MasterChef G42602 User manual

PRIME 5-BURNER STAINLESS
STEEL PROPANE BARBECUE
ASSEMBLY MANUAL
085-3178-8 / G42602
1YEAR LIMITED WARRANTY
Manual Revision #: 03302021MK
ANS Z21.58-2018 / CSA 1.6-2018
ANS Z21.58-2018 / CSA 1.6-2018 ANS Z21.58-2018 / CSA 1.6-2018
ANS Z21.58-2018 / CSA 1.6-2018
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of the purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.

DANGER
1. If you smell gas:
a. Shut off gas to the appliance.
b. Extinguish any open flame.
c. Open the lid.
d. If the odour continues, keep away
from the appliance and immediately
call your gas supplier or your fire
department.
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, serious
personal injury or even death.
Follow all leak check procedures carefully
before using the barbecue, even if the grill has
been assembled by the dealer. Do not attempt
to light this barbecue without reading the
Lighting Instructions section of this manual.
THIS MANUAL MUST BE KEPT WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use must
not be stored in the vicinity of this or any
other appliance.
WARNING
WHEN PLACED IN DIRECT SUNLIGHT
OR WHEN IN USE, YOUR BARBECUE’S
STAINLESS STEEL AND PAINTED STEEL
PARTS CAN BECOME VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY.
CONTACT THE CALL CENTRE IF ANY PARTS ARE MISSING.
INSTALLER OR ASSEMBLER/CONSUMER
This manual must be kept with the barbecue
at all times.
HEAVY ARTICLE: NEEDS 2 TO LIFT
To order non-warranty replacement parts or accessories, or to register your warranty,
please visit us at
www.masterchefbbqs.com

3
1/4”×18 Screw Assembly
X 2
1/4”-20UNC×13 Screw
X 36
NO.10-24UNC x18 Screw
X 2
Axle Spacer
X 2
NO.8-32UNC×10 Screw
X 2
φ6.5 Washer
X 6
NO.10-24UNC×13 Screw
X 6
NO.10-24UNC Nut
X 2
Hitch Pin
X 2
Wing Nut
X 1
ST4.2×8 Tapping Screw
X 8
Axle Washer
X 2
1 3
4
7
10
5
8
11
6
9
12
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4”×18 Screw Assembly G560-3900-9091 2
2 φ6.5 Washer G466-0042-9000 6
3 1/4”-20UNC×13 Screw 20120-13013-036 36
4 NO.10-24UNC×13 Screw 20124-10013-036 6
5 ST4.2×8 Tapping Screw 24200-42008-136 8
6 NO.10-24UNC x18 Screw 20124-10018-036 2
7 NO.10-24UNC Nut 31224-10000-036 2
8 Axle Spacer G305-0024-9088 2
9 Hitch Pin G306-0005-9088 2
10 Axle Washer 40300-08000-036 2
11 NO.8-32UNC×10 Screw 20132-08010-250 2
12 Wing Nut 33300-08000-032 1
2
HARDWARE PACK
TOOLS NEEDED FOR ASSEMBLY
• #2 Star-head screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Due to the weight of the grill, two people are
recommended to complete the assembly.

4
PARTS LIST (PROPANE) FOR 085-3178-8 / G42602
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G426-5600-01
AB 1 Thermometer G425-5004-01
AC 1 Thermometer bezel G425-5005-01
AD 1 Top lid handle G425-5001-01
AE 2 Top lid handle bezel C404-2002-01
AF 4 Lid bumpers G527-0002-01
AG 2 Top lid screws G425-0006-01
BA 1 Burner box assembly G426-0200-01
BB 5 Main burner G425-5400-01
BC 1 Electrode set, main burner G425-5501-01
BD 4 Carryover assembly G426-0003-01
BE 5 Flame tamer G425-0004-01
BF 1 Left cooking grate G426-0004-01
BG 1 Warming rack G426-0002-01
BH 1 Heat Shield G426-5502-01
BI 1 Grease Cup G430-0033-02
BJ 1 Grease cup hook G305-0043-01
BK 2 Right cooking grate G426-0005-01
CA 1 Control panel G426-0300-01
CB 6 Control knob G425-0003-01
CC 1 Ignitor G432-003D-01
CD 1 Manifold assembly G426-5800-02
CE 1 Side burner valve with regulator G426-5900-01
CF 1 Side burner metal hose G432-1102-01
DA 1 Side shelf table, right G425-0600-01
DB 1 Side shelf fascia, right G425-0700-01
DC 1 Side shelf support brace, right G425-5201-01
DD 1 Side shelf table, left G426-0900-01
DE 1 Side shelf fascia, left G426-1000-01
DF 1 Side shelf support brace, left G425-5301-01
DG 1 Side burner drip pan G421-9102-01
DH 1 Side burner G426-6200-01
DI 1 Side burner electrode set G426-6002-01
DJ 1 Side burner cooking grate G426-6001-01
DK 1 Side burner lid G430-0018-A2
EA 1 Front cart leg with end cap, right ---------- 3 G425-5603-01
EB 1 Rear cart leg with end cap, right -----------4 G425-5604-01
EC 1 Lower brace, right G451-1Y00-01
ED 1 Tank exclusion wire, right G425-5609-01
EE 1 Front cart leg with end cap, left ------------1 G425-5601-01
EF 1 Rear cart leg with end cap, left -------------2 G425-5602-01
EG 1 Lower brace, left G451-1X00-01
EH 2 Upper brace G451-1W00-01
EI 1 Match holder G401-0079-01
EJ 1 Gas tank support G307-0016-01
EK 2 Back brace G432-L600-01
EL 2 Front panel G426-5501-01
EM 2 Tank exclusion wire, rear G425-5608-01
FA 2 Wheel G437-0037-01
FB 2 Wheel axle G425-5606-01
FC 2 Feet G470-4K01-01
G1 1 Hardware pack G426-B002-01
G2 1 Assembly instructions G426-M002-01
G3 1 Safe use and care manual G425-M001-02

5
EXPLODED DIAGRAM (PROPANE) FOR 085-3178-8 / G42602
AA
AB
AC
AD
AE
AF
BA
BB
BC
BD
BE
BF
BG
BH
BI
BJ
CA
CB
CC
CD
CE
DA
DC
DB
DD
DE
EA
EB
EC
ED
EE
EF
EG
EH
EH
EI EJ
EK
EL
EM
FA
FC
FB
BK
CF
DG
DF
DH
DI
DJ
DK
AG
HARDWARE
PACK
G1
G2 G3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

6
1YOU WILL NEED:
YOU WILL NEED:
6
6
6
6
3
3
X 4
X 4
B
A
EE
(1)
EG
EH
EF
(2)
ATTENTION:
Part EG is used for installing
the propane tank in step 22.
ASSEMBLY INSTRUCTIONS

7
2YOU WILL NEED:
YOU WILL NEED:
6
6
6
6
3
3
X 4
X 4
B
A
EC
EH
ED
ED
EB
(4)
EA
(3)
ASSEMBLY INSTRUCTIONS

8
3YOU WILL NEED:
66
5
X 4
EA
(3)
EE
(1)
ASSEMBLY INSTRUCTIONS

9
4YOU WILL NEED:
66
5
X 2
B
A
YOU WILL NEED:
66
5
X 2
EL
EL
EA
(3)
EE
(1)
ASSEMBLY INSTRUCTIONS

10
5
B
A
YOU WILL NEED:
YOU WILL NEED:
6
6
6
6
3
3
X 4
X 4
EB
(4)
EF
(2)
EK
ASSEMBLY INSTRUCTIONS

11
6
8
8
8
9
9
10
9
YOU WILL NEED:
76
8
X 2
9 10
X 2 X 2
FB
X 2
10 FB
FA
FA
FC
FC
FB
10
ASSEMBLY INSTRUCTIONS

12
7YOU WILL NEED:
6
X 2
7
X 2
EL
EM
EK
6
6
7
7
ASSEMBLY INSTRUCTIONS

13
8
EJ
EJ
EF
(2)
EE
(1)
ASSEMBLY INSTRUCTIONS

14
9YOU WILL NEED:
3
X 2
BH
ASSEMBLY INSTRUCTIONS

15
BA
YOU WILL NEED:
66
3
X 4
BA
AA
10
ASSEMBLY INSTRUCTIONS
Attention: Feed the electrode set (BC) attached to
the main burner, through the hole on
the left side of the burner box.
BC

16
A
11
DA
DB
ASSEMBLY INSTRUCTIONS
ATTENTION: TIGHTEN ALL SCREWS

17
B
YOU WILL NEED:
4
X 3
DA
DB
BA
11
ASSEMBLY INSTRUCTIONS

18
C
YOU WILL NEED:
2
X 3
3
X 3
11
DA
BA
ASSEMBLY INSTRUCTIONS

19
BA
A
12
DD
DE
ASSEMBLY INSTRUCTIONS
ATTENTION: TIGHTEN ALL SCREWS

20
12 B
DD
DE
BA
CA
YOU WILL NEED:
4
X 3
ASSEMBLY INSTRUCTIONS