Mash TT40 Cafe Racer User manual

MAN
User Manual
English

Congratulations!
You are the happy new owner of a MASH which embodies a new spirit, a new
trend: a motorcycle with a look and a philosophy
"Vintage", synonymous with freedom.
Please read this manual thoroughly before using your MASH.
Enjoy the ride!

Important Cautions
About running-in of a motorcycle
The first 1000 km operation is very important in the entire service life of a
motorcycle. A correct running-in can guarantee both the longest service life and
the best performance of the vehicle. Running-in can polish machined surfaces and
form smooth engagement.
Careful and patient running-in can make the motorcycle stable in driving and
give a full play to its excellent performance. It is important not to do any
operation that may cause overheat to engine components.
For specific running-in method, please refer to "Running-in of a new vehicle".
Please carefully read the manual and strictly observe all instructions or
descriptions.
Special attention shall be paid to the contents emphasized with the terms of
"warning" "caution" and "note", etc.
Warning……It concerns with personal safety. Ignoring it may result in accident.
Precaution……It refers to operational methods that must be followed or
measures that should be taken, so as to prevent damage.
Note……It refers to special explanations to make maintenance or important
descriptions more explicit.
The operation manual shall be deemed as a permanent document of the
motorcycle. When transfer the vehicle to others, the instruction manual shall
also be transferred to the new owner
There are some differences among various models. For any unconformity
between your vehicle and the instruction manual, the real vehicle shall prevail.

MASH TT 40 400cc

Frame N°
Engine N°
Distributor :
Foreword
Thank you for your choosing our motorcycle. In design, development and
manufacture of the series motorcycle, our company applies the latest advanced
technology and equipment to provide you with a motorcycle that is reliable in
performance, novel in design and elegant in appearance. Motorcycle driving is
one of the most exciting sports. The motorcycle is an ideal means of transport.
It can give you infinite driving pleasure. Before driving your motorcycle, please
be familiar with all stipulations and requirements mentioned in the instruction
manual.
The instruction manual deals in the correct use, maintenance and maintenance
of the motorcycle. Observing the following stipulations will provide a guarantee
to your motorcycle for a long time use without trouble. The distributor has
skillful and well trained technical professionals to provide the best maintenance
and service to your motorcycle.

Index
IMain technical Data.................................................................... 10-11
II Operation Instruction
Protective Wear .............................................................................................12
Préparation before Operation ......................................................................13
Operation......................................................................................................16
Modification of the vehicle...........................................................................14
Loading of goods...........................................................................................14
Accessory ......................................................................................................14
Muffler ..........................................................................................................14
III Parts’ position..............................................................................15
Meter reading & usage .................................................................................16
IV Switch operation.............................................................................18
Headlight、Position Indicator ......................................................................19
Far and Near Light Lamp Instruction.............................................................20
Direction Indicator ........................................................................................20
Horn Button ..................................................................................................20
Overtaking lamp switch ................................................................................20
Electric Start Button......................................................................................20
Emergency Cut-off Switch.............................................................................20
Fuel................................................................................................................21
Checking fuel level ........................................................................................21
VCorrect driving ...................................................................................23
Engine starting ..............................................................................................21
In the start fails .............................................................................................23
Run-in of engine............................................................................................23
Maintenance of the engine...........................................................................24
Checking Before Operations ................................................................... 24-25
Gear Shift ......................................................................................................26
Gear down operation....................................................................................26
Operation......................................................................................................27

Brake system and ABS system………………………………………………………………28-29
Park…………………………………………………………………………………………………………..30
Rearview mirror…………………………………………………………………………………………31
VI Inspection and adjustment ..........................................................31
Maintenance Period Table………………………………………………………………………….32
Spark Plug…………………………………………………………………………………………………..32
Timing phase………………………………………………………………………………………………32
Lubricating oil………………………………………………………………………………………..32-33
Cylinder pressure…………………………………………………………………………………..33-34
Check-up, cleaning of Air Filter…………………………………………………………………..35
Idle speed…………………………………………………………………………………………………..36
Throttle control………………………………………………………………………………………….37
Brake system……………………………………………………………………………………38-39-40
Tires…………………………………………………………………………………………………………..41
Range…………………………………………………………………………………………………………42
Clutch control line……………………………………………………………………………………..42
Adjusting methods...................................................................................42-43
Driving chain............................................................................................ 43-44
Checking of accumulator...............................................................................45
Installation of accumulator............................................................................45
Replacement of Fuse.................................................................................... 46
Brake lamp adjustment.................................................................................46
Headlamp dimming.......................................................................................47
Position lamp bulb…......................................................................................47
Tail light and light bulb..................................................................................47
Front light and bulb.......................................................................................48
Sidestand.......................................................................................................48
Bolts, nuts and fasteners.............................................................................. 48
Vehicle washing….…..……………………………………………………………………………….. 48
Storage………………………………………………………………………………………………………49
Resumption to service……………………………………………………………………………….49
Special notice.......……………………………………………………………………………………..49
Driving....…………………………………………………………………………………………………..49
Operation turning…….……………………………………………………………………………….50

9
Turning method .... .......................................................................................50
Turning reminder ..........................................................................................50
Dead angle of sight........................................................................................50
Speed effect.... ..............................................................................................50
Postulate of brake (friction) ..........................................................................50
Limitation of braking force............................................................................ 50
Brake method... .............................................................................................50
Impact of crash ..............................................................................................50

10
I Main Technical Data
Mash Five Hundred 400cc
Motor type
Single cylinder 4T, Air cooling
Displacement
397,2 cc
Compression ratio
8.8:1
Idle Speed
1500±100RPM
Max power
20.4kw/6500 tr/min
Max torque
30.0N.m/5500 tr/min
Bore * Stroke
85.0x70.0
Ignition
CDI
Spark plug type
DPR8Z
Valve gap
Valve Intake : 0.07-0.10mm
Valve Exhaust : 0.08-0.12mm
Overcurrent protection
15A/10A
Battery
12V9Ah
Headlight
12V55W
Taillight/Brake signal light
12V 5W/21W
Position indicator
12v 5W
Turning signal light
12V 10Wx4
Turning instruction light
12V 1.7W
Meter light
12V 3W
Far-reaching light instruction
12V 1.7W
Front Tyre
100/90-19
Rear Tyre
130/70-18
Oil motor
SAE10W-30