Mash Scrambler 400cc User manual

MAN
USER MANUAL
English

Congratulations!
You are the new owner of a MASH which embodies a new spirit, a new trend: a
motorcycle with a cool new look and new design philosophy
"Vintage", a new concept, synonymous with freedom
Please read this manual thoroughly before using your MASH

Important Cautions
Running-in of your new motorcycle
The first 1000 km operation is very important in the service life of a motorcycle
The correct running-in can guarantee both the longest service life and the best
performance of the vehicle Running-in ensures machined surfaces are gently
smoothed to ensure correct engagement
Careful and patient running-in will ensure the motorcycle gives full play to
its excellent performance It is important not to do anything that may cause
overheating of engine components
For specific running-in method, please refer to "Running-in of a new
vehicle"
Please carefully read the manual and strictly observe all instructions
Special attention should be paid to the contents emphasized with the
terms of "warning" "caution" and "note", etc
Warning……Relates to personal safety Ignoring it may result in an
accident
Precaution……Refers to operational methods that must be followed or
measures that should be taken, so as to prevent damage
Note……Refers to special explanations to make maintenance or important
descriptions more explicit
The User manual is an important and permanent document of the motorcycle
Please transfer the manual any new owner if you sell your vehicle to move up to
your next MASH motorcycle

Frame No
Engine No
Distributor :
Foreword
Thank you for your choosing a MASH motorcycle In design, development
and manufacture of the motorcycle, our company applies the latest advanced
technology and equipment to provide you with a vehicle that is reliable, novel
in design and elegant in appearance Motorcycle driving is one of the most
exciting activities The motorcycle is an ideal means of transport but It can also
give you huge driving pleasure Before driving your motorcycle for the first
time, please become familiar with all stipulations and requirements mentioned
in this instruction/User manual
The instruction manual details the correct use and maintenance of the
motorcycle Observing the details in this manual will ensure your motorcycle
will perform faultlessly for a long time Your MASH dealer has skilled and well
trained technical professionals who will provide the best maintenance and
service to your motorcycle

9
Index
Main technical Data..........................................................1 -11
Operation Instruction..........................................................12
Parts’ position......................................................................15
Switch operation..................................................................18
Correct driving.....................................................................23
Inspection and adjustment..................................................31

10
I Main Technical Data
Mash 400cc Euro 4
Engine type Single cylinder 4T, Air cooling
Displacement 397,2 cc
Compression ratio 8 8:1
Idle Speed 1500±100RPM
Max power 20 4kw/6500 tr/min
Max torque 30 0N m/5500 tr/min
Bore * Stroke 85 0x70 0
Ignition CDI
Spark plug type DPR8Z
Valve clearance IN : 0 07-0 10mm
EX : 0 08-0 12mm
Overcurrent protection 15A/10A
Battery 12V9Ah
Headlight 12V55W
Taillight/Brake signal light Five hundred et scrambler 12V 5W/21W,
TT40 Feu à LED
Position indicator 12v 5W
Turning signal light 12V 10Wx4
Turning instruction light 12V 1 7W
Meter light 12V 3W
Far-reaching light instruction 12V 1 7W
Front wheel Five hundred 100/90-19, Scrambler 90/90-
19, TT 40 3/25-18

11
Rear wheel Five hundred et Scrambler 130/70-
18 , TT 40
130/80-18
Engine oil SAE10W-30
This list is information only Changes can be made by the manufacturer without
warning to customers
This manual can display photos showing vehicles equipped with accessorie
Engine oil quantity 2200 mL
Length / Width /Height Five hundred
2130×740×1130mm, Scrambler
2130x800x1190mm
TT40 2130x740x1220mm
Wheelbase 1420mm
Ground clearance 160 mm
Weight Five hundred et Scrambler 160kg,
TT40 156 kg
Weight max 155kg
Fuel SP95 or SP98 (SP95 E10 not recommended)
Capacity fuel tank Five Hundred 13L , TT 40 16L, Scrambler 13L
Speed I 2 615
Speed II 1 789
Speed III 1 350
Speed IV 1 120
Speed V 0 892
End level transmission ratio
2 533
Initial level transmission
ratio
2 667

12
II Operation Instruction
This instruction book illustrates the notes for the standard and safe
operation method, and basic maintenance
To ensure your comfortable and safe riding experience, please read this
instruction book carefully
·The pictures and illustrations in this book may be different from the
actual vehicle, due to the difference of model
·The vehicle is specifically designed for two people (Including the rider
himself)
Caution
Do not use polluted fuel
；
Using polluted fuel may possibly cause stain inside the fuel tank, which in
turn block the fuel line, and occurs failure when the engine starts, or even
cause severe damage to the engine.
Do not use sub-standard or polluted engine oil
Always use decent engine oil, so the engine’s performance and longevity
can be ensured.
f any failure occurs under the inappropriate usage of polluted oil or
petrol, these failure can be worked out through warranty
Protective Wear
[1]、 Protective wear such as helmet with protective mask, dust
proof glasses and gloves should be worn during drive for the sake of
personal safety
[2]、 The passenger should wear high boots or long clothes to
protect legs from hurt by the heated exhaust silencer during ride
[3]、 Loose clothes are not suitable for motorcycle drive or ride as
they may get caught on the operating lever, kick lever, footrest or wheel,
resulting in danger
•
always wear helmet
•
wear goggles
•
drive safely
•
Pay attention to the muffler which may be on fire because of heat during
riding.
1. Protective clothing
2. Goggles
3. Gloves
4. High boots
5. Helmet

13
Preparation before Operation
•Read the operating instruction carefully
·maintaining & checking before operation
•
·Keep the engine switched off and away from fire
•
·There exist harmful substance such as co in the waste gas , please start
engine at the draughty area
•
Proper Dress
•
Always wear helmet , gloves and safety goggles throughout
•
Do not suggest wearing the uniform which can easily affect operation, it’s
very dangerous if uniform was hitched by brake beam or driving chain
•
To avoid affecting brake or gearing , do not suggest to wear the slipper
during riding
•
Many automobile and motor accident happened is because the drivers
ignore riders
•
Make yourself conspicuous to avoid accident which is not caused by you
•
Dress flashy or reflective clothes
•
Do not ride at the other driver’s blindness area
Operation
· The driver should make himself orientate naturally, keep driving favoring
· Please check yourself whether are unnatural, anxious or excited
· Rider’s gesture is very effective to safe operating Please always keep
sitting in the middle of the saddle, particularly do not sit in backseat , in case
lightening the weight in front and trembling of handle
· Passenger should stay on the vehicle, or hold on the driver , with putting
feet on the rear footrest
· When making a turn, make your body tend to the way you turn , if not ,
there maybe dangerous
· When driving on the circuitous & uneven road, it is not safe if you do not
follow safety caution
· To drive safely on this circuitous & uneven road , driver should reduce the
speed a half as normal speed , and relax shoulder & waist , clench the handgrip
· When driving , clench the handgrip without one hand or two hands , even
lift up the front wheel , that is easily to rollover , and arouse serious accident

14
Modification of the vehicle
Caution
Any unauthorized modification of the vehicle or replacement of the original
parts can not ensure driving safety and is illicit. The user must observe the
regulations of the traffic control authorities. e are not responsible for any
vehicle unauthorized modification.
Loading of goods
Caution
The design of the motorcycle requires distribution of the carried goods in
certain extent of equilibrium and improper arrangement of goods will adversely
affect the performance and stability of the vehicle. The manufacturer shall not
take any responsibility due to the reason mentioned above.
.
Accessory
·To avoid wearing out battery, do not attach any other lighting equipment
except MASH’s original accessory
·Check the accessories carefully, insure they will not block your sight ,
lower ground clearance and slant angle , limit moving of suspension, diversion,
or control function
·Do not add electric equipment , in case that would exceed capacity of
vehicle electric system , lower light luminance and engine power
·The vehicle is designed without side-car or trailer , because it will affect
loading capacity seriously
Muffler
·Passenger should especially pay attention to avoid scalding by the muffler
when driving
Caution
· To avoid scalding by muffler , do not park the vehicle at the walkway .
· Passenger should attention that avoid scalded by the muffler
· Hay or rattan plant will arouse fire if too closed to the muffler .

15
III Parts Position
Left rear view mirror
Right rear view mirror
Ignition
Meter Account round ABS switch
Front brake lever
Clutch lever
Throttle twist grip
Left handlebar
Horn switches Engine starter switches
Fuel tank lock
Seat assy
Turn signal
switch
Rear wheel
Muffler
Front wheel
Pedal, rear brake
Emergency stop
switch

Meter reading and usage
1. Speedometer
Indicate motorcycle speed (Km/h) Do not exceed legal rate
assure safe riding
2. ABS indicator :
When the ABS system is activated, the LED is off It
can be switched off (see procedure on page
28) This indicator will
remain on permanently in the event of anomaly
3. Turn indicator
（R）right turn，blink when turn to right (g
reen)
 （L）left turn，blink when turn to left (green)
4. High beam indicator
light on when Far light is switched on
5. Neutral indicator
It is lit up when in the neutral position
6. Tachometer
It shows the speed(rpm) of the engine
7. Fuel gauge
Display tank fuel oil
8. Trip mileage meter
It shows the mileage of trip in kilometers
9. Zero Knob
Indicate distance from Zero, by rotating Zero
Knob to the Direction of
Arrow can return it to Zero
1 . FAI EFI Indicator Indicating EFI system situation
Gearshift pedal
Rear turn light
Front shock
absorber
Front turn light
Side stand
Rear footrest
LH
16
Indicate motorcycle speed (Km/h) Do not exceed legal rate
-limiting to
When the ABS system is activated, the LED is off It
28) This indicator will
reen)
Knob to the Direction of

17
Warning
If the EFI indicator light switches
on, contact your local dealer for inspection
If the ABS indicator light switches on
, please contact your local dealer
Tachometer
Odometer
Turn
indicator
Zero Knob
High beam
indicator
Neutral indicator
Indicator EFI (ectronic
injection
ABS indicator
Speedometer
on, contact your local dealer for inspection
, please contact your local dealer
for inspection
Fuel gauge
Indicator EFI (ectronic
injection
)

IV Switch instruction
Main Switch used to Start or switch off the Engine
Position Function
For starting or driving the vehicle(making
all the main circuits)
To stop the vehicle (switching off all
circuits)
To lock the steering handle
Caution
·Do not move the Key position when Riding, if the key is on
riding, all electric system will out of Action; So during riding do not move the
main switch Key in case of accident. If it’s necessary, rider should stop the
motorcycle before taking out the key.
·Before take out f
rom motorcycle, make sure the handle bar is knocked.
·If the engine is not started when the key is put on
position, the battery will
discharge.
·Do not use the key with other sharp Metal keys or key box ，
in
scratching the upper board or leads to other kind of lost (
suggest
leather made key box ） .
18
Main Switch used to Start or switch off the Engine
For starting or driving the vehicle(making
To stop the vehicle (switching off all
position during
riding, all electric system will out of Action; So during riding do not move the
main switch Key in case of accident. If it’s necessary, rider should stop the
rom motorcycle, make sure the handle bar is knocked.
position, the battery will
in
case of
suggest
to use cloth or

19
Headlight Position Indicator
Turn the main switch key to “ ” position，
switch on the headlight
Headlight Switch
Position indicator shows its position to the nearby
Vehicles; and reminding other vehicles when wait at
crossroad, to avoid Confusion
Far and Near Light Lamp Instruction
Press the button,
the use of far and near light switch
can control the distance light
（ ）headlight on full beam
（ ）
headlight on lower beam
Direction Indicator
Use indication switch when turning Left and right
If put main Switch on
position, the indicator will
wrinkle
Slide Direction indicator can stop the turning signal
Operation
（R）Turn Right
 （L）Turn Left
Caution
·when finished turning ,
the direction indicator switch will
not be back to original position automatically , please
switch it manually .
·Driving with light on will obstruct traffic .
switch on the headlight
。
Position indicator shows its position to the nearby
Vehicles; and reminding other vehicles when wait at
Far and Near Light Lamp Instruction
the use of far and near light switch
headlight on lower beam
Use indication switch when turning Left and right
position, the indicator will
Slide Direction indicator can stop the turning signal
the direction indicator switch will
not be back to original position automatically , please
·Driving with light on will obstruct traffic .

Horn Button
Push the button »
to use horn
Electric Start Button
Press "
" button to operate the
pull in the clutch lever, and try if possible to use the
starter motor only in Neutral gear
Emergency Cut
-
off Switch
Emergency cut-
off switch used to Switch off the
motorcycle by hand; under normal situation,
assure it used when position on
Caution
·Emergency cut-
off switch only used under urgent
situation.
·During riding, turn the switch from
dangers, and damage the engine.
·Use Emergency cut-
off switch to stop the engine
should make sure that the Main Switch on
position; if on
position and engine powered off ,
the battery discharged.
·If put the Switch on
position, the engi
be started .
20
to use horn
" button to operate the
starter motor Always
pull in the clutch lever, and try if possible to use the
starter motor only in Neutral gear
off switch used to Switch off the
motorcycle by hand; under normal situation,
assure it used when position on
, but not
off switch only used under urgent
·During riding, turn the switch from
to will cause
dangers, and damage the engine.
off switch to stop the engine
should make sure that the Main Switch on
position and engine powered off ,
position, the engi
ne cannot

21
Fuel filling
The capacity of the fuel tank is 13L Lead free gasoli
ne SP98 and SP95 are
required for the motorcycle To fuel the vehicle, support it by the main stand,
open the lock cover of the fuel tank by the key and fill fuel through the
opening, and then close the tank by the cover and take out the key
Note : Don’t use fuel E10
(1) Fuel level
(2) Filling tube
Engine starting
Set the key of the ignition switch to “ ”position
Set the emergency stop switch to “ ” position
Ascertain the gear is in neutral position by checking the neutral position lamp is
lighted
Ascertain the fuel level in the tank
To start engine :
Start the engine by the electric cell motor Each time you push down the start
button, it is recommended that you stop pushing when firing sound of the
engine combustion is heard and the engine is fired and running If the engine is
not firing, please stop
pushing down the start button in 5 seconds, and wait for
more than 5 seconds before next start
Slightly turn the throttle twist grip by about 1/8 turn but never over 1/4 turn to
increase intake air and restart the engine again if the engine started but
during idling in cold seasons, and keep the engine running at a higher speed so
as to warm up the engine for about 10 seconds or more
WAR
NING
Do not overfill the tank Never spray fuel
on the hot engine Fill the tank to the
lower level of the filler tube, otherwise
the fuel may overflow as it expands due
to the increase in temperature
Turn the engine off and turn the key to
the OFF posit
ion when filling the tank It
is strictly forbidden to smoke or to light a
fire during this operation
ne SP98 and SP95 are
required for the motorcycle To fuel the vehicle, support it by the main stand,
open the lock cover of the fuel tank by the key and fill fuel through the
opening, and then close the tank by the cover and take out the key
Ascertain the gear is in neutral position by checking the neutral position lamp is
Start the engine by the electric cell motor Each time you push down the start
button, it is recommended that you stop pushing when firing sound of the
engine combustion is heard and the engine is fired and running If the engine is
pushing down the start button in 5 seconds, and wait for
Slightly turn the throttle twist grip by about 1/8 turn but never over 1/4 turn to
increase intake air and restart the engine again if the engine started but
stalled
during idling in cold seasons, and keep the engine running at a higher speed so
NING
Do not overfill the tank Never spray fuel
on the hot engine Fill the tank to the
lower level of the filler tube, otherwise
the fuel may overflow as it expands due
to the increase in temperature
Turn the engine off and turn the key to
ion when filling the tank It
is strictly forbidden to smoke or to light a
fire during this operation

Bouchon de réservoir de carburant
Caution
Make sure the engine is turned
off and away from any heat
sources before filling your fuel
tank. The Fuel will overflow if it
rises above the level mark.
22
Bouchon de réservoir de carburant