MASSEY FERGUSON MF2400 Series User manual

1
Operation and maintenance manual
Valid for the following tractor models:
For tractors with cab or with ROPS fra-
me, model:
CONTENTS
TRACTOR IDENTIFICATION
INTRODUCTION, WARRANTY AND SAFETY
NOTES
INSTRUMENTS AND CONTROLS
OPERATION
ROUTINE MAINTENANCE
SPECIFICATIONS
ALPHABETICAL INDEX
Publication N. 3676 146 M1
Printed 2004
2
3
4
6
7
CHAPTER
5
1
MF2400
MF2430 STD-GE
MF2435 STD-GE
MF2440 STD-GE

2
CALIFORNIA
Proposition 65 - Warning
Diesel engine exhaust and some of
its constituents are known to the Sta-
te of California to cause cancer, birth
defects, and other reproductive harm.
MF2430 STD-GE
MF2435 STD-GE
MF2440 STD-GE
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3
1
Contents Page n.
Chapter 1 Contents ..................................................................................................3
Tractor identification ................................................................................6
Chapter 2 Introduction, warranty and safety notes ................................................. 7
Introduction .............................................................................................8
Warranty, pre-delivery and installation ....................................................8
Warranty procedure ................................................................................. 8
Parts warning ...........................................................................................9
Of you move ............................................................................................ 9
Service after warranty .............................................................................. 9
Safety .......................................................................................................9
Safety alert symbols and terms ............................................................ 10
Safety - Tractor and implement .............................................................10
Safety - Introduction .............................................................................. 10
Safety - A word to the operator .............................................................10
Safety - Danger, Warning and Caution ..................................................11
Safety - Decals .......................................................................................11
Safety - Follow a safety program .......................................................... 11
Safety frame .......................................................................................... 12
Cab safety .............................................................................................. 12
Precautions to operate safely ................................................................ 13
Check the equipment ............................................................................ 14
Clean the tractor ....................................................................................15
Protect the environment ........................................................................ 16
Safety - Tractor maintenance ................................................................16
Safety - Starting .....................................................................................17
Work safely ............................................................................................ 19
Make the right moves ...........................................................................19
Follow safe operating practices ............................................................ 19
Watch out for others ............................................................................. 20
Ris of overturning .................................................................................. 21
To avoid side overturns .........................................................................21
To avoid nack overturns ........................................................................ 23
General operation hazards..................................................................... 25
Implements and attachments ............................................................... 26
Road transport .......................................................................................27
Road regulations .................................................................................... 27
Safety - After operation ......................................................................... 28
Additional noted .................................................................................... 29
Risks deriving from exposure to noise .................................................. 31
Position of safety decals ....................................................................... 32
Chapter 3 Instruments and controls ...................................................................... 35
Controls .................................................................................................36
Instrument panel ................................................................................... 38
Control panel on dashboard .................................................................. 44
Steering wheel adjustment ................................................................... 45
Seat ........................................................................................................ 46
Cab ......................................................................................................... 47
Heating...................................................................................................48
Air conditioning......................................................................................49
Miscellaneous ........................................................................................50
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Contents Page n.
Chapter 4 Operation ............................................................................................... 51
Starting and stopping the engine .......................................................... 52
Starting the tractor ................................................................................. 53
Clutch .....................................................................................................54
Standard gearbox .................................................................................. 54
Speedfive ............................................................................................... 55
Speedshift gearbox ............................................................................... 57
Speedfive - Speedshift: Ground speed tables ......................................58
Powershuttle gearbox ........................................................................... 60
Powershuttle: Ground speed tables .....................................................62
Powershuttle: Operation ....................................................................... 64
Power take-off ....................................................................................... 71
Brakes ....................................................................................................74
Differential lock ......................................................................................76
Four-wheel drive .................................................................................... 76
Four-wheel drive front axle - Adjustment
of the steering angle .............................................................................77
Track adjustment ................................................................................... 78
Wheels and tyres ...................................................................................80
Ballast ....................................................................................................81
Auxiliary control valves .......................................................................... 84
Three-point linkage ................................................................................ 85
Mechanically controlled power lift ........................................................ 87
Electronically controlled power lift ........................................................ 89
Towing attachments .............................................................................. 95
ROPS frame ........................................................................................... 97
Tractor transport .................................................................................... 98
Chapter 5 Routine maintenance ............................................................................99
Routine maintenance table ................................................................. 100
Lubrication and maintenance ..............................................................102
Running in ............................................................................................ 102
Oil and fuel fill in .................................................................................. 104
Access for inspection and maintenance ............................................. 105
Maintenance at request ...................................................................... 106
Routine maintenance, 100 hours ........................................................ 120
Routine maintenance, 250 hours ........................................................ 122
Routine maintenance, 500 hours ........................................................ 124
Routine maintenance, 1000 hours ...................................................... 127
General maintenance...........................................................................133
Bleeding air from the fuel system ....................................................... 133
Bleeding air from the brake system .................................................... 134
Air conditioning system ....................................................................... 136
Cab air filter .......................................................................................... 138
Cab - Maintenance ............................................................................... 139
Electrical system - Battery ................................................................... 141
Headlights ............................................................................................ 143
Changing lamps ...................................................................................143
Fuses ...................................................................................................146
Trailer power socket ............................................................................148
Preparing for long idle periods ............................................................149
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Contents Page n.
Chapter 6 Tractor specifications ..........................................................................151
Weights and dimensions ..................................................................... 152
Engine ..................................................................................................154
Transmission .......................................................................................155
Power take-off .....................................................................................156
Brakes ..................................................................................................156
Track adjustment .................................................................................156
Steering components ..........................................................................156
4WD front axle ..................................................................................... 157
Hydraulic system ................................................................................. 157
Electronic power lift ............................................................................157
Mechanical power lift .......................................................................... 157
Three-point linkage .............................................................................. 158
Auxiliary control valves ........................................................................158
Towing attachments ............................................................................158
Cab .......................................................................................................158
Seat ......................................................................................................159
Bonnet .................................................................................................159
Electrical system ................................................................................. 159
Optional extras .................................................................................... 159
Tyres ....................................................................................................160
Noise level ........................................................................................... 161
GE tractor .............................................................................................162
Track adjustment - GE tractor .............................................................163
EC Declaration of Conformity .............................................................. 164
Installation of implements ...................................................................167
Hitching points for implements...........................................................168
Lubricant and fuel chart ....................................................................... 169
Chapter 7 Alphabetical index ...............................................................................170
1
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6
Tractor identification
Fig.1-3 -Front axle type and serial number (on axle
housing).
Fig.1-4 - Cab type and serial number (on rear cab pillar).
Fig.1-1 - Engine serial number.
Fig.1-2 -Type of tractor and chassis serial number (on
lower dashboard panel).
Tractor identification
The tractor is identified by a serial number stamped on
the rear part of the transmission housing and on the
bonnet. Each engine has a serial number of its own,
stamped on the engine block.
Always state the chassis and engine serial numbers to
ensure prompt and efficient service when ordering
spare parts or when asking for technical explanations
or other information.
Chassis serial number, Fig.1-2 and Fig.1-3 ....................
Engine serial number, Fig.1-1 .........................................
Cab serial number, Fig.1-4 ..............................................
Type of tractor .................................................................
Owner / Operator ............................................................
Address of Dealer ............................................................
.........................................................................................
Delivery date ....................................................................
Warranty expiry date .......................................................
NOTE: Look after this Operation and Maintenance
Manual carefully and consult it whenever in doubt.
This publication has been written in compliance with International Standard ISO
3600 ‘Guide for: information, contents and presentation of operation and
maintenance manuals supplied with tractors and machinery for agricultural and
forestal use’.
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7
2
Introduction, warranty and safety notes
Chapter 2
Introduction, warranty and safety notes
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8
Introduction and warranty
Compliance with, and strict adherence to, the conditions
of operation, service and repair as specified by the
manufacturer also constitute essential elements for the
intended use.
These tractors should be operated, serviced and repaired
only by persons familiar with all their particular
characteristics and who are acquainted with the relevant
safety rules (accident prevention).
Customers are strongly advised to use an official
authorized Dealer in connection with any service problems
and adjustments that may occur.
WARRANTY, PRE-DELIVERY and
INSTALLATION
The Company, when selling new goods to their Dealers,
gives a warranty which, subject to certain conditions,
guarantees that the goods are free from defects in
material and workmanship. Since this book is published
for worldwide circulation, it is impossible to detail the
exact terms and conditions of warranty that apply to a
retail customer in any particular country. Purchasers of
new equipment should request full details from their
supplying Dealer.
In accordance with the Company policy of continuous
improvement to its machines, alterations in the
specifications of machines may be made at any time
without notice. The Company accepts no responsibility
for discrepancies which may occur between the
specifications of its machines and the descriptions thereof
contained in its publications.
A Dealer is required to carry out certain activities when
supplying a new tractor. These consist of a full pre-delivery
inspection to ensure that the tractor supplied is ready for
immediate use, and full instruction in the basic principles
of operation and maintenance of the tractor. These
instructions will cover instruments and controls, routine
maintenance and safety precautions. All persons who will
be concerned with the operation and maintenance of the
machine should be present for these instructions.
NOTE: The tractor manufacturer will not accept
responsibility for any claim resulting from the fitment of
non-approved parts or attachments, or unauthorized
modification or alteration.
INTRODUCTION
NOTE: This book is published for worldwide distribution,
and the availability of equipment shown either as basic or
accessory may vary according to the territory in which the
tractor is to be operated. Full details of equipment available
in your area can be obtained from your Dealer.
The purpose of this book is to enable the owner and driver
to operate the tractor in a safe manner. Providing that the
instructions are followed carefully, the tractor will give
years of service in our tradition.
The installation of the product by the Dealer gives the
opportunity to ensure that these operating and
maintenance instructions are understood. Always consult
your Dealer if you do not understand any part of this book.
It is important that these instructions are understood and
observed. Daily maintenance should become a routine,
and a record of hours in service should be kept.
When new parts are required it is important that only ge-
nuine service parts are used. Our authorized Dealers
supply genuine parts and can give advice regarding their
fitment and use. Extensive damage may occur as a result
of the fitment of parts of inferior quality. Customers are
advised to buy their service parts only from an authorized
Dealer.
Owing to wide variations in operating conditions, it is
impossible for the Company to make comprehensive or
definitive statements in its publications regarding perfor-
mance or methods of use of its machines, or to accept
liability for any loss or damage which may result from
these statements, or from any errors or omissions. If the
tractor is to be used for abnormal conditions which may
be detrimental (e.g. deep water or paddy fields) consult
your Dealer for special instructions, or the warranty may
be invalidated.
These tractors are designed solely for use in customary
agricultural operations (intended use).
Use in any other way is considered as contrary to the
intended use. The tractor manufacturer accepts no liability
for any damage or injury resulting from misuse and these
risks must be borne solely by the user.
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9
2
Introduction and warranty
SERVICE AFTER WARRANTY
During the warranty period, you should have all your
repairs and maintenance performed by your Dealer. This
ensures that a detailed check is kept on the progress and
performance of your new tractor.
In order to obtain the best results from your tractor, it is
important that regular maintenance and service checks
continue after the warranty period has expired. Make use
of your local Dealer for all major tractor services; a trained
engineer will spot any problems between one service and
the next.
The mechanics are regularly trained and updated on the
product, servicing techniques and the use of modern
service tools and diagnostic equipment. They receive
regular Service Bulletins, have all Workshop Manuals and
other such technical information to ensure that the repair
or service is to the standard required.
SAFETY
The safety of the operator is one of the main concerns
in designing and developing a new tractor. Designers
build in as many safety features as possible. However,
every year many accidents occur which could have been
avoided by a few seconds thought and a more careful
approach to handling farm machinery and implements.
Read and implement the safety instructions detailed in
the next section of this book.
WARNING: In some of the illustrations used in
this Operator Instruction Book, panels or guards
may have been removed for clarity. Never opera-
te the tractor whitout these components in
position. If the removal of panels or guards is
necessary to make a repair, they MUST be
replaced before operation.
WARRANTY PROCEDURE
Correct installation, coupled with regular maintenance,
will do much to prevent breakdowns. If, however,
operating trouble is experienced during the warranty
period, the following procedure must be adopted:-
Immediately notify the Dealer from whom you purchased
the tractor, quoting the Model and Serial Number. It is
most important that there should be no delay, and you
should realise that, even where the original failure is
covered by warranty, if the failure is not repaired
immediately, warranty cover may not apply.
Provide your Dealer with as much background information
as you can. It will help him to know how many hours
service has been achieved, the type of work on which
you are engaged and the symptoms of the trouble.
It should be noted that normal maintenance services such
as tuning, brake/clutch adjustments, and the supply of
materials used to service the tractor (oil, filters, fuel and
antifreeze) are not covered by terms of the warranty.
PARTS WARNING
The fitment of non genuine parts may result in a part of
substandard quality being used. The tractor manufacturer
will not take the responsibility for any loss, damage or
liability resulting from the fitment of such parts, and, if
fitted during the normal warranty period the
manufacturer's guarantee may be invalidated.
IF YOU MOVE
Only the official Dealer from whom you purchased the
tractor is responsible for the protection afforded by your
warranty and, where possible, you should always take
the tractor to him for repair. If, however, you move to
another area or if your tractor should be working
temporarily at some distance from the Dealer from whom
it was purchased, you are recommended to obtain from
the original Dealer the name and address of the Dealer
nearest to your new location and to ask for arrangements
to be made for outstanding service warranty
commitments to be transferred to the latter. If you have
left the area in which the original Dealer operates and
have not made arrangements with your new Dealer, the
latter will readily provide assistance in an emergency but
you will be charged at normal rates for any work
undertaken unless:
a. You make it clear that the warranty has not expired,
and
b. You give the repairing Dealer the opportunity to make
suitable arrangements with the retailing Dealer.
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10
Safety notes
SAFETY ALERT SYMBOLS AND TERMS
This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The safety alert symbol identifies important safety messages on machines, safety signs, in manuals or elsewhere.
When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety
message.
Why is SAFETY important to you?
ACCIDENTS DISABLE and KILL 
ACCIDENTS are COSTLY 
ACCIDENTS can be AVOIDED 
SAFETY - TRACTOR and IMPLEMENT
•The tractor is a source of power - Mechanical and hydraulic.
•On its own, the tractor is of little practical value. Only when used in conjunction with an implement or other
attachment does it become a working unit.
•This instruction book is compiled to cover those safe working practices that are associated with the base
tractor operation.
•It does not cover all operation and safety instructions relevant to all known implements and attachments that
may be fitted at the time of tractor delivery or at some future date.
•It is essential that operators use and understand the relevant instruction manual of such implements and
attachments.
SAFETY - INTRODUCTION
This safety section of your Operator Instruction Book is
intended to point out some of the basic safety situations
which may be encountered during the normal operation
and maintenance of your PLATFORM or CAB tractor, and
to suggest possible ways of dealing with these situations.
This section is NONO
NONO
NOTT
TT
T a replacement for other safety
practices featured in other sections of this book.
Additional precautions may be necessary depending on
attachments used and conditions at the work site or in
the service area. The tractor manufacturer has no direct
control over tractor application, operation, inspection,
lubrication or maintenance. Therefore is is YOUR respon-
sibility to use good safety practices in these areas.
SAFETY - A WORD TO THE OPERATOR
It is YY
YY
YOUROUR
OUROUR
OUR responsibility to read and understand the safety
section in this manual before operating your tractor. You
must follow these safety instructions that take you step
by step through your working day.
In reading this section, you will note that illustrations have
been used to highlight certain situations. Each illustration
is numbered and the same number appears in the text in
parenthesis. This number is placed at the end of the
written text that refers to the illustration and is made up
of two digits, separated by a hyphen: the first digit
designates the chapter, the second one the figure number
in that chapter (e.g.: Fig. 2-34 = Figure 34 of chapter 2).
Remember that YY
YY
YOUOU
OUOU
OU are the key to safety. Good safety
practices not only protect you, but also the people around
you. Study the features in this manual and make them a
working part of your safety program.
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11
2
Safety notes
SAFETY - FOLLOW A SAFETY
PROGRAM
For safe operation
For safe operation of an agricultural tractor, you must be
a qualified and authorized operator. To be qualified you
must understand the written instructions supplied in this
Operator Instruction Book, have training, and know the
safety rules and regulations for the job.
Some regulations specify, for example, that no one under
the age of 18 years (according to European Rules) may
operate power machinery. This includes tractors. It is your
responsibility to know what these regulations are, and
obey them, in the operating area or situation.
These will include, but are not limited to, the following
instructions for safe tractor operations.
WARNING: An operator should not use alcohol
or drugs which can change his/her alertness or
co-ordination. An operator on prescription or
'over the counter' drugs needs medical advice
on whether or not he or she can properly
operate machines.
Observe the following precautions
•NEVER allow children or unqualified persons to ope-
rate your tractor. Keep others away from your area of
work.
•Securely fasten your seat belt when the tractor has a
safety frame in the upright position or is fitted with a
cab.
•Where possible, avoid operating the tractor near
ditches, embankments and holes. Reduce speed
when turning, crossing slopes, and on rough, slippery,
or muddy surfaces.
•Stay off slopes too steep for safe operation.
•Watch where you are going, especially at row ends,
on roads, and around trees.
•DO NOT permit others to ride on the tractor or the
implement unless an approved passenger seat is
fitted.
•Hitch only to the drawbar and recommended hitch
points, and never above the centre line of the rear
axle.
•Operate the tractor smoothly - no jerky turns, starts
or stops. When the tractor is stopped, apply the
parking brake securely.
•Never modify or remove any part of the equipment
and never use attachments unless they are properly
matched to your tractor.
SAFETY - DANGER, WARNING and
CAUTION
Whenever you see the words and symbols shown below,
used in this book and on decals, you MUST take note of
their instructions as they relate to personal safety.
DANGER: The symbol and the word DANGER in-
dicate an imminently hazardous situation
which, if not avoided, will result in DEATH OR
VERY SERIOUS INJURY.
WARNING: The symbol and the word WARNING
indicate a potentially hazardous situation. If the
instructions or procedures are not correctly
followed it could result in DEATH OR SERIOUS
INJURY.
CAUTION: This symbol and the word CAUTION
indicate a potentially hazardous situation
which, if not avoided, may result in MINOR
INJURY'.
IMPORTANT: The word IMPORTANT is used to identify
special instructions or procedures which, if not strictly
observed, could result in damage to, or destruction of the
machine, process or its surroundings.
NOTE: The word NOTE is used to indicate points of
particular interest for more efficient and convenient repair
or operation.
SAFETY - DECALS
WARNING: DO NOT remove or obscure Danger,
Warning, Caution or Instruction decals.
Replace any Danger, Warning, Caution or Instruction
Decals that are not readable or are missing. Replacement
decals are available from your Dealer in the event of loss
or damage. The actual location of these Safety Decals is
illustrated at the end of this section.
If a used tractor has been purchased, refer to the
illustrations at the end of this section to ensure that all
the safety warning decals are in the correct position and
are readable.
Keep in mind that this safety section is written only for
this type of machine. Practice all other usual and
customary safe working precautions, and above all -
REMEMBER - SAFETY IS YOUR RESPONSIBILITY. YOU
CAN PREVENT SERIOUS INJURY OR DEATH.

12
Fig.2-1
Fig.2-2
Safety notes
SAFETY FRAME
A Safety Structure and seat belt is fitted as standard
equipment to the platform tractor at the time of factory
assembly. If the safety frame was deleted by the original
purchaser or has been removed, it is recommended that
you equip your tractor with a Safety Structure and a seat
belt. Safety frames are effective in reducing injuries during
overturn accidents. A tractor overturning without safety
frame can result in serious injury or death (Fig. 2-1).
Depending on laws in force in the various markets, a seat
belt may be installed. Always raise the safety frame before
fastening the seat belt.
If a fold-down safety frame is installed, DO NOT wear a
seat belt when the safety frame is in the folded down
position. NEVER keep the safety frame in the folded down
position when working with the tractor.
Operation
•Before using the tractor ensure that the safety frame
frame is not damaged, that it is securely fastened to
the tractor, and, if a hinged section is fitted, that it is in
the raised position and secured.
•If the safety frame has been removed from the tractor,
or folded down for a specific operation, it must be
refitted or erected immediately using the proper
hardware and applying the recommended torque value.
•DO NOT ATTACH chains, ropes or cables to the safety
frame for pulling purposes; this will cause the tractor
to tip backwards. Always pull from the tractor drawbar.
•If a seat belt is installed, always wear your seat belt -
adjusted snugly except when operating with a folded
down safety frame or if the safety frame has been
removed (Fig. 2-2).
•Check che seat belt for damage. A damaged seat belt
must be replaced (Fig. 6).
Damage to the safety frame
If the tractor has rolled over or the safety frame has been
damaged (such as striking an overhead object during
transport), the safety frame must be replaced to provide
the original degree of protection.
After an accident, check for damage to the safety frame,
operator's seat, seat belt and seat belt mountings. Before
you operate the tractor, replace all damaged parts.
DO NOT WELD, DRILL, BEND OR STRAIGHTEN THEDO NOT WELD, DRILL, BEND OR STRAIGHTEN THE
DO NOT WELD, DRILL, BEND OR STRAIGHTEN THEDO NOT WELD, DRILL, BEND OR STRAIGHTEN THE
DO NOT WELD, DRILL, BEND OR STRAIGHTEN THE
SAFETY FRAMESAFETY FRAME
SAFETY FRAMESAFETY FRAME
SAFETY FRAME. To do so reduces the protection it
offers.
SAFETY - CAB
The cab has been designed for fitment to this series of
tractors and meets all the legal requirements of cab safety
and noise levels.
The cab conforms to the various international safety
standards. The cab must NEVER be drilled, or modified
to install accessories or implements. Welding
components to the cab or repairing damaged components
is NOT PERMITTED. Never attach chains or ropes to the
main frame of the cab for pulling purposes.

13
2
Fig.2-3
Fig.2-4
Safety notes
Fig.2-5
SAFETY - PREPARE FOR SAFE
OPERATION
Protect yourself
Wear all the protective clothing and personal safety
devices issued to you or called for by job conditions. Don't
take chances (Fig. 2-3).
You may need:
•A hard hat.
•Safety glasses, goggles or face shield.
•Hearing protection.
•Respirator or filter mask.
•Inclement weather clothing.
•Reflective clothing.
•Heavy gloves (neoprene for chemicals, leather for
rough work).
• Safety shoes.
DO NODO NO
DO NODO NO
DO NOTT
TT
T wear loose clothing, jewellery or other items
and tie up long hair which could catch on controls or other
parts of the tractor.
Learn where fire extinguishers and first-aid or emergency
equipment is kept and where to get help in a hurry. Make
sure you know how to use this equipment (Fig. 2-5).
Know your equipment
Know your tractor. Know how to operate all equipment
on your machine and the implements and attachments
used with it. Know the purpose of all the controls, gauges
and dials. Know the rated load capacity, speed range,
braking and steering characteristics, turning radius, and
operating clearances.
Keep in mind that rain, snow, ice, loose gravel, soft ground,
etc. can change the way your tractor operates.. Under
poor conditions, slow down and be extra careful, engage
four-wheel drive, if fitted.
Study the DD
DD
DANGER, WANGER, W
ANGER, WANGER, W
ANGER, WARNINGARNING
ARNINGARNING
ARNING or CACA
CACA
CAUTIONUTION
UTIONUTION
UTION safety signs
on your tractor and the information signs also.
READ THIS OPERATOR INSTRUCTION BOOK BEFORE
STARTING THE ENGINE.
STUDY IT BEFORE YOU START WORK (Fig. 2-4).
IF THERE IS SOMETHING IN THE MANUAL YOU DON'T
UNDERSTAND, ASK SOMEONE (such as your equipment
Dealer) TO EXPLAIN IT TO YOU.
IMPORTANT: This manual covers general safe practices
for agricultural tractors. It must always be kept with the
tractor. For further copies contact your Dealer.

14
Fig.2-7
Safety notes
Fig.2-6
Use all available protective devices
Keep all protective devices in place and securely fastened.
Make certain all guards, shields and safety signs are
properly installed, as specified, and are in good condition.
To help keep you and others around you safe, yourTo help keep you and others around you safe, your
To help keep you and others around you safe, yourTo help keep you and others around you safe, your
To help keep you and others around you safe, your
tractor should be equipped with:tractor should be equipped with:
tractor should be equipped with:tractor should be equipped with:
tractor should be equipped with:
•Safety belt. It must always be mounted in
protection posizion (Fig. 2-6). A seat belt is
recommended according to law requirements on
the respective market.
•Tractor PTO shield.
Your tractor may also need:
•Rear view mirrors.
•Fire extinguisher.
•Safety frame with FOPS (Falling Object Protective
Structure), protective enclosure or sun screens.
Remember FOPS are protection from light falling
objects and are not intended as protection from large
falling objects such as large round bales or fence rails.
For front loader operation see the corresponding
Manual.
•SMVSMV
SMVSMV
SMV (Slow Moving Vehicle) emblem. Additional
guards, lights or decals and and additional alarm
(Fig. 2-38 and 2-39).
Know which devices are required for safe operation of
your tractor. Use them. Make sure they are in place and
in good condition. NEVER remove or disconnect any
safety device.
Check the equipment
Before you begin your working day, take time to check
your tractor and ensure that all systems are in good
operational condition.
•DO NOT smoke while refuelling the tractor. Keep any
type of open flame away (Fig. 2-7).
•Check for loose, broken, missing, or damaged parts.
Have everything put into good repair. Make certain all
safety devices are in place.
•Check safety frame and seat belt for damage. A
damaged safety frame or seat belt MUST be replaced.
•Ensure that implements and attachments are properly
installed and that the tractor and implement PTO
RPM ratings match.
•Check the tires for cuts, bulges and correct pressure.
Replace worn or damaged tyres. Check foot and
parking brakes for proper operation. Adjust if
necessary.

15
2
•Stop the engine and wait for it to cool before refuelling.
•Check the engine oil level and add oil if required.
•Perform all maintenance procedures outlined in the
maintenance and adjustment section of this manual.
•Check that the PTO drive locking devices are latched.
•Check that the tractor PTO shield and driveline guards
are in place and operating properly.
•Check the tractor and implement hydraulic system.
Have any leaks or damaged parts repaired or renewed.
WARNING: Diesel fuel or hydraulic fluid
under pressure can penetrate the skin or
eyes and cause serious personal injury,
blindness or death. Fluid leaks, under
pressure, may not be visible. Use a piece of
cardboard or wood to find leaks. Never use
your bare hand. Wear safety goggles for eye
protection. If any fluid is injected into the
skin, it MUST be surgically removed within a
few hours by a doctor familiar with this type
of injury (Fig. 2-8).
Before applying pressure to the fuel or hydraulic system,
be sure all connections are tight and that lines, pipes,
and hoses are not damaged. Before disconnecting fuel
or hydraulic lines, be sure to relieve all pressure.
Make sure that all hydraulic lines are correctly installed
and not tangled.
WARNING: Liquid cooling systems build up
pressure as the engine gets hot. Before removing
the radiator cap, stop the engine and let the
system cool.
•Check the engine cooling system and add coolant as
required.
Fig.2-8
Safety notes
Clean the tractor
•Keep work surfaces and engine compartments clean.
•Before cleaning the machine, always lower
implements to the ground, place transmission in
neutral, engage the parking brake, shut off the engine
and remove the key.
•Clean steps, pedals and floor. Remove grease or oil.
Brush away dust or mud. In winter, scrape away
snow and ice. Remember - slippery surfaces are
dangerous.
•When plastic parts need to be cleaned (such as con-
sole, instrument panel, monitors, indicators a.s.o.),
do not use petrol, paraffin, diluents etc.
They could cause discoloration, cracking or warping
of the cleaned parts..
These parts should ONLY be cleaned with water,
neutral soap and a soft cloth.
•Remove and store implements, keys, hitches etc. in
their proper places.

16
Fig.2-9
Safety notes
Protect the environment
•It is illegal to pollute drains, water courses or soil. Use
authorized waste disposal facilities, including civic
amenity sites and garages providing facilities for
disposal of used oil. If in doubt, contact your local
authority for advice.
•To get to know the correct methods to dispose of
oils, filters, tyres etc. contact your Dealer or the local
agency for waste recycling.
•Only for North America:
The safety sheets of each material give information
on chemicals contained in a product, procedures to
use it safely, first-aid and procedure to be followed in
cas of leakage or spills. In all North America such
safety sheets are available at the Dealer's.
Before any maintenance on the machine, refer to the
above mentioned safety sheets for fluids, oils etc.
used in this machine. The sheets inform about risks
and safe maintenance procedures. We strongly
recommend to follow these indications during any
maintenance operations.
•Disposal of the tractor: The tractor is made up of
parts subject to rules and laws for their disposal.
When the tractor is not used any more, it must be
disposed of through proper agencies according to
such rules. Do not pollute the environment with the
tractor or its parts.
SAFETY - SERVICING THE
TRACTOR
•DO NOT service the tractor while the engine is running
or hot, or if the tractor is in motion (Fig. 13).
•Before making adjustments to, or servicing the
electrical system, disconnect the battery cables, ne-
gative (-) cable first.
•To prevent fires or explosions keep open flames
away from the battery or cold weather starting aids.
To prevent sparks which could cause explosions use
jump cables according to instructions.
•When making repairs or adjustments it is
recommended that you consult your Dealer, and have
the work carried out by trained personnel.
•The implement and/or tractor must be supported on
suitable wooden blocks or stands, NOT a hydraulic
jack.
•Check all nuts and bolts periodically for tightness,
especially wheel hub and rim nuts. Tighten to the
prescribed torque values.
•Check the power steering reservoir regularly and
top-up as necessary with an approved oil.
•Check the brakes regularly, top up the reservoir and/
or adjust where necessary. Make sure that the brakes
are evenly adjusted, especially when using a trailer.

17
2
SAFETY - STARTING
Warn bystanders before starting.
Before starting, walk all around the tractor and any
attached equipment. Make sure that no one is under it,
on it, or close to it. Let other workers and bystanders
know you are starting up and don't start until everyone is
clear of the tractor, implements and towed equipment.
Ensure that all bystanders, particularly childrenparticularly children
particularly childrenparticularly children
particularly children, are in a
safe position befor starting the engine
Mount and dismount properly
Always use 'three point contact' with the machine, and
face the machine when you mount it. Three point contact
means both hands and one foot or one hand and both
feet are in contact with the machine at all times during
mounting and dismounting.
Clean the soles of your shoes and wipe your hands before
climbing on. Use handrails, grab handles, ladders or steps
(as provided) when mounting or dismounting.
NEVER use control levers as a hand hold and NEVER step
on foot controls when mounting or dismounting.
NEVER attempt to mount or dismount from a moving
tractor. NEVER jump off a tractor in any circumstances,
Start safely.
WARNING: Before starting the engine make
sure there is plenty of ventilation. Never
operate the engine in a closed building.
The exhaust fumes may cause asphyxiation
(Fig. 2-10).
Always start the engine from the operator's seat with all
the transmission levers and the PTO lever in neutral.
Make sure that the tractor dual brake pedals are locked
together at all times unless you are making turns in the
field which require independent use of the brakes. Make
sure the brakes are properly adjusted so that both brakes
engage at the same time.
Adjust the seat, fasten the seat belt (where applicable as
outlined in this manual), apply the parking brake and put
all controls in neutral before starting up.
Safety notes
Fig.2-10
Fig.2-11
DANGER: Start the engine, with the starter
key, from the operator's seat only. Never
attempt to start the engine by shorting across
the starter terminals. The machine will start
in gear if the neutral start circuit is bypassed.
This could cause serior injury or death to
anyone near the tractor (Fig. 2-11).

18
Follow recommended starting procedures
Follow the starting procedures recommended in the
Operation section of this Operator Instruction Book. This
includes normal starting, cold starting, and the use of
starting fluids.
Test the controls.
After starting, re-check all gauges and lights. Make sure
everything is functioning correctly. If the tractor does not
respond correctly when each control is operated, DO NOT
use the machine until the fault is rectified.
Ensure that the starter solenoid cover is always in position.
Starting fluid
WARNING: It is very important that you read the
label on the can before using starting fluid. DO
NOT use aerosol cans of starting aid on tractors
with the thermostart connected to the electrical
system. Ether combined with thermostart can
cause an explosion with damage to engine, per-
sonal injury or both.
Handle starting fluid correctly. Starting fluid must only be
used when an ether-start aid is fitted as original equipment
by the manufacturer or when installed by a Dealer as an
accessory. In case of tractors being fitted with glow plugs
or thermostart, these must be removed prior to the
installation (Fig. 2-12).
If aerosol cans of starting fluid are to be used the
thermostart must be disconnected. Remove the wire from
the thermostart unit which will be found on the induction
manifold. Tape the end of the wire to prevent an electrical
short circuit.
Before starting the tractor, ensure that no persons or
hindrances are present in its range (Fig. 2-13).
Fig.2-12
Fig.2-13
Safety notes

19
2
Do not start the tractor without ensuring a perfect
command of speed and steering controls (Fig.2-14).
•Before starting, inspect the work area to establish
the best and safest procedure. Plan your work so
that you drive as straight as possible forward.
Beware of trenches, pits, ditches, slopes, trunks or
stumps, ponds etc. Watch for any possibly
dangerous condition. If you are using a front loader
or foldable implements or implements with high
components, watch out for obstacle in the tractor's
way.
WARNING: Accidental contact with high-voltage
lines causes death. In case of contact with high-
voltage conductors DO NOT leave the tractor, but
move the tractor and/or the loader in such a way
as to eliminate the contact and reach a safe
distance (Fig.2-15).
SAFETY - WORK SAFELY
WARNING: An unbalanced tractor could overturn
and cause injury or death. Make sure front frame
counterweights, wheel weights and wheel ballast
are used as recommended by the manufacturer.
NEVER add extra counterweights to compensate
for an overload, better to reduce the load.
WARNING: Keep all parts of your body inside the
operator's compartment while operating the
tractor.
Make the right moves
Make sure your tractor is ready for the job it must do.
Know the rated load capacities of your tractor and never
exceed them. Be certain that any equipment or
implements you intend to use DO NOT exceed the load
rating of your tractor. Be sure the tractor and implement
PTO rev/min match.
Keep in mind that tractors normally operate on uneven,
unpaved, and often bumpy or sloping surfaces. Operating
conditions can reduce the amount of weight you should
carry or pull.
Follow safe operating practices
•Operate the controls smoothly - don't jerk the steering
wheel or other controls.
•DO NOT get on or off a moving tractor. Keep a firm
grip on the steering wheel at all times, with the
thumbs clear of the spokes when driving the tractor.
•Make sure you have adequate clearance in all
directions for tractor, cab, rollbar and implement.
•NEVER play games with a tractor or equipment.
•NEVER attempt to work the controls except from the
operator's seat.
•Before getting off the tractor, always disengage the
PTO, lower all attachments and implements to the
ground, place the tractor in neutral, engage parking
brake, shut off the engine and remove the key.
DO NOT touch, lean on, or reach through any implement
mechanism or permit others to do so.
Stay alert. Should something break, come loose, or fail to
operate in your equipment, stop work, shut off the engine,
inspect the machine and have repairs or adjustments
made before resuming operation.
Fig.2-14
Safety notes
CRACK
BUZZ
POP
VZZZ
Fig.2-15

20
Watch out for others
•Be aware of what is going on. Never allow an untrained
or unqualified person to operate your tractor. They
could injure themselves or someone else.
WARNING: Your tractor is a one-person machine.
DO NOT permit others to ride on the tractor or
the implement (Fig. 2-16). In some countries a
passenger seat must be fitted to carry passengers.
Never allow anyone to ride on the implements
or other equipment including trailers, except on
certain harvesting equipment, specifically
designed for riders during the actual harvest
operation only (not during transport). Such
equipment must have provision for a safe riding
area. NEVER allow children on a tractor.
WARNING: Be certain you can control both speed
and direction before moving. Move slowly until
you are sure that everything is operating properly.
After starting, recheck the steering, right and left.
Be certain you have full steering and brake
control. If differential is locked, DO NOT opera-
te at high speed or turn the tractor until the
differential lock is disengaged.
WARNING: NEVER lift a load over anyone (Fig.
.2-17).
•Keep others away from your operation. Never allow
anyone to stand or pass under a raised implement (Fig.
2-17).
•DO NOT lift objects that cannot be contained safely in
the bucket, get the appropriate attachment. Never
allow anyone to stand on the safety frame or fenders.
•When using a loader, avoid sudden stops, starts,
turns, or change of direction. Keep loads as near to
the ground as possible.
•Never stand (or allow anyone else to stand) in front of,
under, or behind loaded or loading equipment. Never
drive a tractor up to someone standing in front of a
fixed object.
•Keep others away from articulation joints, hitches,
drawbar, lift arms, PTO drives, cylinders, belts, pulleys,
and other moving parts. Keep all shields and guards in
place.
WARNING: NEVER stand or allow other persons
to stand between the tractor and the implements.
This is only allowed if the engine is off, the
parking brake engaged, the transmission in
neutral and all the implements and equipments
lowered to the ground.
Safety notes
Fig.2-16
Fig.2-17