Mart Cart X Ti 24 User manual
CONGRATULATIONS
You have just purchased the best electric shopping cart on the market today. The XTi 24 incorporates
the very latest in technological advances. To assure you of the best and safest performance as well as
longest life, please read the enclosed information. After reading this manual, should you have a service
problem or need help, please call our customer service department with the serial number of your cart,
at our toll free number: 1-800-548-3373 or (479) 636-5776.
TO ORDER PARTS CALL: (479) 636-5776 or 1-800-548-3373
Be sure to give the serial number to the service department personnel. The XTi 24 serial number
is located on the seat support tube under the seat as shown in Figure #4 (see page 7) of this manual.
TERMS: All parts will be shipped with check in advance credit card or C.O.D.
FREIGHT: All freight will be paid by the customer. Special consideration will be given to items under
warranty coverage.
NOTE: Specifications found in this manual subject to change without notice.
Serial Number: Date Shipped:
Date Manufactured:
______/______/______
Mart Cart XTi®24
Model 03534 - SKU# 280-3534
Owner’sManual
IMPORTANT DOCUMENT — DO NOT DISCARD
Personal Shopper
Ergonomic “User-Friendly”
Hand Controls
Patent Pending
[2]
For the XTi 24
Limited Warranty ......................................... Pg. 2
Warnings ..................................................... Pg. 3
Recommended Operating Procedures........ Pg. 3
Freight Damage........................................... Pg. 3
Attention ...................................................... Pg. 3
Daily Maintenance Check List..................... Pg. 4
Battery Charging ......................................... Pg. 4
Battery Replacement................................... Pg. 5
Seat Lock .................................................... Pg. 6
Seat Switch ................................................. Pg. 6
Variable Speed Control ............................... Pg. 6
Circuit Breaker............................................. Pg. 6
Charging...................................................... Pg. 6
Control Box.................................................. Pg. 6
XTi 24 Exploded View ................................. Pg. 7
XTi 24 Control Box ...................................... Pg. 8
XTi 24 Wiring Diagram ................................ Pg. 9
XTi 24 Wiring Schematic............................. Pg. 10
XTi 24 Labels .............................................. Pg. 11
A. Parts & Charger: One-year warranty from date of shipment.
B. Battery: Twelve full months from date of shipment. Replacement batteries carry a six-month warranty. Must
provide serial number of cart. Charging the battery for 24 hours is required to determine that actual replace-
ment is needed.
C. Labor: 30 days limited warranty.
Parts-Limited Warranty — All parts, except upholstery, chair armrests, circuit breakers needing resetting,
and broken keys in switches, are warranted by the manufacturer to be free from defects in material and work-
manship for a period of one year from date of shipment. This warranty does not include wear and tear caused
by above normal usage, abuse, negligence, freight damage, or damage caused by improper use or care, or by
outside sources such as fire, floods, etc.
If component has failed due to defect in material or workmanship, it will be replaced or repaired at the manufac-
turer’s discretion at no charge to the owner.
Labor — The manufacturer will cover labor charges for work performed in the field for 30 days from the date
of shipment as a result of defect in materials and workmanship. Charges incurred for resetting the circuit breaker,
seat, seat armrests and broken keys in switches are exempted. Double service calls due to improper first call
service or lack of repair parts are exempted.
The above warranties exclude shipping, handling, or travel expenses incurred for the repair
of said cart or parts as well as items worn out through normal use whose malfunction is not
attributable to defect.
Table OfCOnTenTs
liMiTed warranTy
All warranty claims should be called in to (800) 548-3373 or (479) 636-5776. Ask for
service. Please provide serial number for warranty verification when requesting service.
[3]
• Neverattempttochargethebatteryinthiscartwithoutusinganelectricaloutletthatis
protected by a GFCI, (Ground Fault Circuit Interrupter).
• Replacechargingcordifplugisdamagedorifthecordiswornorfrayed.
• Neverusethechargingcordwithoutpropergrounding.Donotuseifplugdoesnothave
three terminals.
• Alwaysdisconnectpowerbeforeservicing.
• Seepage4,“DailyMaintenanceChecklist,”andfollowinstructions.
• Cartcanroll.Enterandexitcartwithcare.
• Newcartsmayneedcharging!Chargebatteriesfor24hourspriortofirstuse.
• DO NOT STAND ON CART.(See“Operating&WarningInstructions”oncart).
• Afterbatteryischarged,disconnectpowersupplycordbeforeoperatingcart.
• DO NOT exceed the load limitations as shown on the cart.
• Returnpowercordtocircularcavitywhennotcharging.
• DO NOT allow children to operate or play on cart. Keep cart secured with key (if applicable).
• Foruseinsideandoutsideonhardsurfacesonly.
warnings
reCOMMended OperaTing prOCedures
freighT daMage
aTTenTiOn
— Important Safety Instructions —
Please read before operating.
CHECK:
• Theshippingcartonforanyvisibledamage.Reportthedamagetothefreightcarrier
immediately. File a claim with the carrier if actual damage to your cart has occurred.
• Thecontentsshouldagreewiththeinformationlistedonthepackinglist.
Report any discrepancy to the carrier and the factory immediately.
• Itistheresponsibilityoftheownerofthiscarttomaintainthecartinasafeandreliable
operating condition at all times.
[4]
For optimum cart availability and performance, the following items should be checked
daily:
• ELECTRIC CORD — Replace cord if cord is worn or frayed, three-pronged plug is broken or reel
willnotretract.Besurepoweroutletprovidesprotectionthroughanoperating“GroundFaultCircuit
Interrupter”(GFCI).
• SEAT AND MOUNTING — Tighten if necessary. If cracks or rust occur, or if seat rocks
loosely, replace at once. Lubricate tracks with Vaseline as required.
• SEAT SWITCH — Test and replace if not working properly. Cart must stop when weight
is removed from seat.
• THROTTLE —Testforsmooth“start,acceleration,deceleration,andstop.”Repairif
necessary. Charge or replace battery if needed.
• ANTI-TIP CASTERS — Replace if broken. Maintain height adjustment of 3/8" to 1/2"
above floor level.
• GENERAL — Repair or replace any component that would cause a potential safety hazard.
• APPEARANCE — Wipe off and clean as needed.
daily MainTenanCe CheCk lisT
baTTery Charging
• InstallaGroundFaultCircuitInterrupter(GFCI)intheelectricalcircuitwhereverthecartistobe
charged. This is to protect against any possible shock hazard.
• ACvoltagerequiredis120VAC.Thecurrentdrawis1.5amps.Thechargeroutputwillbe3amps
constant current, DC, to the battery.
• Charge battery every night, all night, and at every opportunity. When the battery is fully charged,
thechargerwillmaintaina“floatvoltage”whichwillnotdamagethebattery.
• Onecompletechargewillallowupto5daysofnormalshoppingoperationbeforebatteryiscompletely
discharged. A fully discharged battery will take 20 hours to fully charge, so it is best not to let the bat-
tery become completely discharged.
• Do not store the cart with a discharged battery for more than 30 days, as this can
cause premature battery failure. Fully charge the battery at least every 30 days.
• Todetermineifthechargerisworkingproperly,removetherearcover,plugthechargerintoaGFCI
protected line. The Charger light should be orange, if charging, and green if the battery indicates fully
charged.
• Nomaintenanceofbatteryisrequired.Thebatteryismaintenancefreeandwatercannotbeadded.
Note: Under normal conditions, the battery will last 18 months or longer if the above recommen-
dations are followed. Replace with original Mart Cart Battery only. Mart Cart is not responsible for
any adverse effects caused by replacement with any other type of battery.
IMPORTANT: Your cart has been equipped with a gel-cell battery during the manufacturing
process as original equipment. The manufacturer recommends that you replace the original battery only
with the same type and rating to prevent damage to your cart’s internal components, charging system, or
personal injury to you.
[5]
baTTery replaCeMenT
• BeResponsible:Recycleoldbatteryordisposeofaccordingtolocalornationalcodes.•
•Note:If the cart needs to be moved without the power on or if the battery is low, the friction disc
canbereleased.“Disengage”bypullingoutonthe“T”handleandturnit90degrees(Figure#1).
Thefrictiondiscmustbe“Engaged”fornormalcartoperationasseeninFigure#2.
To Replace Batteries: (Read precautions on battery. Avoid any sparks).
1. Turn off key switch and remove key. Disconnect charger cord from wall outlet, if plugged in.
2. Reach under right rear of cover and lift latch (Figure #3), then tilt chair forward.
3. Pull cord out from cover; the rear cover can then be removed.
4. Remove tie down strap from batteries.
5. Disconnect the negative and positive wire bundles from the two battery posts and remove the batteries.
CAUTION: Do not cross battery posts with metal object!
6. Connect the red leads to the positive post (+) first. Connect the black leads to the negative post (-).
Reposition protective cover over positive post.
WARNING: Reversing battery connections may damage motor controller!
7. Secure batteries with strap. Tilt down chair.
8. Before reinstalling cover, check wheel condition, and general condition of the chair.
9. Reinstall rear cover and tilt chair back.
10. Test cart for proper operation. Charge battery if necessary.
FIGURE 3
Cover latch
(Under right side of cover)
Rear Cover
Rear Wraparound
Bumper
Chair
Chair tilts
forward
FIGURE 1
“T” handle
FIGURE 2
“T” handle
DISENGAGED ENGAGED
[6]
COnTrOl bOx
• ThemastercontrolboxfortheXTi24islocatedontopofthesteeringcolumn.Itcontainsthe
“Stop/Run/Horn”switch,andkeyswitch(optionalkeylesssystemavailable).
• Thecovercanberemovedbyremovingthefourbottomscrews.
Variable speed COnTrOl
• Thecart’sspeedisregulatedbyapotentiometer.Thisprovidesextremelysmoothacceleration
from0to4MPH,andislocatedinthecontrolboxonthesteeringcolumn.
CirCuiT breaker
Charging
• Thecircuitbreakerisdesignedtoprotectyourelectricalsystemfromtransientoverloadsor
electrical shorts. Either could cause serious damage without a circuit breaker to open the circuit.
• Thecircuitbreakersareamanualresettype.Eachrequiresmanualresettingonceithas
been tripped. They are located underneath the left rear cover of the cart
(see Figure 4, page 7).
• HOW IT WORKS: When the power supply cord is plugged into the store’s electrical outlet the
battery charger is energized. The charger sends approximately 29 volts to the battery for
charging. A third wire (yellow) from the charger output inhibits the PWM until the power to the
charger is disconnected. The motor circuit is interrupted until charging is complete.
• CHARGING: The cart will not move under power when the battery is being charged. If the cart
moves while plugged in, check the power to your outlet before calling for service.
• Theseatswitchislocatedunderseat.Pressure(weight)ontheseatclosesthecontrolcircuit,
and allows the cart to operate.
seaT swiTCh
For XTi 24 with sliding seat.
• Theseatlockandthechairshouldbeinspecteddailyforproperfunction.Therelease/locking
arm should move freely and spring back into locking position. If return spring is broken,
DO NOT USE cart until spring is replaced.
seaT lOCk
[7]
xTi 24 explOded View
Item Part # Description
1 280-1250 Main Frame
2 280-1259 Axle, 5/8” Rear
3 000-1224 Bushing
4 280-1268 8" Wheel, Plastic Mag
5 000-1075 5/8" “E”Type Retaining Ring
6 280-1262 Seat Mount Tube, LH
7 280-1261 Seat Mount Tube, RH
8 200-1228 Circuit Breaker, 15 AMP
9 200-1551 Mart Cart Seat
10 280-1264 Basket Tube
11 200-1802 Basket, LIL Max
12 200-1052 2" Caster
Item Part # Description
13 280-1269 Fork Assembly
14 280-1024 Steering Column
15 290-1138 Grip, Black, 1"
16 280-1214 Battery, 33 AMP
17 280-1599 Main Wire Harness
with Battery Covers
18 280-1472 Steering Wire Harness
19 *Color Floor Cover
20 *Color Cover, Rear
21 *Color Cover, Front
22 280-1280 Armrest Set
23 280-1842 24 VDC Charger
Item Part # Description
24 280-1445 PWM Controller
25 280-1342 Hub Motor/Wheel
26 280-1335 Grommet
27 290-1099 Fuse, 1 Amp
28 200-1149 Decal, Serial Number
29 280-1494 Charging Cord, Coiled
FIGURE 4
8
FIGURE 4
29
280-3522-00
280-3524-02
280-3534-00
[8]
xTi 24 COnTrOl bOx
Item Part # Description Item Part # Description
1 280-1178 Control Box Bottom Cover 8 280-1574 Front Control Box Overlay
2 280-1177 Control Box Top Cover 9 280-1199 Steering Column w/Rod & Grips
3 280-1184 Control Box Divider 10 280-1170 Vinyl Grip (Black)
4 280-1588 Potentiometer Assembly
5 200-1640 Key Switch
6 280-1407 Rocker Switch Assembly
7 280-1180 Top Control Box Overlay
Control Box Kits
Part # Description
280-1592 Control Box, Keyless (1-4, 6-8)
280-1593 Control Box, Keyed (1-8)
280-1594 Control Box Top, Keyless (2,4,6-8)
280-1595 Control Box Top, Keyed (2, 4-8)
280-1596 Box Top with Decals ( 2,7,8)
10
9
1
3
2
7
5
6
8
4
10
[9]
xTi 24 wiring diagraM
280-1586
For XTi 24
Pictorial
Wiring
Thumb
Control
[10]
xTi24 wiring sCheMaTiC
280-1587
For XTi 24
Wiring
Schematic
Thumb
Control
FIGURE 10
[11]
XTi 24 Labels
•
Note: All labels on this page are not to scale.
280-1298
000-1183
200-1765-02
280-2103
200-1299-01
200-1155
200-1642
280-1545-00
Labels are subject to alterations
280-1307-02
Part numbers in gray box
MC1-XTI24PERSONALOM091807-EN.indd SPECIFICATIONSSUBJECTTOCHANGEWITHOUTNOTICE PRINTEDINTHEUSA
Is a quality product line of
Assembled Products™Corporation
1-800-548-3373
115E.Linden•Rogers,Arkansas72756USA
Phone:(479)636-5776•Fax:(479)636-3245
Web site: www.assembledproducts.com
Patent Pending
IMPORTANT DOCUMENT — DO NOT DISCARD
Table of contents
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