MASSEY FERGUSON MF4200 User manual

Operator's Manual
MF4200
Tractor
Canoas
AGCO do Brasil - Av. Guilherme Schell, 10260 –
Canoas/ RS
© AGCO 2014
Original Operator's Manual
July 2014
6269696M4
English
MF4292HD
MF4297
MF4298
MF4299

Owner
1.Thank you for choosing AGCO products. We are certain that you
have made an excellent choice when purchasing this product.
2.This manual is the safest source of information necessary to
enable a person to operate and maintain this machine; this will
provide optimal performance in operation and a long service life.
3.Keep this manual in good order so that it is always available when
needed.
4.This manual contains operating instructions for the machine
specified on the cover. Information related to the installation,
assembly, the electronic system (such as operating software) and
optional items may accompany the product in other manuals.
5.Please read the safety section of this manual very carefully. Read
the entire manual before operating the machine for the first time.
If you have any questions about the instructions contained herein,
please contact your dealer for details. Clarify any questions at the
time of technical delivery.
6.The warranty will be valid only when the certificate of delivery is
duly registered at AGCO Brazil's Service and Warranty
Department.
Therefore, be sure to ask your dealer to fill out the certificate of
delivery.
7.Technical delivery will be carried out by a representative from your
dealership, who will give you:
Inspection Instructions
Delivery Instructions
Certificate of Delivery.
8.See the booklet attached to this Manual, where you will find
important warranty information of interest to you.
9.Due to its ongoing product improvement policy, AGCO Brazil
reserves the right to make changes and improvements, without
this implying any obligation with regard to products previously
manufactured.
Similarly, the content of this manual is up-to-date at the time of
printing and may also undergo changes without prior notice.
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10.Many of the illustrations in this manual do not show bonnets,
shields and components, which have been removed for
clarification. However:
CAUTION:
Never operate the machine without all of its shields and
guards in their proper places. This can lead to serious
accidents. Make sure that all guards and shields are in
their proper places before operating the machine.
11.Some photos may contain different details to those on your
product because they have been obtained from prototypes or
products configured with accessories not present on your
machine.
12.Original AGCO Parts™
The use of non-original AGCO Parts™may result in inferior
performance of the product or affect other components.
AGCO Brazil shall be exempt from any liability arising from the
use of non-original parts. If these are used during the Warranty
period, the machine Warranty may be voided.
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MF4200
1 Safety ....................................................................11
1.1 Introduction ........................................................13
1.2 General Recommendations ..........................................14
1.2.1 The tractor ......................................................14
1.2.2 Safety notes ....................................................14
1.2.3 Note to the operator ...............................................15
1.2.4 Roll-Over Protective Structure (ROPS) ..................................15
1.2.5 Safe maintenance ................................................16
1.2.6 Fuel ...........................................................16
1.3 Follow a safety programme .........................................18
1.3.1 For proper operation ...............................................18
1.4 Prepare yourself for safe operation ..................................19
1.4.1 Know your equipment .............................................19
1.4.2 Protect yourself ..................................................19
1.4.3 Use the safety devices and protection available ...........................19
1.4.4 Check the equipment ..............................................20
1.4.5 Cleaning the tractor ...............................................21
1.4.6 Protect the environment ............................................21
1.5 Start-up ............................................................22
1.5.1 Prior to start-up ..................................................22
1.5.2 How to mount and dismount the machine safely ..........................22
1.5.3 Safe start-up ....................................................23
1.5.4 Test the controls .................................................23
1.5.5 Starting fluid ....................................................24
1.6 Safe operation .....................................................25
1.6.1 Manoeuvre correctly ..............................................25
1.6.2 Safety practices ..................................................25
1.6.3 Rollover risk .....................................................26
1.6.4 To prevent rear rollover .............................................27
1.6.5 To prevent side rollovers ............................................27
1.6.6 Emergency brake .................................................28
1.6.7 General operating hazards ..........................................28
1.6.8 Implements and additional equipment ..................................29
1.6.9 Towing with the tractor ............................................29
1.7 Road Transport .....................................................31
1.7.1 Rules of the Road .................................................31
1.8 Quality policy ......................................................32
1.8.1 Main guidelines ..................................................32
1.8.2 ISO 14000 ......................................................32
1.8.3 Environmental Management System ...................................32
1.8.4 Environmental issues ..............................................32
1.8.5 Recommendations for tractor users and customers ........................33
1.8.6 CONAMA Resolution ..............................................34
1.8.7 Mandatory battery recycling .........................................34
1.8.8 Battery safety ...................................................34
2 Introduction ..............................................................37
2.1 Identification of your tractor .........................................39
2.2 Description of decals ................................................41
2.3 Important Data .....................................................51
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3 Instruments and Controls ..................................................53
3.1 General Identification ...............................................55
3.1.1 Identification - Cab ................................................55
3.1.2 Identification - Platform .............................................56
3.2 Description of Commands and Controls ..............................57
3.2.1 Steering wheel ...................................................57
3.2.2 Clutch pedal .....................................................57
3.2.3 Neutral start switch ...............................................57
3.2.4 Brake pedals ....................................................58
3.2.5 Throttle pedal ....................................................58
3.2.6 Differential lock pedal ..............................................58
3.2.7 Speed selector lever ...............................................59
3.2.8 Gearshift lever ...................................................59
3.2.9 Creeper selector lever (If equipped) ....................................62
3.2.10 Parking brake lever ...............................................63
3.2.11 Hand throttle ...................................................63
3.2.12 Front-wheel drive engagement ......................................64
3.2.13 PTO and IPTO engagement lever ....................................64
3.2.14 Depth control (traction) and Hydraulic system position lever .................65
3.2.15 Hydraulic system reaction control ....................................66
3.2.16 Remote control lever(s) (if equipped) ..................................66
3.2.17 Combined flow selector lever .......................................67
3.2.18 Seat .........................................................67
3.2.18.1 Seat adjustment - Cab ......................................68
3.2.18.2 Seat adjustment - Platform ...................................68
3.2.19 Safety belt adjustments ...........................................69
3.2.20 Slow moving vehicle alert ..........................................69
3.2.21 Trailer light socket ...............................................69
3.3 Instrument panel and keys ..........................................71
3.3.1 Instrument panel overview ..........................................71
3.3.2 Indicators .......................................................72
3.3.3 Tachograph .....................................................72
3.3.3.1 Display alert messages ......................................72
3.3.3.2 Display messages ..........................................73
3.3.3.3 Power take-off rpm adjustment ................................73
3.3.4 Warning lights ...................................................73
3.3.5 Electrical controls .................................................75
3.4 Identification of headlights and tail lights ............................77
3.4.1 Cab tractors .....................................................77
3.4.2 Platform tractors .................................................78
3.5 Cabs and air conditioner ............................................79
3.5.1 General identification ..............................................79
3.5.2 Cab controls ....................................................82
3.5.3 Air conditioner and heater operation ...................................84
3.5.3.1 Sequence for activation of the system ...........................85
4 Operation .................................................................87
4.1 Ballasting ..........................................................89
4.1.1 What is ballasting? ................................................89
4.1.2 Ballasting with metal weights (counterbalance weights) .....................90
4.1.3 Ballasting with water ..............................................90
4.1.4 Draining water from the tyre .........................................91
4.2 Track adjustment ...................................................92
4.2.1 The track concept and its importance ..................................92
4.2.2 4x2 front axle ....................................................92
4.2.2.1 4x2 front axle tracks ........................................93
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4.2.3 Front axle (4x4) ..................................................94
4.2.3.1 Instructions for changing the track ..............................94
4.2.3.2 Steering angle .............................................95
4.2.4 Rear axle track ...................................................95
4.2.4.1 Rice wheels ..............................................96
4.2.4.2 Wheel with die-cast disc .....................................96
4.2.4.3 Rear wheels with PAVT system ................................96
4.3 Recommended tyres for your tractor .................................99
4.3.1 Compatibility of front x rear tyres .....................................99
4.3.1.1 Recommended combinations for rear x front wheels .................99
4.3.2 Operation with Dual Wheels ........................................101
4.4 Power Take-Off ....................................................102
4.4.1 Changing the clutch stage ..........................................102
4.4.1.1 After using the PTO ........................................103
4.4.2 Independent Power Take-Off Operation ................................103
4.4.3 General Guidelines of use for the (I)PTO ............................... 103
4.4.4 Changing the output shaft ..........................................105
4.4.5 Changing the dashboard programming ................................ 106
4.5 Draw Bar ..........................................................107
4.5.1 Changing the height of the draw bars ................................. 107
4.5.2 Changing the length of the draw bars ................................. 108
4.5.3 When operating with the draw bar ................................... 109
4.6 Roll-Over Protective Structure (ROPS) ...............................111
4.6.1 Procedure for folding the ROPS (If installed) ............................ 112
4.7 Prior to start-up ................................................... 113
4.8 Before starting the job ............................................. 114
4.8.1 ATS electrical system .............................................114
4.9 Stopping the tractor ............................................... 115
4.9.1 Emergency stop .................................................115
4.10 Start-up and movement of the tractor ............................. 116
4.10.1 Influence of the tractor protection system ............................. 116
4.10.2 Influence of the protection system on tractor servicing ....................117
4.10.3 Alternative start-up features ....................................... 117
4.11 Break-in instructions - New engine ................................ 119
4.12 Operations below 0°C .............................................120
4.13 Engagement and use of front-wheel drive ..........................121
4.14 Gear Selection ................................................... 122
4.14.1 Engine Speed and the PTO ........................................122
4.14.2 Using the table of speeds .........................................122
4.15 Hydraulic lift system ..............................................124
4.15.1 Identification of components .......................................124
4.15.2 Adjustments before operation ......................................124
4.15.2.1 Adjusting the side stabilizers ................................ 127
4.15.3 Lift system categories ........................................... 128
4.15.4 External auxiliary hydraulic cylinders ................................. 129
4.15.5 Procedures for coupling and uncoupling implements ..................... 129
4.15.5.1 Uncoupling Implement .....................................130
4.15.6 Hydraulic lift system .............................................131
4.15.6.1 Traction Control (depth) outer lever - yellow selector ............... 132
4.15.6.2 Position control - inner lever - red selector .......................133
4.15.6.3 Position control .......................................... 133
4.16 Use of the remote control .........................................134
4.16.1 Presentation ...................................................134
4.16.1.1 Combined flow .......................................... 134
4.16.1.2 Valve types ............................................. 135
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4.16.2 Operating the system ............................................135
4.16.2.1 Connecting and disconnecting hoses .......................... 136
4.16.2.2 Operating in Single or Double action mode ...................... 137
4.16.2.3 Hydraulic motor drive ......................................138
4.16.3 Operation of remote control with variable flow ..........................138
4.16.4 Combined flow .................................................138
4.16.5 Implements that use large quantities of oil .............................139
4.16.6 General recommendations ........................................ 140
4.17 Using the brakes ................................................. 141
4.17.1 Making sharp turns ..............................................141
4.18 Differential lock .................................................. 142
4.19 Power take-off ................................................... 143
4.19.1 General guidelines .............................................. 143
5 Maintenance .............................................................145
5.1 Introduction .......................................................147
5.2 Exclusive maintenance for new tractors (up to 100 hours of operation)
....................................................................... 148
5.3 Periodic maintenance table .........................................150
5.4 Grease Lubrication Points .......................................... 157
5.5 Access to service points ............................................162
5.6 Servicing the engine ............................................... 163
5.6.1 Checking the lubricant oil level ...................................... 163
5.6.2 Changing the engine oil ........................................... 163
5.6.3 Replacing the engine oil filter ....................................... 164
5.6.4 Cleaning the crankcase vent hose ....................................165
5.6.5 Checking and adjusting the engine idle ................................ 165
5.6.6 Draining water from the sedimenter and filters .......................... 166
5.6.7 Replacing the sedimenter ..........................................166
5.6.8 Replacing the fuel filters ...........................................167
5.6.9 Bleeding the fuel system .......................................... 167
5.6.10 Bleeding the fuel filters ...........................................168
5.6.11 Injection pump and nozzles (high pressure system) ...................... 168
5.6.12 Fuel tank ..................................................... 169
5.7 Servicing the air filtration system ...................................170
5.7.1 Servicing the primary element .......................................170
5.7.2 Removal of the primary element .....................................170
5.7.3 Servicing the secondary element .....................................171
5.7.4 Filtered air piping ................................................ 171
5.7.5 Plastic housing of the filter element housing ............................ 171
5.7.6 Restriction indicator testing .........................................172
5.8 Servicing the cooling system ....................................... 173
5.8.1 External cleaning of the radiator. .....................................173
5.8.2 Radiator water level .............................................. 174
5.8.3 Changing the water and cleaning the system ............................174
5.8.4 Looking after the thermostat valve and radiator cap ....................... 176
5.8.5 Checking and adjusting fan belt tension ................................176
5.9 Servicing the clutch ................................................178
5.9.1 Adjusting the pedal height ......................................... 178
5.9.2 Checking disengagement of the 2nd stage of the clutch ....................178
5.10 Servicing the transmission system .................................181
5.10.1 Cleaning the vents .............................................. 181
5.10.2 Checking the hydraulic and transmission oil level ........................ 181
5.10.3 Changing the transmission and hydraulic oil ............................181
5.10.4 ISYP pump filter screen .......................................... 183
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5.10.5 Replacing the return filter ......................................... 183
5.10.5.1 Procedure for replacing the return oil filter .......................184
5.10.6 Cleaning the suction filter ......................................... 184
5.10.7 Identification of hydraulic pumps ....................................185
5.11 Servicing the rear final drives rear and front axle ................... 186
5.11.1 Lubricating the rear final drives ..................................... 186
5.11.2 Lubricating the front final drives - 4x4 ................................ 186
5.11.3 Changing the front planetary oil .....................................186
5.11.4 Lubricating the front differential - 4x4 ................................ 187
5.11.5 Changing the front differential oil (4x4) ................................187
5.11.6 Front hub adjustment 4x2 ........................................ 188
5.11.7 Removing front axle spindle slack (4x2 tractors) .........................189
5.12 Front wheel alignment ............................................190
5.12.1 Adjustment procedure - 4x2 axle ....................................190
5.12.2 Adjusting the 4x4 axle ........................................... 191
5.13 Servicing the brakes .............................................. 192
5.13.1 Bleeding the brake hydraulic drive system .............................192
5.13.1.1 Procedure for bleeding .....................................193
5.13.2 Adjusting the free play of the pedals ................................. 193
5.13.3 Test for simultaneous activation of the brakes .......................... 194
5.14 Electrical system ................................................. 195
5.14.1 Care with the electrical system .....................................195
5.14.2 Battery maintenance .............................................196
5.14.3 Alternator and fan belt ........................................... 199
5.14.4 Adjusting the headlights .......................................... 200
5.14.5 Replacing bulbs in headlights and lights ...............................201
5.14.5.1 Bulb of the rear work light (A), auxiliary lights and front cab headlights
(B) .......................................................... 201
5.14.5.2 Round service light: 55 watts ................................203
5.14.5.3 Front position and hazard lights .............................. 204
5.14.5.4 Turn signals, hazard lights and brake lights ...................... 204
5.14.5.5 Interior cab light (courtesy light) .............................. 205
5.14.5.6 Interior dashboard lighting .................................. 206
5.14.5.7 Reverse warning sound .................................... 206
5.14.6 Replacement of relays and fuses ....................................207
5.14.6.1 Main electrical panel - platform tractors .........................208
5.15 Servicing the air conditioner ...................................... 209
5.15.1 Cleaning the condenser .......................................... 209
5.15.2 Checking the compressor belt tension ................................209
5.15.3 Cleaning the cab air ventilation filter ..................................210
5.15.4 Periodic general inspection ........................................ 211
5.15.5 Refilling the gas (or refrigerant) ..................................... 211
5.16 Tyre calibration and load ..........................................212
5.16.1 Calibration (PSI) x Load capacity (kg) ................................. 213
5.17 Storage of the tractor during inactive periods ...................... 215
5.17.1 Other procedures ...............................................216
5.17.1.1 Returning to work ........................................ 217
6 Diagnosis of faults ........................................................219
6.1 Analysis of abnormalities, causes and solutions ..................... 221
7 MF4200 Specifications ....................................................227
7.1 Engine ............................................................ 229
7.1.1 General engine data .............................................. 229
7.1.2 Lubrication system ...............................................229
7.1.3 Air filtering system ...............................................229
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7.1.4 Fuel supply system .............................................. 229
7.1.5 Cooling system ................................................. 230
7.2 Electrical system - powers and capacities ........................... 231
7.3 Clutch ............................................................ 232
7.4 Gearbox ..........................................................233
7.5 Theoretical road speeds ............................................234
7.6 Front and rear axle .................................................235
7.6.1 Rear axle ...................................................... 235
7.6.2 Front axle ......................................................235
7.7 Hydraulic ..........................................................236
7.7.1 Brakes ........................................................236
7.7.2 Hydrostatic steering ..............................................236
7.7.3 Remote control ................................................. 236
7.7.4 Hydraulic lift system ..............................................237
7.8 Power take-off .....................................................238
7.9 Draw bar ..........................................................239
7.10 Cab and air conditioner ........................................... 240
7.11 Dimensions and weights of standard tractors ...................... 241
7.12 Refilling capacities and lubricant specifications ..................... 242
8 Accessories .............................................................. 245
8.1 Optional items available ........................................... 247
9 Warranty ................................................................ 249
9.1 Warranty ..........................................................251
9.1.1 Massey Ferguson Warranty Terms ................................... 251
9.1.2 Instructions for technical delivery .................................... 251
9.1.3 Date log .......................................................253
9.1.4 Pre-delivery inspection ............................................ 254
9.1.5 Free inspection ................................................. 255
10 Glossary ................................................................257
11 Index ...................................................................259
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1. Safety
1.1 Introduction .............................................................13
1.2 General Recommendations ...............................................14
1.2.1 The tractor ...........................................................14
1.2.2 Safety notes .........................................................14
1.2.3 Note to the operator ....................................................15
1.2.4 Roll-Over Protective Structure (ROPS) .......................................15
1.2.5 Safe maintenance .....................................................16
1.2.6 Fuel ................................................................16
1.3 Follow a safety programme ..............................................18
1.3.1 For proper operation ....................................................18
1.4 Prepare yourself for safe operation .......................................19
1.4.1 Know your equipment ..................................................19
1.4.2 Protect yourself .......................................................19
1.4.3 Use the safety devices and protection available ................................19
1.4.4 Check the equipment ...................................................20
1.4.5 Cleaning the tractor ....................................................21
1.4.6 Protect the environment .................................................21
1.5 Start-up .................................................................22
1.5.1 Prior to start-up .......................................................22
1.5.2 How to mount and dismount the machine safely ...............................22
1.5.3 Safe start-up .........................................................23
1.5.4 Test the controls ......................................................23
1.5.5 Starting fluid .........................................................24
1.6 Safe operation ..........................................................25
1.6.1 Manoeuvre correctly ...................................................25
1.6.2 Safety practices .......................................................25
1.6.3 Rollover risk ..........................................................26
1.6.4 To prevent rear rollover ..................................................27
1.6.5 To prevent side rollovers .................................................27
1.6.6 Emergency brake ......................................................28
1.6.7 General operating hazards ...............................................28
1.6.8 Implements and additional equipment .......................................29
1.6.9 Towing with the tractor .................................................29
1.7 Road Transport ..........................................................31
1.7.1 Rules of the Road ......................................................31
1.8 Quality policy ...........................................................32
1.8.1 Main guidelines .......................................................32
1.8.2 ISO 14000 ...........................................................32
1.8.3 Environmental Management System ........................................32
1.8.4 Environmental issues ...................................................32
1.8.5 Recommendations for tractor users and customers .............................33
1.8.6 CONAMA Resolution ...................................................34
1.8.7 Mandatory battery recycling ..............................................34
1.8.8 Battery safety ........................................................34
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1.1 Introduction
The purpose of this manual is to enable the owner and operator to operate the tractor safely and
appropriately. If the instructions are followed correctly, the tractor will work for many years, following the
MASSEY FERGUSON tradition. Configuring and adjusting the tractor in the dealership will ensure that
these operating and service instructions are properly understood.
Always consult the dealer if any part of the manual is not understood. It is extremely important that these
instructions are understood and followed.
Daily maintenance should become a routine. Always keep a record of the service hours. When ordering
new parts, use only original MASSEY FERGUSON parts. The MASSEY FERGUSON dealer network
provides original parts and can give instructions for installation and use. Using low quality parts can
seriously damage the equipment.
We recommend that customers buy service parts from MASSEY FERGUSON authorised dealers only.
Due to variations in operating conditions, it is impossible for the manufacturer to make comprehensive or
definitive statements in its publications with respect to the performance or usage methods of its
machines, or to be responsible for any damages or losses arising from such statements, errors or
omissions.
To prevent the warranty being invalidated, consult your MASSEY FERGUSON dealer for special
instructions, if the tractor will be used in special conditions, which may be harmful (use in deep waters or
in flooded fields, for example). These tractors were designed for agricultural applications only (appropriate
use). Any other use shall be considered inappropriate.
MASSEY FERGUSON is not liable for damage to property or personal injuries caused by improper use. The
user must take full responsibility for the consequences of misuse.
Conformity and full adherence to the operation, service and maintenance requirements specified by
MASSEY FERGUSON are essential factors for appropriate use.
These tractors must be operated and maintained only by qualified personnel familiar with the features of
the tractor, in addition to the safety rules and standards (accident prevention). It is recommended that
customers contact one of the MASSEY FERGUSON dealerships in the event of post-sale problems and for
any adjustment that may be required.
1. Safety
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1.2 General Recommendations
Why is safety important?
1. Accidents incapacitate and can be fatal
2. Accidents generally involve significant costs
3. Accidents can be avoided.
This Manual describes safety recommendations and procedures related to the tractor and does not,
therefore, go into details about the care of the implement coupled to and/or powered by the tractor. For
this, see the Manual for the implement used.
This section of the Manual is intended to point out some of the basic safety situations involved with your
tractor and provide suggestions on how to avoid high risk situations and accidents. Therefore, users must
take all possible precautions and guidance. There are always a series of precautions to be taken for each
implement, attachment and work situation, which would be impossible to list in this Manual.
MASSEY FERGUSON is in no way able to directly control the conditions of use, servicing or repair that the
tractor is subjected to. Therefore, users are responsible for always following appropriate practices for their
safety and for the integrity of the tractor, other people or machines in the same work area.
1.2.1 The tractor
The tractor is a source of mechanical and hydraulic power.
•On its own, the tractor has little practical value. It only becomes a work unit when used in conjunction
with an implement or other accessory.
• This Maintenance Guide was compiled to cover the safety practices when the tractor is operating under
normal conditions.
• This manual does not address all operating and safety instructions relating to all known implements and
accessories, which may be installed when the tractor is delivered or on another date.
• It is essential that operators read and understand the manuals of the related implements and
accessories.
1.2.2 Safety notes
Always pay attention to the symbols below. When they appear next to text, pay special attention to the
instructions.
DANGER:
This symbol indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING:
This symbol indicates a situation of potential danger that, if not avoided, may result in
death or serious injury.
CAUTION:
This symbol indicates a situation of potential danger that, if not avoided, may result in
minor or moderate injury.
IMPORTANT: This symbol identifies specific instructions or procedures that, if not strictly observed, may
result in damage to or destruction of the machine, the operating process or even objects that are close to
it.
NOTE: This symbol indicates additional information about a matter or procedure that will make the
operation or repair more appropriate or efficient.
1. Safety
14 MF4200
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1.2.3 Note to the operator
It is your responsibility to read and understand the safety section of this Manual before operating the
machine. You must follow the safety instructions that will guide you, step by step, throughout your
working day.
Remember that you play a crucial part in ensuring that operation of the machine is safe. Good safety
practices not only protect you, but also the people around you. Carefully read the safety practices
contained in this Manual and include them in your safety programme.
Remember that this safety section was prepared especially for this machine. Follow all usual and
customary safety precautions and, above all, remember that your safety depends on you. You can prevent
accidents.
1.2.4 Roll-Over Protective Structure (ROPS)
The ROPS is designed to protect the operator in the event that the tractor rolls over. The top of the ROPS
can be folded for transport by truck, or when the tractor is being used in field conditions where height
limits its use. When the ROPS is folded, the safety belt should not be used. Take extra care in these
conditions. The structure does not protect the operator when in the folded position.
The ROPS must always be kept in a vertical position, unless you are operating in the situations described
above.
Always keep the ROPS in a vertical position and latched. In this condition, the safety belt should be used
and latched.
If the ROPS is damaged during operation:
•Do not:
- Weld, drill, fold or detach.
- Use the tractor with the damaged ROPS.
- Attach chains, ropes or cables to the frame to pull anything. Only pull from the tractor draw bar.
• Do:
- Make sure that the structure is properly attached to the tractor.
- Ensure that all components are in order, to provide the desired protection
- Only use original MASSEY FERGUSON parts to ensure the integrity of the structure during its
maintenance.
The following additional safety precautions must be strictly observed:
CAUTION:
•Use a seat belt at all times, except when the top part of the structure is folded. Adjust
the belt comfortably.
• If the tractor rolls over, hold the steering wheel firmly. Do not attempt to jump from
the tractor. However, if the ROPS is folded, leave the tractor immediately.
• Ensure that the safety decals are unobstructed or covered for future reference at all
times.
• A plastic canopy does not protect the operator against falling objects.
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1.2.5 Safe maintenance
• Do not perform any repair or maintenance
service with the engine running or still hot, or
with the tractor in motion.
•Before making adjustments or repairing the
electrical system, disconnect the battery
cables: The negative (-) cable first.
• To prevent fires or explosions, keep open
flames away from the battery or cold start aid
devices. To prevent sparks, which can cause
explosions, use bridge cables in accordance
with the instructions provided in this manual.
• When performing repairs or adjustments, it is
recommended that you consult a MASSEY
FERGUSON dealer so the work may be carried
out by trained personnel. Fig. 1
• The implement and/or tractor must be placed on wooden blocks or suitable stands, never on a hydraulic
jack.
•Periodically check the tightness of all nuts and bolts, especially wheel hub and rim nuts. Tighten to the
recommended torques.
1.2.6 Fuel
Storage, handling and cleaning
The purity and cleanliness of fuel are vital to the
proper operation of the engine and the durability of
the injection system. Therefore, to ensure that
your fuel meets the requirements, follow the
recommendations below:
•Use reservoirs equipped with two taps, one on
each end. Plastic tanks are preferable. In the
case of metallic tanks, use stainless steel tanks
or tanks with an appropriate inside coating—not
zinc—because it contaminates the fuel,
affecting the life of the injection systems and
engine.
• Never use galvanized tubes, registers, tanks or
vessels because the coating reacts with the
diesel, forming residues.
Fig. 2
• The drum or reservoir in use must be protected from the sun, rain and dust. It must also be supported
on stands and in a horizontal position, at a slight angle, so that the discharge side is around 10 cm
higher than the other side. Thus, any water and impurities will be deposited at the bottom, being
discharged by the tap on the opposite end.
•The reservoirs must have a waterproof vent located at the higher end.
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• Ideally, two drums, each with capacity for a
week of fuel, should be used. After filling, the
oil must rest for two to three days for the
impurities settle to the bottom. Thus, while one
rests, the other is being used. If larger tanks
are used, there must be an upper cover (1) for
cleaning, at least 40 mm in diameter.
•The point for filling the tank (2) should be easily
accessible and at least 65 mm in diameter. If
there is a tube, it should end 15 cm from the
bottom and may be equipped with a filter. The
end cap should be the same as that used in
vehicle tanks.
Fig. 3
• A vent with a minimum diameter of 80 mm and fitted with a protective filter (5) should be installed in
the upper part of the tank.
•The vehicle filling outlet (3) must be installed on the higher side of the drum, 80 mm from the bottom.
• Post clearly visible signs with the words:
DANGER:
Flammable - No smoking
IMPORTANT: Follow the maintenance procedures to keep the equipment in good condition.
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1.3 Follow a safety programme
1.3.1 For proper operation
To ensure that the agricultural tractor operates correctly, it must be operated by qualified and authorised
personnel. To qualify, you must understand the instructions provided in this Manual, receive the proper
training and know the rules and safety regulations related to your work. Some traffic regulations determine
that children younger than 16 years, for example, may not operate farm machinery. In other places, the law
states that only those over 18 years of age may operate farm machinery. Tractors are part of this category.
It is your responsibility to know these regulations and to comply with them.
These regulations include, but are not limited to, the following instructions for safe operation:
DANGER:
Use of drugs or alcohol. May affect awareness or coordination. If the operator is taking
prescription or non-prescription medication, he or she should see a doctor to find out if
his/her ability to operate the machine may be adversely affected by such medication.
IMPORTANT:
Operator's Manual for any kit or implement. Find out if there is a manual and carefully read the additional
safety information.
Follow the following instructions:
•Do not allow children or people not qualified for the job to operate the tractor. Keep people away from
the work area.
• Always use the safety belt.
• When possible, avoid operating the tractor near ditches, earthwork or holes. Reduce speed when
turning, when going up or down slopes or hills and on rough, slippery or muddy surfaces.
• Avoid very steep hills.
• Pay close attention to where you are going, especially at the end of rows, on the roads or when
operating close to trees.
• The instructor's seat must be used only for short periods.
• Do not allow children in the instructor's seat.
• Do give rides on the machine or implement, unless there is a proper instructor's seat.
• The implement must only be coupled to the draw bar or recommended hitch points and never above
the centre line of the rear axle.
• Operate the tractor slowly and with caution - without sudden manoeuvres, starts or stops. When the
tractor is stopped, engage the parking brake. Lower the implement and remove the key from the
ignition.
• Do not modify or remove any part of the equipment and do not use attachments that are not suitable
for the tractor.
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1.4 Prepare yourself for safe operation
1.4.1 Know your equipment
Know your tractor, learn how to operate all of the
parts of your machine and the implements and
accessories used with it. Know how to operate all
of the controls, gauges, instruments and
commands. Learn about the nominal load capacity,
the speed range, the braking capacity and the
steering features of your machine, as well as the
turning radius and the operating clearances.
Do not forget that rain, snow, gravel, very soft
soils etc. can alter how the tractor operates.
In poor operating conditions, drive more slowly
and be even more careful. Engage the front-wheel
drive, if fitted.
Fig. 4
Study the Danger, Warning, Caution and Care safety decals located in your tractor, as well as the
information decals.
Read this maintenance guide before you turn on the engine. Read it thoroughly before starting work. If you
do not understand any information contained in this guide, ask someone for an explanation before you start
the work.
This manual covers all the general safety practices for this agricultural machine. It should always be kept
inside the equipment. If you require extra copies, please contact your dealership.
1.4.2 Protect yourself
Use appropriate protective clothing and devices for
your work. Do not take risks. You will need:
•A hardhat
• Protective goggles or mask
• Hearing protection
• Respirator or filtering mask
• Special clothing for very cold days
• Reflective clothing
• Heavy gloves (neoprene for chemicals or
leather for heavy work)
• Boots
Do not wear loose clothing, jewellery or other
items that may get caught on controls or other
parts of the tractor. If you have long hair, tie it
back.
Fig. 5
1.4.3 Use the safety devices and protection available
Keep all guards in place and properly secured. Make sure that all guards and covers are properly installed,
as specified, and in good condition. To help keep you and others safe, your tractor should be equipped
with:
•Safety belt.
• PTO shield.
Depending on the type of operation, your tractor may also need:
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• Rear-view mirror.
•Fire extinguisher.
• Warning triangle, guards, back-up alarm, lighting and additional safety decals
It is very important to know how to use the tractor's safety devices. Make sure that they are in place and in
good condition. Do not remove or unplug any safety device.
1.4.4 Check the equipment
Before you begin the working day, take time to
inspect your tractor and ensure that all systems
are in good operating condition.
•Do not smoke when refilling the tractor. Keep
away from open flame.
• Shut off the engine and wait for it to cool
before refilling the tractor.
• Check for damaged, broken, loose or missing
parts. Always keep the parts in good condition.
Make sure that all guards and covers are in
place.
• Check the safety belt for damage. If the belt is
damaged, it must be replaced.
Fig. 7
• Make sure that the implements and accessories are properly installed and that the rotation of the
tractor PTO and the implement are in agreement.
•Check the tire pressure and condition (absence of cuts and bulges). Replace damaged or worn tires.
Make sure that the parking brake and pedal are functioning properly. Adjust them if necessary.
• Check the oil level and add oil, if necessary.
• Make sure that the PTO shaft safety devices are locked. Perform all servicing procedures described in
the Maintenance section of this Guide.
• Make sure that the PTO shield and shaft guards are in place and functioning properly.
• Check the hydraulic system of the implement and tractor. Repair or replace damaged or missing parts.
CAUTION:
The release of hydraulic fluid or diesel
fuel under pressure can penetrate the
skin and cause serious injuries,
blindness or death. Fluid leaks, under
pressure, may not be visible. Use a
piece of cardboard or wood to find
the leaks. Do not use your hands
directly. Always wear protective
goggles. If the fluid penetrates the
skin, it must be surgically removed
within a few hours by a doctor who is
familiar with this type of procedure
Fig. 8
Before applying pressure to the fuel or hydraulic system, make sure that all connections are tight and that
all tubing, tubes and hoses are not damaged. Relive all pressure before disconnecting the hydraulic or fuel
tubing. Make sure that all the hydraulic tubing is correctly installed and uncrossed.
CAUTION:
The coolant systems accumulate pressure as the engine warms up. Before removing the
radiator cap, shut down the engine and wait for the system to cool.
Check the engine cooling system and add coolant if necessary.
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