediate distance to the heat exchanger of at least 300mm.
9.4 Airlter
In case of contaminated lter with a resistance of 150Pa it can be removed from the lter section.
Ordinary dust can be removed by knocking it off. Do not use solvents as gasoline, fuel oil, etc.
Always make sure of an adequate substitute. When installing a lter from a different manufacturer
take the suppliers rules into account.
Note! When replacing the lter it must have a P3-class. Dirty lters can lead to an increased health
risk.
10 Decommissioning - Disassembly
10.1 Decommissioning
• Control louvres with recirculation mode - Shutdown air valve control to prevent hypothermia
and danger of frostbite.
• Close all valves.
• Shut circulation pumps off.
• Empty luminaires with danger of frost. Blow the heat exchanger and piping connections empty
with compressed air. Run the fan until all surfaces are dry.
• Drain the oat switch and outlet pump.
• Turn off the isolator switch and shut down the installation.
EN

18
Recommissioning:
• Perform a visual inspection for damage.
• Slowly ll the emptied parts - carefully remove the air.
• Open all valves.
• Press the main switch.
• Turn the system on.
10.2 Disassembly Tanner FBA
1. Turn off the main switch and lock it.
2. Remove the power supply and the electrical
connection in the junction box.
3. Close the hot water supply.
4. Loosen the screws on position 2 (4x) and remove
the front wall.
5. Empty position 5 by opening the discharge pipe.
6. Disassemble the heating medium.
7. Loosen the ceiling screws and remove the unit.
8. Disassemble the rear wall after screws on position
4 (4x), position 3 (3x) and if necessary position 1 (3x)
have been removed and remove the engine.
9. Pull the heat exchanger from the unit.
10. Move both halves by moving vertically.
10.3 Disassembly Tanner FBA Ultra
1. Turn off the main switch and lock it.
2. Remove the power supply and electrical
connection in the junction box “K”.
3. Close the hot water supply.
4. Disassemble the heating medium.
5. Loosen the ceiling screws and remove the unit.
8. Remove the sheet metal screws [1] (12x).
9. Remove rear “R” with attached fan, unit is now still
attached to rear wall.
10. Remove xing screws [2] (3x) for heater.
11. Remove the heater and the mounting plates.

19
10.4 Disassembly FBA-K Ultra
1. Turn off the main switch and lock it.
2. Remove the power supply and electrical connection
in the junction box “K”.
3. Close the hot water supply.
4. Remove the condensate hose.
5. Disassemble the heating medium.
6. Loosen the ceiling screws and remove the unit.
7. Loosen the grid on the left and right of the pump.
8. Remove the pump from the holder plates.
9. Remove the sheet metal screws [1] (12x).
10. Remove rear with attached fan, unit is now still
attached to rear wall.
11. Remove xing screws [2] (3x) for heater.
12. Remove the heater and the mounting plates.
10.5 Removal and destruction
To disassemble the air heater it must be without power. All power cables must be removed by a
qualied electrician.
More-over, all uid-carrying parts must be completely empty. This must be done by a professional
company that properly draines the water with anti-freeze.
After that, the air heater can be disassembled at the scene. This should also be carried out by a
specialised company that has knowledge of the environmentally friendly removal of parts.
In the handling of dust-sensitive components (lters) and parts of mineral wool it is wise to wear appropriate
respiratory protection.
Destruction
In our FBA devices, the following material is used:
Housing and attachments:
• Galvanized steel
• Stainless steel 1.4301
• Aluminum AIMg
• Copper
Sealants:
• Polyurethane waste code: 55908, 080404
Isolation material:
• Mineral wool waste code: 31416
• Soundproong
All materials can be disposed through the appropriate waste collection services.
EN

MARK BV
BENEDEN VERLAAT 87-89
VEENDAM (NEDERLAND)
POSTBUS 13, 9640 AA VEENDAM
TELEFOON [phone]
FAX [phone]
[email protected]
www.mark.nl
MARK EIRE BV
COOLEA, MACROOM
CO. CORK (IRELAND)
PHONE [phone]
FAX [phone]
[email protected]
www.markeire.com
MARK BELGIUM b.v.b.a.
ENERGIELAAN 12
2950 KAPELLEN
(BELGIË/BELGIQUE)
TELEFOON [phone]
FAX [phone]
[email protected]
www.markbelgium.be
MARK DEUTSCHLAND GmbH
MAX-PLANCK-STRASSE 16
46446 EMMERICH AM RHEIN
(DEUTSCHLAND)
TELEFON [phone]
TELEFAX [phone]
[email protected]
www.mark.de
MARK POLSKA Sp. z o.o
UL. KAWIA 4/16
42-200 CZE˛S T O C H O W A ( P O L S K A )
PHONE [phone]
FAX [phone]
[email protected]
www.markpolska.pl
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STR. LIBERTA
˘ TII Nr. 117
TÂRGU MURES, 540190
(ROMANIA)
TEL/FAX [phone]
[email protected]
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