MasterChef S482 User manual

S482 Barbecue
Assembly Manual
85-3024-4 (G43215) Propane
85-3025-2 (G43216) Natural Gas
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 01112010 PD

1
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Do not store or use gasoline or other
ammable vapours and liquids in the
vicinity of this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
4. Requires two people to complete the
assembly process.
5. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, and use and care
directions before attempting to assemble
and cook.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-877-707-5463
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4”-20UNCX13mm screw
X 12
1/4” x 20UNC 38 mm Screw
X 4
#8X3/8” Self Tapping Screw
X 12
Wheel Spacer
X 2
¼” - 20UNC Nut
X 12
Ø7 Flat Washer
X 8
Hitch Pin
X 1 Washer (Wheel)
X 1
1 2 3
4 5 6
78
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4”-20UNCX13mm screw 20120-13013-036 12
2 1/4”-20UNCX38mm screw 20120-13038-036 4
3 1/4”-20UNC nut 31220-13000-036 12
4 #8X3/8” self tapping screw 24200-42008-136 12
5 Ø7 ber washer G431-0018-9000 8
6 wheel spacer G650-0012-9091 2
7 hitch pin G306-0005-9088 1
8 washer(wheel) G650-0013-9091 1
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

23
PARTS LIST PROPANE FOR 8530244 G43215 EXPLODED DIAGRAM PROPANE FOR 8530244 G43215
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G432-B000-01
AB 1 Thermometer and bezel G432-R200-01
AC 1 Logo Plate G451-0001-01
AD 2 Lid handle brackets G432-0030-01
AE 1 Top lid handle G432-0029-01
AF 2 Lid bumpers- back G303-0038-01
AG 2 Lid bumbers-Front G430-00B8-01
AH 2 Screws for Lid G430-0024-02
BA 1 Burner box assembly G432-1900-A1
BB 4 Burners G432-B500-01
BC 1 Electrode set, main burners G501-0010-01
BD 3 Burner brace assembly G432-0078-01
BE 4 Flame tamers G430-0005-01
BF 3 Cooking Grates G432-4300-01
BG 1 Warming Rack G432-0001-01
CA 1 Control Panel G432-0071-01
CB 1 Manifold assembly G432-Q200-01
CC 1 Regulator G402-0069-01
CD 4 Bezel, control knob G430-0027-01
CE 4 Control knob G432-0058-01
CF1 1 Electronic ignition assembly G430-0008-01
CF2 1 Electronic ignition button G501-0072-A1
CG 1 Grease cup hook G305-0043-01
CH 1 Grease cup G430-0033-02
CI 1 Heat shield G432-Q101-01
DA 1 Cart side panel, right G430-2300-01
DB 1 Cart side panel, left G432-B700-01
DC 1 Bottom shelf G432-1300-01
DD 1 Front panel G432-0033-01
DE 2 End caps G430-0023-01
DF 2 Wheel G432-0034-01
DG 2 Wheel cap G432-0073-01
DH 1 Wheel axle G650-0011-01
DI 1 Match holder G401-0079-01
DJ 1 Tank exclusion G432-5302-01
EA 1 Side shelf table (right) G432-3600-01
EB 1 Side shelf fascia(right) G432-0064-01
EC 1 Side shelf table (left) G432-A200-01
ED 1 Side shelf fascia (left) G432-0072-01
F1 1 Hardware pack G432-B015-01
F2 1 Assembly instructions G432-M015-01
F3 1 Safe use and care manual G207-M015-02
BF
BE
BB
BD
CA
CB
AH
AF
AG
AD
BG
AB
AA
EC
ED
DB
DH
DC
DF
DA
DG
DG
AC
AE
BA
DJ
BC
EA
CG
CH
EB
DD
DE
F1
HARDWARE
PACK
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
F2 F3
CF2
CF1
DI
CE
CD
CI
CC

4 5
PARTS LIST NATURAL GAS FOR 8530252 G43216 EXPLODED DIAGRAM NATURAL GAS FOR 8530252 G43216
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G432-B000-01
AB 1 Thermometer and bezel G432-R200-01
AC 1 Logo Plate G451-0001-01
AD 2 Lid handle brackets G432-0030-01
AE 1 Top lid handle G432-0029-01
AF 2 Lid bumpers- back G303-0038-01
AG 2 Lid bumbers-Front G430-00B8-01
AH 2 Screws for Lid G430-0024-02
BA 1 Burner box assembly G432-1900-A1
BB 4 Burners G432-B600-01
BC 1 Electrode set, main burners G501-0010-01
BD 3 Burner brace assembly G432-0078-01
BE 4 Flame tamers G430-0005-01
BF 3 Cooking Grates G432-4300-01
BG 1 Warming Rack G432-0001-01
CA 1 Control Panel G432-0071-01
CB 1 Manifold assembly G432-Q700-01
CC 1 Natural Gas Hose G501-0099-01
CD 4 Bezel, control knob G430-0027-01
CE 4 Control knob G432-0058-01
CF1 1 Electronic ignition assembly G430-0008-01
CF2 1 Electronic ignition button G501-0072-A1
CG 1 Grease cup hook G305-0043-01
CH 1 Grease cup G430-0033-02
CI 1 Heat Shield G432-Q101-01
DA 1 Cart side panel, right G430-2300-01
DB 1 Cart side panel, left G432-B700-01
DC 1 Bottom shelf G432-4400-01
DD 1 Front panel G432-0033-01
DE 2 End caps G430-0023-01
DF 2 Wheel G432-0034-01
DG 2 Wheel cap G432-0073-01
DH 1 Wheel axle G650-0011-01
DI 1 Match holder G401-0079-01
EA 1 Side shelf table (right) G432-3600-01
EB 1 Side shelf fascia (right) G432-0064-01
EC 1 Side shelf table (left) G432-A200-01
ED 1 Side shelf fascia (left) G432-0072-01
F1 1 Hardware pack G432-B015-01
F2 1 Assembly instructions G432-M015-01
F3 1 Safe use and care manual G207-M015-02
CC
BF
BE
BB
BD
CA
CB
AH
AF
AG
AD
BG
AB
AA
EC
ED
DH
DC
DF
DG
DG
AC
AE
BA
CF2 CG
CH
CF1
BC
EA
EB
DD
DE
CE
CD
CI
DA
DB
DI
F1
HARDWARE
PACK
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
F2 F3

6 7
Note: Turn Cart assembly upside down.
a. Place wheel (DF) and wheel spacer (#6) onto
wheel axle (DH). “Cone” side of wheel should
be against cart side panel, gure B.
b. Insert wheel axle assembly (DH) through
wheel axle hole in the front and rear, of the left
cart side panel (DB), as shown.
c. To complete wheel assembly, position the
wheel spacer (#6), wheel (DF), wheel washer
(#8) and hitch pin (#7), onto wheel axle (DH),
as shown.
PROPANE MODEL ONLY
Note: You will need two people for this step.
Assemble the tank exclusion (DJ) to the left and
right cart side panels (DB, DA), as shown.
Note: The left cart side panel (DB) will have
large holes on the end of the legs for
assembling the wheel axle (DH).
Assemble the front panel (DD) to the left and
right cart side panels (DB, DA), as shown.
Ensure that the slots on the tank exclusion (DJ)
align with the slots on the front panel (DD).
NATURAL GAS MODEL WILL NOT
HAVE TANK EXCLUSION DJ,
SHOWN IN IMAGE.
1 3
4
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
YOU WILL NEED:
6
4
X 2
X 6
7
X 1
8
X 1
d. Insert wheel cap (DG) into wheel (DF).
e. Insert end caps (DE) into cart side panel,
right (DA).
DJ
Front View
Close Up
Back View
Left Side View
DF
DF
7
8
6
DH
DG
DG
DA
DB
DD
DJ
Note: The bottom shelf (DC) propane tank hole
should be on the left side, closest to the Left
cart side panel (DB).
Assemble the bottom shelf (DC) to the rear, left
and right cart side panels (DB, DA), as shown.
2
YOU WILL NEED:
2 3
X 4 X 4
DA
DB
DC
DA
DB
DJ
6

8 9
5Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CC) (Propane
models only) is hanging outside of cart.
Position the lid and burner box assembly (A&B),
onto the cart assembly (C), and assemble.
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
6RIGHT SIDE SHELF ASSEMBLY
a. Insert the right side shelf assembly hooks (EA
& EB) into the support brackets located on the
right side of the burner box assembly (B).
b. Ax the right side shelf table (EA) to the
burner box assembly (B).
c.
d. Ax the right side shelf fascia (EB) to the
control panel (CA).
Securely tighten all hardware.
1
X 4
YOU WILL NEED:
YOU WILL NEED:
1
3
5
X 4
X 4
X 4
YOU WILL NEED:
4
X 3
A B
+
CCC
EA
EB
BA
EB
D
C
A
B

10 11
ASSEMBLY INSTRUCTIONS
7LEFT SIDE SHELF ASSEMBLY
a. Insert the left side shelf assembly hooks (EC
and ED) into the support brackets located on
the left side of the burner box assembly (BA).
b. Ax the left side shelf table (EC) to the burner
box assembly (BA).
Securely tighten all hardware.
c. Ax the left side shelf fascia (ED) to the
control panel (CA).
ASSEMBLY INSTRUCTIONS
8
YOU WILL NEED:
4
X 3
YOU WILL NEED FIGURE B:
YOU WILL NEED FIGURE A:
1
3
5
X 4
X 4
X 4
EC
CA
ED
BA
EC
A
B
C
Place the ame tamers (BE) into the burner box.
Place the cooking grates (BF) into the burner box.
BF
BE
9
ED
EC
BA
ED
BA

12 13
ASSEMBLY INSTRUCTIONS
12
13
To assemble the warming rack (BG), insert the
stationary wire into the holes on the sides of
the lid. Insert warming rack pivot legs into the
holes on the inside of the burner box assembly,
as shown.
ASSEMBLY INSTRUCTIONS
10
11
BG
CI
Stationary Wire
Pivot Legs
Hang the grease cup hook (CG) from the bottom
of the burner box (BA), and place grease cup (CH)
into position.
PROPANE MODEL SHOWN
CAUTION
Failure to assemble grease cup hook and grease
cup will cause hot grease to drip from the
bottom of the BBQ burner box, with the risk of
re, property damage, or personal injury.
PROPANE MODEL SHOWN
ATTENTION: LP Cylinder is sold separately.
Use only LP tanks that are equipped with an
OPD (Over ll protection device). Fill and Leak
check before attaching to the BBQ hose and
regulator. See Safe Use and Care Manual, leak
test procedure for more information
CAUTION
Cylinder valve must face to the front of cart
once the tank is attached.
Failure to install cylinder correctly may allow
gas hose to be damaged in operation, resulting
in re.
WARNING
Always keep LP cylinder in upright position
during use, transport and storage.
WARNING
When assembling regulator onto LP cylinder,
ensure that the regulator is assembled below
the support bar, as shown.
NATURAL GAS MODELS ONLY
Attach the natural gas hose (CC) to the
manifold (CB), as shown.
ATTENTION: In order to complete installation
of your natural gas BBQ a 1/2” or 3/8” adapter
may be required to connect your BBQ’s natural
gas hose to your home gas supply. Contact your
natural gas supplier to purchase the necessary
part.
CC
CG
CG
CH
CI
CH
CB

14
ASSEMBLY INSTRUCTIONS
14 Electronic ignition battery not included.
Unscrew the electronic ignition button (CF2) and
insert one AA battery into the electronic ignition
battery compartment (CF1), with the positive
end facing outward.
CF1
CF2