MasterChef H405 Quick guide

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
WARNING
Follow all leak check procedures carefully
prior to operation of barbecue, even if
grill was dealer assembled. Do not try to
light this barbecue without reading the
Lighting Instructions section of this manual.
THIS BARBECUE IS FOR
OUTDOOR USE ONLY
WARNING
1. Do not store or use gasoline or other
flammable vapours and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
DANGER
If you smell Gas
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.
H405 Propane Barbecue
SAFE USE, CARE AND ASSEMBLY MANUAL
SERIAL#:
ONE YEAR LIMITED WARRANTY
85-1631
G43702
Read and save this manual for future reference.
If pre-assembled, leave this manual
with unit for consumer’s future reference.
For product inquires, parts, and warranty and
troubleshooting support, please call 1-877-707-5463.

WARRANTY ONE Year Limited Warranty
This Masterchef®Barbecue carries a 1 year limited warranty against defects in
manufacturing workmanship. This Limited Warranty is nontransferable and
becomes void if used for commercial or rental purposes. This warranty applies
only when grill is used in Canada. The bill of sale or a copy will be required
together with the serial number and model number when making any warranty
claims from Trileaf Distribution.
Trileaf Distribution reserves the right to have its representatives inspect any prod-
uct or part prior to honoring any warranty claim. Trileaf Distribution shall not be
liable for any transportation charges, shipping & handling charges or labor cost.
This warranty is for replacement of defective parts only. The Manufacturer will
not be responsible for incidental or consequential damages or any labor cost.
Inability to provide proof of purchase, or if warranty coverage has expired, any
request for parts will be subject to parts, shipping and handling fees.
This limited warranty does not cover damage due to chipping and scratching of
porcelain or painted surfaces including Cooking grates, nor does it cover corro-
sion or discoloration due to misuse, lack of maintenance, grease fires, hostile envi-
ronments, accidents, alterations, abuse or neglect, improper installation and
failure to read and/or abide by any product warnings. This limited warranty does
not cover any damage sustained during removal or storage of this BBQ. Part fail-
ure due to lack of cleaning and maintenance, or use of improper cleaning products
such as Oven Cleaner will not be covered under this manufacturers warranty. This
limited warranty does not cover any scratches or dents, corrosion or discoloring
caused by heat, abrasive or chemical cleaners. Parts installed from other manufac-
tures will nullify this warranty.
ONE Year Limited Warranty
For one year from the date of original retail purchase Trileaf Distributions will
replace any grill part that fails or is found to be defective to the degree of nonper-
formance under normal household use, during the limited warranty period. Trileaf
Distributions ltd. are not responsible for any grill damage sustained during mov-
ing, storage, assembling or cleaning. Unless otherwise noted, as in above limita-
tions, all components are covered for a period of one year.
Important: Should you have difficulty operating this product, or have a part
that has become defective within the stated warranty period, DO NOT
RETURN TO STORE. STORES DO NOT STOCK REPLACMENT PARTS
AND ARE UNABLE TO HELP WITH TROUBLESHOOTING ADVICE.
PLEASE CALL 1-877-707-5463. Have your Proff of purchase, serial number
and model number available so that the customer support agent can be
of assistance.
Purchaser: By accepting delivery of this Barbecue the purchaser, hereby accepts
the foregoing and expressly waives any other remedy and damages, direct, indirect,
and consequential.

1
ADDITIONAL
WARNINGS
INFORMATION
INSTALLATION
The installation of this appliance must be in accordance with all local codes, or in
the absence of local codes:
•Canadian installation must conform to the current national standards, which at
this time are CAN/CGA-B149.1/2-Natural Gas/Propane installation code.
a) Do not store a spare LP-gas cylinder under or near this appliance;
b) Never fill the cylinder beyond 80 percent full; and
c) If the information in “(a)” and “(b)” is not followed exactly,
a fire causing death or serious injury may occur.
Drawing A
Minimum clearance to adjacent combustible materials:
•76 cm (30˝) from furthest protruding edge on side of barbecue.
•76 cm (30˝) from furthest protruding edge on back of barbecue.
See Drawing A
•Always keep the area around this barbecue clean and clear of any and all com-
bustible materials such as gasoline or other inflammable liquids, paper or oily rags.
•Do not operate this barbecue under any overhanging or unprotected construction.
•Remember this barbecue is for outdoor use only and is not for use
on any boat or recreational vehicle.
•Use this barbecue outdoors in a well-ventilated area and we recommend
at least 3 m (10’) from any dwelling or other buildings.
•Do not use in garages, or any other enclosed area.
•Do not leave your barbecue unattended while in operation.
•Do not obstruct the flow of combustion and ventilation air to the barbecue.
•Do not use while under the influence of drugs or alcohol.
•Do not store any spare L.P. (propane) cylinder, full or empty,
under or near your barbecue.
•Do not allow children to play anywhere near the barbecue.
USE OF
L.P. GAS CYLINDER
Self-contained
Propane Gas System
The self-contained (propane) gas system is designed to be used with only a 9.1 kg
(20 lb) propane cylinder equipped with a type-1 cylinder valve and incorporating an
overfill protection device (O.P.D.). This barbecue cannot be connected to an existing
#510 P.O.L. type valve cylinder (which has left-handed threads).
DO NOT connect to a propane cylinder exceeding 9.1 kg capacity or
use a cylinder with any other type of cylinder valve connection device.
The type-1 valve can easily be recognized by the large external thread on the outside
of the valve. Older existing valves do not have this outer external thread. Any attempt
to connect a regulator to any connector other than the mating type-1 connector could
result in fires, injuries or property damage, and could take out the important safety
features built into the type-1 system. Also connecting the #510 P.O.L. fitting to the
cylinder will negate the flow control and the temperature shut-off features built into
the new type-1 connection system.
•The cylinder should not exceed 472 mm (18 1/2˝) in height and
317 mm (12 1/2˝) in diameter.
LP-gas supply cylinder to be used must be constructed and marked in accordance
with the specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders Spheres
and Tubes for the Transportation of Dangerous Goods.
Minimum clearance of 76 cm (30”)
on both sides and back of the barbeque.

2
The Cylinder must also be equipped with:
•A shut-off valve with a correct cylinder valve outlet as specified in current standards.
•Canada: CAN/ CGA 1.6g-M97 Outdoor Gas Grills.
•U.S.A: ANSI Z21.58a-2006/CSA 1.6a-2006 Outdoor Cooking Appliances.
a) Constructed and marked in accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and
b) Cylinder connection device compatible with
the connection for outdoor cooking appliances.
c) A listed Overfilling Protection Device (O.P.D.).
d) A safety relief valve with direct connection to the vapour space of the cylinder.
e) A collar to protect the tank shut-off valve.
f) A device for vapour withdrawal.
g) A ring on the bottom to secure the tank to its support assembly.
Warning
•Always turn off the cylinder valve completely when the barbecue is not in use.
•Always handle the tank valve with utmost care.
•Never connect an unregulated L.P. gas cylinder to the barbecue.
•Always keep the cylinder, in use, securely fastened in an upright position.
•Never store a spare cylinder, empty or full, near or under the barbecue
when in operation.
•Never expose the cylinders to direct sunlight or excessive heat.
•Never insert any kind of objects into the valve outlet as this may damage the
backcheck; a backcheck that is damaged can leak, and a leaking propane cylinder
can result in fires or explosions, property damage, severe injuries or death.
To Connect Regulator
Carefully insert brass nipple of regulator connection into tank outlet. Screw black
plastic nut clockwise onto tank valve outlet until it comes to a stop. Hand-tighten
only. Do not use tools of any kind.
TRANSPORTATION
AND STORAGE
OF L.P. CYLINDER
The propane cylinder is totally safe when handled properly, but if misused, the
result could be an explosion or fire resulting in serious personal injury and/or
property damage.
Warnings
•Always recap the cylinder with cap provided when not connected to the barbecue.
•Do not store the cylinder in any enclosed area such as a garage, and make sure
the storage area has lots of ventilation.
•Do not store the cylinder near any appliances, or in any areas that may become
hot such as the trunk of a vehicle.
•Make sure the cylinder is out of the reach of children.
•When transporting or storing the cylinder, make sure it is in an upright
position and not on its side.
•Do not smoke around the cylinder, especially when transporting it in a vehicle.
DANGER
•NEVER store a spare LP tank under
or near grill or in enclosed areas.
•Never fill the cylinder beyond
80% full.
•An overfilled or improperly stored
tank is a hazard due to possible gas
release from the safety relief valve.
•If you see, smell or hear escaping
gas, immediately get away from
the LP tank/grill and call your
fire department.
•If the above is not followed exactly,
a fire causing death or serious injury
may occur.

3
SAFETY HOSE
AND REGULATOR
Propane Models: Your barbecue is designed to operate on L.P. propane gas at
a pressure of 2.74 Kpa (11˝ water column). A regulator preset to this pressure is
supplied with the barbecue and must be used.
This regulator is equipped with the type-1 quick-closing connecting system,
which incorporates these safety features:
•Will not allow gas to flow until a positive seal has been made.
•Has a thermal component that will automatically shut off
the flow of gas between 115–150ºC (240–300ºF).
•Has a flow limiting feature, which will restrict the flow of gas
to 10 cubic feet/hour.
Warning
Should the large, black thermal-sensitive coupling nut be exposed to any extreme
temperatures above 115ºC it will soften and allow the regulator probe to disen-
gage from the valve, and will shut off the gas. Should this occur, do not try to
reconnect the nut; instead replace the whole regulator assembly with a new one
(see the attached parts listing for details). The regulator probe also contains a flow-
sensitive feature, which limits the flow of gas to 10 cubic feet/hour, in the event of
a regulator malfunction or hose leak. If the flow control feature is activated, the
cause of this excessive gas flow should be investigated and corrected before using
the barbecue again.
FILLING THE
L.P. CYLINDER
For safety reasons the LP gas cylinder, if supplied with your barbecue, has been
shipped empty. The cylinder must be filled prior to use and must have the air
purged. For safety, follow these instructions when having your cylinder filled:
•Have only your local qualified LP gas dealer fill or repair a cylinder.
•Do not overfill the cylinder beyond the safe 80% fill level.
•Make sure the dealer tests and checks the cylinder for leaks after filling.
WARNING
If the above instructions are not completely adhered to,
it could cause a fire/explosion, resulting in death or serious Injury,
or property damage.

4
SAFETY
LEAK TESTING
Attention: A leak test ensures that there are no gas leaks prior to lighting
your barbeque.
Perform A “Leak Test”
•Before lighting your barbecue for the first time.
•Every time the cylinder is refilled, or any component is replaced.
•At least once every year, preferably at the start of the season.
•When having difficulty lighting burners, or experiencing irregular burn patterns.
The “Leak Test” must be done outdoors, away from heat, open flames and flam-
mable liquids. Do not smoke while performing the test. Use only a mixture of
50/50 liquid soap and water for leak testing. Never use a match or open flame.
The Following Must Be Checked
•The tank valve including the threads into the tank (drawing C).
•All tank welds (drawing B).
•Regulator fittings and tank connections (drawing C).
•All hose connections (drawing D),
plus side burner hoses if so equipped (drawing E).
•With a newly filled and tested propane tank attached to the barbecue and all
the controls turned OFF, slowly open the cylinder valve one full turn.
•Brush Soap solution on all connections and components
listed above and shown in the drawings B, C, D and E.
•Look carefully for bubbles forming, which is an indication of leaking gas.
•Tighten the connections at the bubbled areas until re-testing shows no
indication of any leaks (shut off cylinder while correcting any leaks).
•Shut off the cylinder valve and ensure all control valves are off.
•Do not use the barbecue if any leaks cannot be stopped. Turn off the
gas cylinder valve, remove the gas cylinder and seek assistance from
a qualified gas appliance service mechanic or gas dealer.
Drawing D Drawing E
(if equipped with a side burner)
Drawing B Drawing C
Attention: Improperly lighting the barbecue can activate the flow control feature,
resulting in lower heat output. If this occurs, the re-flow feature must be reset by
turning off all the burner controls and the cylinder valve. Wait at least 30 seconds
before slowly turning on the cylinder valve, and then after another 5 seconds turn
the burner valve on and light the barbecue.
•Never connect this barbecue to an unregulated propane gas supply, or to
another kind of gas. Do not alter or change the hose or regulator in any way.
•Visually inspect the whole hose assembly before each use for evidence of wear or
damage such as cracks, burns, or even cuts. If any damage is found, replace the
assembly before using the barbecue. Use only the recommended replacement hose.
•To avoid possible damage to the hose, do not allow any grease or other hot
materials to fall on the hose, and make sure the hose does not contact any hot
surfaces of the barbecue.
•The connection fitting must be protected when it’s disconnected from the
cylinder. Do not allow the fitting to bump or drag on the ground as nicks and
scratches could help create a leak when connecting back to the cylinder.
•It is important to do the “Leak Test” procedure every time a cylinder is refilled,
or any of the components are changed, and especially at the beginning of a
new season.

5
PRIOR TO USING
CAUTION
SPIDER ALERT
If you notice that your grill is getting hard to light or that the flame is not as strong
as it should be, take the time to check and clean the venturis.
In some areas of the country, spiders or small insects have been known to create
“flashback” problems. The spiders spin webs, build nests and lay eggs in the grill is
Venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can
ignite in the Venturi behind the control panel. This is known as a flashback and it
can damage your grill and even cause injury.
To prevent flashbacks and ensure good performance the burner and Venturi
assembly should be removed from the grill and cleaned before use whenever the
grill has been idle for an extended period.
Drawing F
Drawing G
WARNING
Natural Hazards
Insects and Spiders
Do not use your barbecue until you have carefully read and fully understand
all the information in this manual. Please ensure the following:
•Your barbecue is properly assembled.
•There are no leaks in the system (see “Leak Test”).
•The burner is properly assembled, with the venturi tubes seated over the
valve outlets (drawing F) and that there is nothing blocking the venturi
tubes (drawing G).
•Ensure that all power cords and/ or gas supply hoses will not touch or be
near the surfaces that will get hot.
•The barbecue is in a safe location (see installation).
Ensure that the valve outlets (igniter electrode) are assembled into the venturi
tubes approximately 6 mm (1/4˝) and that the valve outlets and venturi tubes are
approximately parallel to the bottom of the lower body.
During shipment or storage, it’s possible that small insects like spiders could
find their way into the venturi tubes and nest or make webs. This could block
the flow of gas through the venturi tube causing a smoky yellowish flame, or
prevent a burner from lighting. It could even cause the gas to burn outside the
Venturi tube, which could seriously damage your grill. If these occurs, turn off
the gas flow and wait for the barbecue to cool down. When the barbecue has
cooled, remove the burner and clean out the venturi tubes with a brush or pipe
cleaner. Replace the burner and ensure that the venturi tubes are seated over
the Igniter Electrode located on the gas valves. Cleaning the venturi tubes
should be conducted periodically, especially at the start of the season.
Note: Damage resulting from blocked venturi tubes is not covered under
the warranty.
Insert valve outlets into Venturi tubes
approximately 6mm (1/4”)
Valve
Lift Out
Burner Assembly
Clean Out Venturi
Spider Webs
Inside Venturi
Remove
Burner Clips
Air Shutter Venturi
Spider Webs
inside Venturi
Gas Collector
Box & Ignitor Burner
Control
Panel

6
LIGHTING
THE BARBECUE
Prior to lighting your barbeque, visually check all hoses before each use, for nicks,
cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not
use your barbeque. A replacement hose and regulator is required.
•Make sure you have followed all the checks, procedures and instructions
in all previous sections before attempting to light the barbecue.
Important
•Always raise the barbeque lid before lighting the burner.
•Do not lean over the barbeque when lighting in case of back flash.
•Making sure the main barbecue control knobs are off,
slowly and carefully open the propane gas cylinder valve.
•Visually check the flames every time you light your barbeque. If the flame
is abnormally small or smokey yellow – shut off the barbeque and check
the venturi tubes for blockage or refer to the Troubleshooting Guide.
Using The Igniter To Light The Burner
Ensure burner control knobs in the off position before opening gas supply.
1. Open the lid before lighting.
2. Open the gas supply valve and wait 5 seconds.
3. Push in and turn a single main burner control knob to ‘HIGH’.
4. Depress the igniter until a click noise is heard.
5. If the burner does not light immediately (within four seconds),
turn burner control knob off and wait 5 minutes to clear the gas.
6. Repeat steps 1 to 5. If burner still fails to light, refer to the
Troubleshooting Guide to determine the cause and solution,
or try the Match Lighting procedure below.
CAUTION
If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting procedure.
If the burner does not ignite with the valve open,
gas will continue to flow out of the burner and could accidently
ignite with risk of injury.

7
WARNING
If the heat output is too low, the flow control feature may have
been activated by a gas leak or improper lighting procedure.
If so, turn off the burner valve and cylinder valve, and perform the
“Leak Test”. If there aren’t any leaks, re-light the burner.
WARNING
Never stand with your head directly over
the Barbecue when preparing to light the main burners,
to prevent possible bodily injury.
WARNING
IF THE SELECTED BURNER DOES NOT LIGHT,
immediately turn the burner control knob and cylinder
valve to the OFF position, to prevent gas buildup. Wait five minutes
for the gas to clear and then repeat the preceding
starting procedure. If the burner will not light when using the ignitor,
follow the match lighting instructions.
Use this slot for manual match lighting
Shutting Down The Barbecue After Use
•Turn off the gas cylinder valve.
•Turn the burner control valve to the “Off” position.
This sequence is important as it prevents residual gas from being left in the system
under pressure and will make the next use easier.
Match-Lighting
Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP cylinder.
2. Push in burner knob to HI. Be sure burner lights and stays lit.
3. Place lit match into match holder, then into lighting hole on left side of grill.
Match Lighting Procedure
Lighting the other side of the dual burner: Once one side of the dual burner has
been lit, push in and turn the other control knob to ‘HIGH’. The unlit burner will
light automatically.

8
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you
have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grate and flame tamer
3. Under grill remove grease cup, disconnect ignitor wire from burner.
4. Inside grill remove burner assembly (A), clean ceramic portion of electrode
with rubbing alcohol and a swab.
5. Clean outside of burner with soap and water. Lay burner upside down on flat
surface, insert garden hose to force water through tubes. Make sure water
comes out of all burner holes. Open clogged holes with a thin wire. Shake out
excess water and examine holes. Due to normal wear and corrosion some holes
may become enlarged. If any large cracks or holes are found replace burner.
6. If grill is to be stored, coat burner lightly with cooking oil. Wrap in protec-
tive cover to keep insects out.
7. If not storing grill after cleaning, replace burner into grill bottom.
Very Important: Burner tubes must re-engage valve openings. See illustration (A).
8. Reattach ignitor wire to electrode.
9. Reposition flame tamer and cooking grate. Reattach clean grease cup to
grease hook.
10. Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP tank is connected to grill, store outdoors in well ventilated space and
out of reach of children.
•Cover grill if stored outdoors.
•Store grill indoors ONLY if LP tank is turned off and disconnected, removed
from grill and stored outdoors.
•When removing grill from storage follow "Cleaning Burner Assembly" instruc-
tions before starting grill.
Correct burner-to-valve engagement
Burner Tube
Valve
CLEANING
AND MAINTENANCE

9
WARNING
Do Not leave your barbecue unattended, and watch out for
children around the barbecue. Make sure the barbecue is functioning
safely at all times. DO NOT move the barbecue while cooking.
Food Safety
Food safety is a very important part of enjoying the outdoor cooking experience.
To keep food safe from harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after
handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross
contamination. Use a clean platter and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to
ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
How To Tell If Meat Is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast on the outside. Use a
meat thermometer to be sure food has reached a safe internal temperature, and
cut into food to check for visual signs of doneness.
•Whole poultry should reach 180° F; breasts, 170° F. Juices should run clear and
flesh should not be pink.
•Hamburgers made of any ground meat or poultry should reach 160° F, and be
brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and
chops can be cooked to 145° F. All cuts of pork should reach 160° F.
•NEVER partially grill meat or poultry and finish cooking later. Cook food
completely to destroy harmful bacteria.
•When reheating takeout foods or fully cooked meats like hot dogs, grill to 165°
F, or until steaming hot.

10
For product inquires, parts, and warranty and troubleshooting support, please call 1-877-707-5463.
TROUBLESHOOTING GUIDE
Corrective Action
•Clean out blockage
•Open cylinder or gas supply valve
•Ensure proper venturi tube assembly
•Clean/replace burner
•Refill cylinder
•Follow correct lighting procedure,
and perform leak test
•Tighten regulator fully (hand tighten) onto cylinder
•Straighten fuel hose
•Clean out blockage
•Clean burner
•Open air shutter
•Make sure all connections are tight
•Ensure collector box, burner and
igniter are assembled properly
•Replace igniter
•Relocate barbecue back towards wind
•Refill cylinder
•Trim meat, turn down burner controls and/or fuel supply
•Clean casting base and burner
•Clean heat plate
•Position cooking system correctly
•Immediately shut off gas at source,
allow grill to cool and clean out venturi tubes
•Temporary condition caused by high outside
temperatures and a full propane cylinder
•Clean/replace burner
Possible Causes
•Blocked venturi tubes
•Cylinder or gas supply valve turned off
•Venturi tubes not properly sealed over
valve igniter electrodes
•Burner ports blocked
•Low or out of propane
•Flow control device activated
•Regulator not fully tightened into cylinder
•Partially blocked venturi tubes
•Excess cooking salts on burner
•Air shutter closed (side and rear rotisserie burner only)
•Loose wire connection
•Broken electrode ceramic
•Poor ground
•Faulty igniter
•High wind conditions
•Propane low
•Excessive fat in meat
•Grease drain plugged
•Cooking system not positioned correctly
•Blocked venturi tubes
•This is not a defect or a hazard
•Plugged, rusted or leaking burner
Problem
Burner will not light
(match or igniter)
Burners not hot enough
Flames smoky yellow
Burner lights with match
but not with igniter
Flame blows out/down
through base
Too much heat/excessive
flare-up
Flames under heat
control console
Regulator humming
Incomplete flame

11

12
PARTS LIST
85-1631 (G43702)
Item No. Quantity Description Part No.
AA 1 Top Lid G437-0026-01
AB 1 Handle Top Lid G306-0002-01
AC 1 Thermometer G305-0039-01
AD 2 Upper hinge G436-0042-01
BA 1 Burner Box Assembly G437-1301-01
BB 2 Cooking Grate G437-0003-01
BC 1 Flame tamer G434-0005-01
BD 1 Burner G437-1400-01
BE 1 Warming Rack G434-0003-01
BF 1 Burner Box Heat Sheild G437-0023-01
BG 2 Lower hinge G210-0019-01
CA 1 Control Panel G437-0027-01
CB 2 Control Knob G401-0023-01
CC 1 Igniter includes electrode wire G206-0701-01
CD 1 Valve Assembly G436-0005-01
CE 1 Regulator G602-0050-01
DA 1 Right Cart Leg G437-0800-01
DB 1 Left Cart Leg G437-0700-01
DC 1 Upper, Front Panel G437-0030-01
DD 1 Lower, Front Panel G437-0032-01
DE 1 Upper Back Brace G437-0011-01
DF 1 Lower Back Brace G437-0012-01
DG 1 Tank exclusion, wire frame G437-0017-01
DH 1 Front End cap G437-0028-01
DI 1 Back end cap G437-0029-01
DJ 2 Wheel G401-0058-01
DK 1 Wheel Axle G437-0007-01
DL 1 Tank heat shield G210-0012-01
DM 1 Lower heat shield G437-0031-01
DN 1 Tank retension bracket G206-0028-02
DO 1 Grease cup hook G401-0067-01
DP 1 Grease cup G401-0066-01
DQ 1 Condiment basket G434-0012-01
EA 1 Right side shelf G437-0300-01
EB 1 Left side shelf G210-0300-01
EC 1 tool hooks G305-0027-01
ED 1 Hardware pack G43702-B001-01
EF 1 User manual G437-003-020801
EG 1 Match Holder G401-0079-02

13
ED
EF
Manual
Hardware
Pack

14
ASSEMBLY INSTRUCTIONS
Tools needed for assembly are shown below.
Before assembling the barbecue, please ensure
that you have all the hardware needed.
Before assembling the barbecue, read these instructions
carefully. Assemble the barbecue on a flat, clean surface.
Note: Do not fully tighten all the nuts during initial stage.
Grill is heavy. You should have two
people assemble the barbecue together.
Please refer to the part numbers underneath the hardware
name for use when ordering parts under warranty.
Hardware Pack List
Key No. Description Part Number Quantity
1 NO.10x13 Machine Screw 20124-10013-036 35
2 NO.10X30 Machine Screw 20124-10030-036 6
3 NO.10 Flange Nut 31224-10000-036 39
4 Hinge Pin G306-0005-9088 3
5 Large Fiber Washer G305-0024-9088 1
6 No. 10 Wing Nut 33300-10000-036 2
7 Fiber Washer G501-0044-9000 4
8 Lid Handle Fiber Washer G308-0027-9031 2
9 Bolt G306-0004-01 2
Key #1: NO.10x13 Machine Screw (x35) Key #2: NO.10X30 Machine Screw (x6)
Key #3: NO.10 Flange Nut (x39) Key #4: Hinge Pin (x3)
Key #5: Large Fiber Washer (x1) Key #6: No. 10 Wing Nut (x2)
Key #7: Fiber Washer (x4)
Key #9: Bolt (x2) Key #8: Lid Handle Fiber Washer (x2)

15
DB
DA
DG
1
Insert wire tank exclusion (DG) to the left and right cart leg
(DA & DB). Make sure to insert into the correct holes of the
cart legs as shown. Then swing both cart legs vertically to
“standing position”.
DE
DF
2
Assemble the upper (DE) and lower back brace (DF) to both
cart legs by using hardware #1(x8) and hardware #3(x8), in
this step.
DB
DD
DC
3
Assemble the upper (DC) and lower front panel (DD) to
the opposite side of both cart legs using hardware #1 (x8)
and #3 (x8).
Fix the upper and lower front panel to each other as shown
by using hardware #1 & #3 (x1).
Back Side View Front View
DF
DE

16
DB
DJ
DK
DI
DH
DQ
4
Insert wheel axle (DK) to fix 2 wheels (DJ) to the left cart leg
(DB) as shown. Fix the wheel axle (DK) by using large fiber
washer (hardware #5) and Hinge Pin (hardware #4).
Attach front and back end caps (DH & DI) to the right cart
leg (DA) as shown.
Attach the front condiment basket (DQ) to the upper front
panel (DC) as shown.
DM DB
DC
5
Assemble gas tank heat shield (DL) to the left cart leg (cen-
ter support bar) (DB) by using hardware #1 and #3 (x2).
Place the lower heat shield (DM) on top of upper front panel
(DC), secure the lower heat shield by using hardware #1 &
#3 (x2).
“Cone” side of wheel against leg
DL

17
6
Place Lid Assembly (AA) onto burner box (BA). Aligning
hinges (AD&BG). Hinges on lid (AD) fit inside hinges (BG)
on firebox. Secure using hinge pin and bolt.
BC
AB
DB
AA
BA
DA
7
Place the top lid and burner box assembly (A + B) onto cart.
Fix the whole assembly to both cart legs (DA +DB) by using
hardware #1, #3 and #7 (x4).
Important: Make sure the fiber washers are secured inside
the firebox in this step to properly seal the lower casting.
Install hardware #2 and #3 into both sides of the firebox
(BA) to support the flame tamer. Then place the flame tamer
(BC) into the firebox as shown.
Assemble the lid handle(AB) to the top lid by using hard-
ware #5 and #6 (X2) as shown.
DO
DP
8
Caution: Failure to install grease cup and hook will cause
hot greases to drip from bottom of grill with risk of fire or
property damage.
Attach the grease cup (DP) to the grease cup hook (DO). Hook
the grease cup + hook from the bottom burner box (BA) as shown.
1” Hinge Pin
(hardware #4)
Qty.2
Bolt
(hardware #9)
Qty.2
Grease Clip
Grease Cup
BG
AD

18
BE
BB
9
Place the cooking grates (BB) into burner box (BA) as
shown. Insert ends of warming rack (BE) pivot wire into
holes in sides of top lid. Insert ends of warming rack leg wire
into holes insides of burner box.
Note: Pivot and leg wires, running side-to-side, should be
under wires running front to back. If pivot and leg wires are
on top, warming rack is installed upside-down.
Pivot Wire
Warming
Rack
Leg Wire