MasterCraft 062-3413-2 User manual

INSTRUCTION
MANUAL
Stainless Steel
IRRIGATION AND
LAWN SPRINKLER PUMP
IMPORTANT:
Please read this manual carefully before running
this pump and save it for reference.
model no. 062-3413-2

2

Technical Specifications 4
Safety 5
Installation Instructions 7
Operation Instructions 9
Troubleshooting 11
Key Parts Diagram 12
Warranty 13
TABLE OF CONTENTS
TABLE OF CONTENTS
3
NOTE:
If any parts are missing or damaged, or if you have any questions, please call our
toll-free helpline at 1-800-689-9928.
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions.
Read all instructions and follow them with use of this product.

model no. 062-3413-2 | contact us 1-800-689-9928
Model number 062-3413-2
Voltage 115 V/60 Hz
Maximum head height 165' (50 m)
Horsepower 1 1/2 HP
Amps 10 A
Maximum flow 1200 U.S. GPH (4542 L/h)
Discharge size 1" (2.5 cm) female national pipe thread (FNPT),
¾" (1.9 cm) garden hose adaptor (included)
Power cord length 6’ 7” (2 m)
TECHNICAL SPECIFICATIONS
0' (0 m) 50' (15.2 m) 100' (30.5 m) 150' (45.7 m)
1200 U.S. GPH
(4542 L/h)
900 U.S. GPH
(3407 L/h)
480 U.S. GPH
(1817 L/h)
40 U.S. GPH
(151 L/h)
PERFORMANCE
TECHNICAL SPECIFICATIONS
4

SAFETY
SAFETY
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at
1-800-689-9928.
WARNING
• Running the pump without sufficient water will damage the pump and void the pump's
warranty.
• Do not pump flammable or explosive liquids such as oil gasoline kerosene ethanol, etc. Do not
use in the presence of flammable or explosive vapours. Using this pump with or near
flammable liquids can cause an explosion or fire, resulting in property damage, serious
personal injury and/or death.
• Always disconnect the pump from its power source before inspection.
• Do not stand in water when the pump is connected. Do not handle pump with wet hands.
• Do not touch the pump housing while it is operating as the pump may be HOT and can cause
serious skin burns.
• Do not disassemble the motor housing. This pump has NO repairable internal parts, and
disassembling may cause dangerous electrical wiring issues.
CAUTION:
• This pump is made of high-strength corrosion-resistant materials. It will provide
trouble-free service for many years when properly installed, maintained, and used.
However, inadequate electrical power or blockage by dirt could cause damage to the pump
and void the warranty. To minimize the potential for water damage due to pump failure
please read the section of this manual regarding common pump problems and remedies or
call one of our pump experts at 1-800-689-9928.
• This pump is not designed to function as a permanently installed pump. It is also not
engineered to be run continuously as a "fountain" or "waterfall" pump. The pump should
be used with a 5/8" (1.6 cm) or larger inside diameter garden hose.
• For safety, the pump motor has an automatically resetting thermal protector that
automatically will turn off the pump if it becomes too hot. Overuse of this feature will
damage the pump and void the warranty.
• Once the thermal protector detects that the pump has cooled to a safe temperature, it will
allow the pump to operate normally. If the pump is plugged in, it may restart unexpectedly.
5

model no. 062-3413-2 | contact us 1-800-689-9928
SAFETY
ADDITIONAL SAFETY PRECAUTIONS
1. Know the pump applications, limitations, and potential hazards.
2. Make certain the electrical power source is adequate for the requirements of the pump.
3. ALWAYS disconnect the power to the pump and drain all water from the system before
servicing.
4. Secure the pump on a solid base as close to the source of water as possible.
5. Secure the discharge hose before starting the pump. Pump torque may cause an unsecured
discharge hose to "whip”, possibly causing personal injury and/or property damage.
6. Before using the pump, check the hose for holes or excess wear, which could cause leaks, and
ensure the hose is not kinked or making sharp angles. A straight hose allows the pump to
move the greatest amount of water quickly.
7. Check that all hose connections are tight to minimize leaks.
8. Connect the pump directly to a grounded GFCI outlet.
9. Extension cords may not deliver sufficient voltage to the pump motor. Extension cords present
a life-threatening safety hazard if the insulation becomes damaged or the connection ends fall
into the water. If using a 50' (15 m) cord, use 16-gauge wire. If using a 100' (30 m) cord, use
14-gauge wire.
10. Make certain the electrical circuit to the pump is protected by a 10 A or larger fuse or circuit
breaker.
11. Periodically inspect pump and system components to ensure that the pump inlets are free of
mud, sand, and debris. DISCONNECT THE PUMP FROM THE POWER SUPPLY BEFORE
INSPECTING.
12. Wear safety glasses at all times when working with pumps.
13. Follow all electrical and safety codes, particularly the National Electrical Code (NEC) or the
Canadian Electrical Code (CEC), and in the workplace, the Occupational Safety and Health Act
(OSHA) or the Canadian Centre for Occupational Health and Safety (CCOHS).
14. This unit is designed only for use on 115 V (single phase), 60 Hz, and is equipped with an
approved 3-conductor cord and 3-prong, grounding-type receptacle. Do not use the pump
with a 2-prong wall outlet. Replace the 2-prong outlet with a properly grounded 3-prong
receptacle (a GFCI outlet) installed in accordance with the NEC or CEC and local codes and
ordinances. AII wiring should be performed by a qualified electrician.
15. Protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking
the cord. Do not use damaged or worn cords.
6

INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Estimated Assembly Time: 5 minutes
Materials Required for Assembly (sold separately): 3/4" (1.9 cm) foot valve, 1" (2.5 cm) discharge tee,
100# pressure gauge, thread tape, 3/4" (1.9 cm) standard garden hose (for discharge), 3/4" (1.9 cm)
heavy-duty garden hose (for suction).
NOTE:
• If a standard garden hose is used for suction line, the hose could collapse, allowing the pump to run dry.
This could cause permanent damage and void warranty. This pump is designed to sprinkle lawns and
small gardens from lakes, ponds, or rivers, empty or fill stock tanks, remove standing water from flooded
areas or transfer water. Flammable liquids such as gasoline, chemicals, or corrosive liquids should never
be used with this pump.
• This pump is not intended for permanent installation or long, extended periods of continuous operation.
• This pump is not to be used with pop-up sprinklers.
CAUTION:
• Never install a shutoff valve in the suction or discharge of this pump. This will cause
excessive friction loss and will damage the pump and void the warranty.
• AII connections must be airtight. A single leak will prevent proper operation of the pump
and may cause the pump to run dry. If the pump runs dry, this will void the warranty.
WARNING:
• Always use the handle to lift pump. Never use a power cord to lift pump. To avoid skin
burns, unplug and allow time for the pump to cool after periods of extended use. Before
beginning assembly of the product, make sure all parts are present. Compare parts with
package contents list. If any part is missing or damaged do not attempt to assemble the
product. Contact customer service for replacement parts.
• Place the pump on level support before operation.
1Positioning the Pump
a. Place the pump as close as possible to the water
source, keeping the vertical distance from the
water to the pump as small as possible
(maximum lift is 25' (7.6 m)).
b. Place the pump (A) on a level support.
c. Install a 3/4" (1.9 cm) foot valve (sold
separately). When the suction lift is over 10'
(3 m) or when the suction line is more than 10'
(3 m) long, the foot valve will keep the pump
primed when it is turned off.
d. You can use a regular garden hose (sold
separately) as the discharge line.
Note: The inlet line may be PVC or reinforced hose.
Small leaks in the suction line greatly reduce the
efficiency of the pump and may prevent priming.
7
A
A

model no. 062-3413-2 | contact us 1-800-689-9928
INSTALLATION INSTRUCTIONS
2Positioning the Hose Adaptors
a. Wrap threads of discharge tee (sold
separately) with thread tape.
b. Thread a 1" (2.5 cm) discharge tee
(2) into the outlet of the pump.
c. Thread hose adaptors (B) into pump
outlet and into the discharge tee (2).
Note: Discharge tee is optional.
CAUTION: A|I connections must be
airtight. A single leak will prevent proper
operation of the pump and may cause
the pump to run dry. This will void the
warranty.
3
4
Installing the Pump:
a. Connect a 3/4" (1.9 cm) heavy-duty garden
hose (sold separately) to the pump inlet (1).
The inlet connection can also be used with 1"
(2.5 cm) PVC pipe (Note: If you are using a PVC
pipe, you will need a 1" (2.5 cm) male NPT X
slip adaptor).
Notice: The inlet hose must be a reinforced type
when pumping from lakes, ponds, or small
streams. A regular garden hose will collapse and
lead to pump failure.
Note: A foot valve MUST be used to maintain
prime during operation. Foot valves are sold
separately.
b. Connect an outlet pipe or 3/4" (1.9 cm)
standard garden hose (sold separately) to the
discharge tee (2). The outlet connection is
designed for a 1" (2.5 cm) NPT thread. Rigid
pipes such as PVC or a garden hose may be
used.
Connect your discharge hose to a
standard lawn sprinkler (maximum
2 sprinklers).
Note: This pump (A) is not designed to
be used with underground, pop-up
sprinklers (zoned systems). If you have
this type of system, purchase a
higher-capacity lawn or irrigation pump.
8
B
2
B
2
1

OPERATION INSTRUCTIONS
OPERATION INSTRUCTIONS
1Priming the Pump:
Note:
• The pump must be filled with water before
operation. Running the pump dry will cause
damage to the shaft seal and will void the
warranty.
• Add thread tape on the discharge tee cap
(2). If discharge tee is not connected:
Remove the discharge tee cap (2). Fill water
into top of discharge tee (3) until pump
overflows with water. If discharge tee is
connected, remove the prime plug (1). Fill
water into top of discharge tee (3) until
pump overflows with water. Reinstall the
prime plug (1) or the discharge tee cap (2)
when finished priming.
• This pump is not designed to be used with
under-ground pop-up sprinklers (zoned
systems). If you have this type of system
purchase a higher-capacity lawn or
irrigation pump.
Usage: You can install a 100# pressure gauge
(sold separately) on top of the discharge tee
cap in order to monitor pressure.
WARNING:
• Do not run the pump with the outlet pipe or hose nozzle closed. This will cause damage to
the pump, or burst the hose from excessive pressure. This could result in death or serious
injury. Use only reinforced high-pressure hoses or pipes for the outlet connection or pipes
for the inlet (suction) connection.
• Never remove the ground prong on the power cord. Never hardwire the power cord.
Cutting the cord, hardwiring, or removing the ground prong can result in death or serious
injury and will void the warranty.
9
2
3
1

model no. 062-3413-2 | contact us 1-800-689-9928
OPERATION INSTRUCTIONS
2
3Storing the Pump:
Protect against flooding and
excessive moisture by storing in a
dry place.
Draining the Pump for Winter:
a. Disconnect the suction (1) and
discharge (2) lines from the
pump (A).
b. Remove the water drain plug (3)
from the pump (A).
c. Drain all piping below the frost
line or store the piping indoors.
d. Store the pump indoors.
Running the Pump
Plug the power cord into a GFCI-protected
electrical outlet and press the power switch
to the On position. If the pump does not
pump water within 2 minutes, turn the pump
(A) off. Refill with clean water and make sure
all connections are airtight. To turn the pump
off, press the power switch to the off
position.
DANGER: Risk of electric shock. Always
disconnect the electrical supply before
attempting to install, service, or perform any
maintenance. If the power source is out of
sight, lock and tag in the open (off) position
to prevent unexpected power application.
Failure to do so could result in fatal electrical
shock. Only qualified electricians should
repair this unit. Improper repair could result
in fatal electric shock.
WARNING: Let the pump cool for at least 20
minutes before attempting to service. The
motor may be extremely hot. Personal injury
may result.
10
A
A
1
2
3

TROUBLESHOOTING
1. There is an air leak in the suction
line.
2. The impeller is blocked.
3. The seal is worn.
4. The suction lift is too high.
5. The hose is kinked or looped.
6. The fittings are not tight.
7. The suction hose is out of water.
8. The inlet is clogged.
1. The piping or hose is fouled or
damaged.
2. The voltage is low.
3. The hose diameter is too small.
4. The discharge hose is too small.
The pump
will not
prime or
retain prime
after
operating
Flow rate too
low
1. Repair or replace the suction line.
2. Remove the blockage.
3. Replace the seal.
4. Lower the pump.
5. Straighten the hose.
6. Tighten the fittings.
7. Submerge the suction hose end.
8. Clean the inlet.
1. Clean or replace the piping or hose.
2. If the voltage is less than 108 V, check
the wiring size or use a shorter
extension cord.
3. Use a minimum 3/4" (1.9 cm)
heavy-duty garden hose.
4. Use as short a hose as possible
(maximum of 50' (15 m)).
1. The seal is worn.
2. The shaft is grooved.
3. The pump head is loose on the
motor.
The seal
leaks
1. Replace the seal. Call for replacements.
2. Replace the rotor. Call for replacements.
3. Ensure the pump is assembled properly
and that there is no obstruction.
Problem Possible Cause Corrective Action
TROUBLESHOOTING
1. There is a blown fuse or tripped
circuit breaker in your home's
breaker/fuse box.
2. The voltage is low.
3. The impeller is blocked.
4. The motor is defective.
The pump
will not
start or run
1. If blown, replace with a proper sized
fuse or reset the breaker.
2. If the voltage is less than 108 V, check
the wiring size or use a shorter
extension cord.
3. Remove the blockage.
4. Contact customer service at
1-800-689-9928.
11

model no. 062-3413-2 | contact us 1-800-689-9928
KEY PARTS DIAGRAM
KEY PARTS DIAGRAM
PART LIST
No. Description
Bolt M8*4
Spring washer 8
Washer 8
Pump support
Bracket for pump support
Column tie bolt M6*12
Priming plug
O-ring 8.2*1.9
Pump casing
O-ring 26.3*2.2
Venturi tube
Diffuser
Hex nut 10
Spring washer 10
Washer 10
Impeller
Mechanical seal
O-ring 163*3.55
Seal holder
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Quantity
2
2
2
1
2
8
2
2
1
1
1
1
1
1
1
1
1
1
1
No. Description
Pump support
Terminal box
Power switch
Sealing ring for terminal
Cover
Capacitor 40Mf/250V
Bolt M4*8
Cord clip
Power cord
Cable holder
Ball bearing 6202-Zz/Z2
Shaft key A4*10
Rotor
Motor stator
End plate
Bolt M5*138
Fan
Fan cover
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Quantity
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
4
1
1
12
11
21
22
23
24 25
26
27
28
29
30 31 32 30
33 34 35 36 37
1234567810 12 13
9
14 15 16 17 18 19 20

13
WARRANTY
WARRANTY
PLEASE DO NOT ATTEMPT TO OPEN OR REPAIR THE PUMP YOURSELF. DOING SO COULD VOID
THE WARRANTY AND CAUSE DAMAGE OR PERSONAL INJURY.
This Mastercraft product carries a three (3) year LIMITED warranty against defects in
workmanship and materials. This product is not guaranteed against wear or breakage due to
misuse and/or abuse.
Made in China
Imported by
Mastercraft Canada Toronto, Canada M4S 2B8