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MasterCraft 062-3420-4 User manual

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IMPORTANT:
Please read this manual carefully before running this
utility sink pump and save it for reference.
INSTRUCTION
MANUAL
AUTOMATIC
UTILITY SINK PUMP
Model No. 062-3420-4
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NOTE:
If any parts are missing or damaged, or if you have any questions, please call our
toll-free helpline at 1-800-689-9928.
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions.
Read all instructions and follow them with use of this product.
TABLE OF CONTENTS
Quick Start Guide 4
Technical Specifications 6
Safety Guidelines 8
Key Parts Diagram 11
Assembly Preparation 12
Assembly Instructions 13
Operating Instructions 14
Maintenance 16
Troubleshooting 17
Warranty 18
TABLE OF CONTENTS
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model no. 062-3420-4 | contact us 1-800-689-9928
4
QUICK START GUIDE
DISCHARGE PLUMBING
To install the discharge plumbing
and check valve on the pump:
A. Use non-stick tape — NOT pipe
joint compound.
B. Tighten the pipe into the pump.
C. Install the check valve as close to
the pump as possible.
D. Drill an 1/8” (3 mm) anti-airlock
hole as shown. The hole must be in
the sump.
2
CONNCET DISCHARGE
Connect discharge pipe to building
drain. Total discharge height should be
less than 11’ (3.4 m).
3
INLET PLUMBING
Connect the pump to the sink tail pipe
using 1 1/2” (3.8 cm) pipe.
1
NOTE:
• A 5” (12.7 cm) space is needed from sink bottom to inlet for proper operation. Do NOT use plumber’s pipe
threading compound (pipe dope) on plastic pipe—it can damage the plastic, causing leaks and piping
failure, and voiding the warranty.
• Be sure check valve is installed with arrows pointing away from pump.
Sink tail pipe
1 1/2" (3.8 cm)
Female Adaptor
5in. Min.
1 1/4" (3.2 cm) NPT
Galvanized Union
1 1/2" (3.8 cm) PVC
1 1/2" (3.8 cm)
Male Adaptor
1 1/4" (3.2 cm) NPT
Galvanized Nipple
Check Valve
must be installed
below the bottom
level of the sink
Check Valve
1-1/4” Schedule
40 PVC Pipe
1-1/4” NPT x
1-1/4” Male
Adaptor
1-1/4” Socket
to Socket 90°
Elbow
Min.6.5ft.
Total discharge
heght shoule be
less than 11' (3.4 m).
1 1/4" (3.2 cm) NPT x
1 1/4" (3.2 cm) Male Adaptor
1 1/4" (3.2 cm)
NPT Galvanized Union
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QUICK START GUIDE
POWER ON
AFTER the pump is completely
installed, plug the switch into the GFCI-
protected, properly grounded outlet.
Plug the pump into the back of the
switch’s plug.
4
TEST PUMP
Fill the sink with water and adjust the
flow using the included ball valve.
5
GFCI
Outlet
Switch Cord
Pump
Cord
GFCI
Outlet
Ball
valve
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model no. 062-3420-4 | contact us 1-800-689-9928
6
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Liquid temperature range 32 to 77°F (0 to 25°C)
Impeller Plastic
Discharge size 1 1/4” (3.2 cm) Female NPT
Seal Mechanical seal
Cord length 8’ (2.4 m)
Upper bearing Sleeve bearing
Lower bearing Sleeve bearing
Single phase Permanent split capacitor (PSC)
Motor protection Auto-reset thermal overload protection in motor
Construction material Steel for motor house; plastic for volute and impeller
Motor Squirrel cage induction, class B insulation
Maximum flow 1300 U.S. GPH (4921 L/hr)
Maximum head height 15’ (4.6 m)
MOTOR AND ELECTRICAL
SKU number 062-3420-4
HP 1/3
Volt/ph 115/2
Hz 60
RPM 1725
Full load amps 4
Cord size 18 AWG
Cord type SJTW
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TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Liquid temperature range 32 to 77°F (0 to 25°C)
Impeller Plastic
Discharge size 1 1/4” (3.2 cm) Female NPT
Seal Mechanical seal
Cord length 8’ (2.4 m)
Upper bearing Sleeve bearing
Lower bearing Sleeve bearing
Single phase Permanent split capacitor (PSC)
Motor protection Auto-reset thermal overload protection in motor
Construction material Steel for motor house; plastic for volute and impeller
Motor Squirrel cage induction, class B insulation
Maximum flow 1300 U.S. GPH (4921 L/hr)
Maximum head height 15’ (4.6 m)
Lift in feet/
metres
0’
(0 m)
5’
(1.5 m)
10’
(3 m)
15’
(4.6 m)
U.S. gallons/
litres per hour
1300
(4,921)
950
(3,598)
550
(2,083)
0
0
DIMENSIONS
PERFORMANCE CHART
*Friction loss in piping not included in measurement.
7 9/32" (18.5 cm)
1 1/2" (3.8 cm) NPT
1 1/4" (3.2 cm) NPT
1 1/4" (3.2 cm) NPT
1 1/4" (3.2 cm) NPT
12 13/64" (30.99 cm) 4" (10.16 cm)
4 13/32" (11.18 cm)
1 1/2" (3.81 cm)
29/64" (1.14 cm)
3 51/64" (9.65 cm)
7 21/32" (19.43 cm)
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model no. 062-3420-4 | contact us 1-800-689-9928
8
SAFETY GUIDELINES
This manual contains information that relates to protecting personal safety and preventing
equipment problems. It is very important to read this manual carefully and understand it
thoroughly before using this product.
• These precautions are intended for the personal safety of the operator and others working
with the operator. Failure to follow these instructions may result in a permanent loss of vision,
serious personal or even fatal injury, property damage and/or tool damage. Please take the
time to read and understand them.
• Wear safety glasses with side shields when operating the pump and verify that others in the
work area are also wearing safety glasses. Safety glasses must conform to both American
National Standards Institute (ANSI Z87.1) and Canadian Standards Association (CSA Z94.3)
standards requirements and must provide protection from flying particles from the front and the
sides. Failure to comply may result in moderate injury.
• The motor of this pump has a thermal protector that will trip if the motor becomes too hot. The
protector will reset itself once the motor cools down and an acceptable temperature has been
reached. The pump may restart unexpectedly if it is plugged in.
• This pump is made of high-strength, corrosion-resistant materials. It will provide trouble-free
service for a long time when properly installed, maintained, and used. However, inadequate
electrical power to the pump, dirt, or debris may cause the pump to fail. Please carefully read
the manual and follow the instructions regarding common pump problems and remedies.
• Mastercraft Canada is not responsible for losses, injury, or death resulting from a failure to
observe these safety precautions, or the misuse or abuse of pumps or equipment.
DANGER!
• Keep children away from the work area. Do not allow children to handle the pump.
• Follow all electrical and safety codes, particularly the Canadian Electrical Code, and local codes and ordinances.
• Disconnect the power supply to the pump, drain all water and release all pressure from the water system before servicing
any pump component.
• Risk of fire or explosion: Do not pump flammable or explosive liquids such as oil, gasoline, kerosene, ethanol, etc. Do not
use in the presence of flammable or explosive vapours. Using this pump with or near flammable liquids can cause an
explosion or fire, resulting in property damage, serious personal injury and/or death.
• Risk of electric shock: Never remove the ground terminal on the three-pronged power plug of the pump as the ground terminal is
designed for protection. Do not adjust any electrical appliance or product without disconnecting the power supply. Do not stand
on wet or damp surface or in water when the pump is connected. Avoid handling the pump with wet hands.
• Risk of burns: Do not touch the motor housing during operation. The motor is designed to operate at high temperatures.
Do not disassemble the motor housing.
• Ensure the electrical power source is adequate for the requirements of the pump.
• Extension cords may not deliver sufficient voltage to the pump motor. Extension cords present a life-threatening safety
hazard if the insulation becomes damaged or the connection ends fall into water. The use of an extension cord to power
this pump is not permitted.
• This unit is designed only for use on 115 V (single phase), 60 Hz, and is equipped with an approved 3-conductor cord
and 3-prong grounded plug. Do not remove the ground pin under any circumstances. The 3-prong plug must be directly
inserted into a properly installed and grounded 3-prong, grounding-type receptacle. Do not use this pump with a 2-prong
wall outlet. Replace the 2-prong outlet with a properly grounded 3-prong receptacle (a GFCI outlet) installed in accordance
with the Canadian Electrical code and local codes and ordinances. All wiring should be performed by a qualified
electrician.
• Ensure that the electrical circuit to the pump is protected by a 15 A fuse or circuit breaker.
CAUTION!
• Know the pump and its applications, limitations, and potential hazards.
• Secure the discharge line before starting the pump. An unsecured discharge line will whip, possibly causing personal
injury and/or property damage.
• Secure the pump to a solid base. This will aid in keeping the pump in a vertical orientation. This is critical in keeping the
pump operating at maximum efficiency. It will also help prevent the pump from clogging resulting in premature failure.
• Periodically inspect the pump and system components. Disconnect the pump from the power supply before inspecting.
• Never run the pump dry, as doing so may damage the mechanical seal and void the warranty.
• Do not lift the pump by the power cord.
SAFETY GUIDELINES
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SAFETY GUIDELINES
UNPACKING
• Upon receiving the pump, it should be inspected for damage or shortages. If damage has
occurred, file a claim immediately with the carrier that delivered the pump. If the manual is
removed from the packaging, do not lose or misplace.
STORAGE
• Short Term—Pumps are manufactured for efficient performance following short, inoperative
periods in storage. For best results, pumps can be retained in storage, as factory assembled, in
a dry atmosphere with constant temperatures for up to six (6) months.
• Long Term—For storage of six (6) months, to twenty-four (24) months, the units should be
stored in a temperature-controlled area: a roofed-over, walled enclosure that provides protection
from the elements (rain, snow, wind-blown, dust, etc.), and where the temperature can be
maintained between 4 and 40°C (40 and 120°F). If extended high humidity is expected to be
a problem, all exposed parts should be inspected before storage and all surfaces that have
the paint scratched, damaged, or worn should be recoated with a water-based, air-dry enamel
paint. All surfaces should then be sprayed with a rust-inhibiting oil.
• Pump should be stored in its original shipping container. On initial start up, rotate impeller by
hand to assure seal and impeller rotate freely.
INSTALLATION
DISCHARGE
• Please see the step 2 of page 4 for details.
ELECTRICAL CONNECTIONS
• Pump comes with diaphragm switch.
• Power Cable—The cord assembly mounted to the pump must not be modified in any way. Any
splice between the pump and the control panel must be made in accordance with all applicable
electric codes. It is recommended that a junction box, if used, be mounted outside the sump or
be of at least NEMA 4 construction if located within the wet wall. Do not use the power cable to
lift pump.
WARNING!
• Protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord. Do not use
damaged or worn cords.
• Failure to comply with the instructions and designed operation of this unit may void the warranty. Attempting to use a
damaged pump can result in property damage, serious personal injury and/or death.
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model no. 062-3420-4 | contact us 1-800-689-9928
SAFETY GUIDELINES
SAFETY GUIDELINES
WIRE SIZE
• Consult a qualified electrician for proper wire size.
PRE-OPERATION: CHECK VOLTAGE AND PHASE
• Before operating pump, check to make sure that the voltage and phase information
stamped on the pump’s identification plate matches the available power.
IDENTIFICATION PLATE
• Note the numbers on the pump’s identification plate and record at the end of the manual
for future reference.
INSULATION TEST
• Before the pump is put into service, an insulation (megger) test should be performed on it.
The ohm values as well as the volts and amps should be recorded.
PUMP-DOWN TEST
• After the pump has been properly wired and lowered into the basin, sump, or lift station,
it is advisable to check the system by filling with liquid and allowing the pump to operate
through its pumping cycle. The time needed to empty the system, or pump down time,
should be recorded.
MAINTENANCE
• Please see page 16 for details.
CAUTION!
• Risk of electric shock. Do not remove cord and/or strain relief. Do not connect conduit to pump.