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MasterCraft 062-3535-2 User manual

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IMPORTANT:
Please read this manual carefully before running this
submersible sump pump and save it for reference.
INSTRUCTION
MANUAL
Submersible
SUMP PUMP
Model No. 062-3535-2
3
NOTE:
If any parts are missing or damaged, or if you have any questions, please call our
toll-free helpline at 1-800-689-9928.
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions.
Read all instructions and follow them with use of this product.
TABLE OF CONTENTS
4
6
8
11
12
Quick Start Guide
Technical Specifications
Safety Guidelines
Key Parts Diagram
Assembly Preparation
13
14
15
16
17
Assembly Instructions
Operating Instructions
Maintenance
Troubleshooting
Warranty
TABLE OF CONTENTS
model no. 062-3535-2 | contact us 1-800-689-9928
4
QUICK START GUIDE
SUMP REQUIREMENTS
Pit must be covered. It is usually
10" (25.4 cm) in diameter and
14" (35.6 cm) deep.
Install on a hard surface: brick,
cement, or concrete block;
not sand, clay, or gravel.
1
DISCHARGE PLUMBING
To install the discharge plumbing and
check valve on the pump:
A. Use non-stick tape—NOT pipe joint
compound.
B. Tighten the pipe into the pump.
C. Install the check valve as close to
the pump as possible.
D. Drill an 1/8" (3 mm) anti-airlock hole as
shown. The hole must be in the sump.
2
INSERTING THE PUMP
Place the pump in the sump,
making sure that nothing interferes
with switch operation.
3
1 1/4" (3.2 cm) or
1 1/2" (3.8 cm)
Discharge Pipe
Check Valve
1/8" (3 mm)
Anti-airlock Hole
PVC Threaded
Adaptor
14"
(35.6 cm)
depth
Sump Pit
10" (25.4 cm) diameter
5
WARNING!
QUICK START GUIDE
COMPLETING THE PLUMBING
Finish installing the necessary
plumbing. Follow the glue
manufacturer’s instructions for
curing time.
4
VERIFYING OPERATION
Check the pump’s operation by filling
the sump with water until the pump
starts. Let it run until it has pumped
down the sump and stopped. Replace
the sump cover.
5
PLUGGING IN THE PUMP
Plug the pump into a 15 A
circuit.
The circuit should be GFCI protected
and dedicated to the sump pump.
Plastic pipe glue is extremely flammable. Follow the glue manufacturer’s instructions
carefully if you are using glued plastic pipe for the discharge pipe.
Install in compliance with all applicable laws, codes, and ordinances. Non-compliance may
cause product failure, property damage, and/or personal injury.
Do not use an extension cord with a sump pump.
Regularly inspect pump inlet and clean away any debris.
6
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
MOTOR AND ELECTRICAL
SKU number 062-3535-2
rellepmI
Solids handling 1/4” (6.3 mm) spherical
Upper bearing Ball bearing
Lower bearing Ball bearing
Motor protection Auto-reset thermal overload protection in motor
Maximum flow 3600 U.S. GPH (13,627 L/hr)
Maximum head height 28' (8.5 m)
Construction material Aluminum alloy for motor house; plastic for volute and
impeller
Plastic
Liquid temperature range 32 to 95°F (0 to 35°C)
Single phase Permanent split capacitor (PSC)
Motor NEMA L, torque curve, oil-filled, squirrel cage induction,
class B insulation
Seal Lip seal
Discharge size 1 1/2" (3.8 cm) female national pipe thread (FNPT)
or 1 1/4" (3.2 cm) FNPT (with adaptor)
Cord length 10' (3 m)
Cord size 18 AWG
3/1PH
115 V ACPower
06zH
0543MPR
Full load amps 7.6
Cord type SJTW
NOTE:
Do not reduce size of discharge pipe or hose below 1 1/4" (3.2 cm) diameter.
If discharge is too small, pump will overheat and fail prematurely.
This pump is designed for use in a residential sump only. Only pump
water with this pump.
model no. 062-3535-2 | contact us 1-800-689-9928
7
TECHNICAL SPECIFICATIONS
Lift in feet/
metres
0’
(0 m)
5’
(1.5 m)
10’
(3 m)
15’
(4.6 m)
20’
(6 m)
25’
(7.6 m)
U.S. gallons/
litres per hour
3600
(13,627)
3400
(12,870)
3000
(11,356)
2500
(9,463)
1900
(7,192)
1000
(3,785)
DIMENSIONS
PERFORMANCE CHART
11 1/2" (29.2 cm)
7 3/4" (19.7 cm)
11 1/8" (28.2 cm)
9 1/4"
(23.5 cm)
ON
OFF
6 3/4"
(17.2 cm)
3 3/16"
(8.1 cm)
4" (10.2 cm)
4"
(10.2 cm)
9 11/16"
(24.6 cm)
2 1/2"
(6.3 cm)
3 1/2"
(8.9 cm)
*Friction loss in piping not included in measurement.
8
SAFETY GUIDELINES
SAFETY GUIDELINES
This manual contains information that relates to protecting personal safety and preventing
equipment problems. It is very important to read this manual carefully and understand it
thoroughly before using this product.
• These precautions are intended for the personal safety of the operator and others working
with the operator. Failure to follow these instructions may result in a permanent loss of vision,
serious personal or even fatal injury, property damage and/or tool damage. Please take the
time to read and understand them.
• Wear safety glasses with side shields when operating the pump and verify that others in the
work area are also wearing safety glasses. Safety glasses must conform to both American
National Standards Institute (ANSI Z87.1) and Canadian Standards Association (CSA Z94.3)
standards requirements and must provide protection from flying particles from the front and the
sides. Failure to comply may result in moderate injury.
• The motor of this pump has a thermal protector that will trip if the motor becomes too hot.
The protector will reset itself once the motor cools down and an acceptable temperature has
been reached. The pump may restart unexpectedly if it is plugged in.
• This pump is made of high-strength, corrosion-resistant materials. It will provide trouble-free
service for a long time when properly installed, maintained, and used. However, inadequate
electrical power to the pump, dirt, or debris may cause the pump to fail. Please carefully read
the manual and follow the instructions regarding common pump problems and remedies.
• Mastercraft Canada is not responsible for losses, injury, or death resulting from a failure to
observe these safety precautions, or the misuse or abuse of pumps or equipment.
DANGER!
• Keep children away from the work area. Do not allow children to handle the pump.
• Follow all electrical and safety codes, particularly the Canadian Electrical Code, and local codes and ordinances.
• Ensure that the electrical circuit to the pump is protected by a 15 A fuse or circuit breaker.
• Disconnect the power supply to the pump, drain all water and release all pressure from the water system before
servicing any pump component.
• Risk of fire or explosion: Do not pump flammable or explosive liquids such as oil, gasoline, kerosene, ethanol, etc.
Do not use in the presence of flammable or explosive vapours. Using this pump with or near flammable liquids can
cause an explosion or fire, resulting in property damage, serious personal injury and/or death.
• Risk of electric shock: Never remove the ground terminal on the three-pronged power plug of the pump as the
ground terminal is designed for protection. Do not adjust any electrical appliance or product without disconnecting
the power supply. Do not stand on wet or damp surface or in water when the pump is connected. Avoid handling
the pump with wet hands.
• Risk of burns: Do not touch the motor housing during operation. The motor is designed to operate at high temperatures.
Do not disassemble the motor housing.
• Ensure the electrical power source is adequate for the requirements of the pump.
• Extension cords may not deliver sufficient voltage to the pump motor. Extension cords present a life-threatening
safety hazard if the insulation becomes damaged or the connection ends fall into water. The use of an extension cord
to power this pump is not permitted.
• This unit is designed only for use on 115 V (single phase), 60 Hz, and is equipped with an approved 3-conductor cord
and 3-prong grounded plug. Do not remove the ground pin under any circumstances. The 3-prong plug must be
directly inserted into a properly installed and grounded 3-prong, grounding-type receptacle. Do not use this pump
with a 2-prong wall outlet. Replace the 2-prong outlet with a properly grounded 3-prong receptacle (a GFCI outlet)
installed in accordance with the Canadian regulation is the National Electric Code (NEC) and the Canadian Electric Code
(CEC). All wiring should be performed by a qualified electrician.
CAUTION!
• Know the pump and its applications, limitations, and potential hazards.
• Periodically inspect the pump and system components. Disconnect the pump from the power supply before inspecting.
• Never run the pump dry, as doing so may damage the mechanical seal and void the warranty.
• Do not lift the pump by the power cord.
• Secure the pump to a solid base. This will aid in keeping the pump in a vertical orientation. This is critical in keeping
the pump operating at maximum efficiency. It will also help prevent the pump from clogging resulting in premature
failure.
• Secure the discharge line before starting the pump. An unsecured discharge line will whip, possibly causing personal
injury and/or property damage.
model no. 062-3535-2 | contact us 1-800-689-9928
9
SAFETY GUIDELINES
UNPACKING
• Upon receiving the pump, it should be inspected for damage or shortages. If damage has
occurred, file a claim immediately with the carrier that delivered the pump. If the manual is
removed from the packaging, do not lose or misplace.
STORAGE
• Short Term—Pumps are manufactured for efficient performance following short, inoperative
periods in storage. For best results, pumps can be retained in storage, as factory assembled,
in a dry atmosphere with constant temperatures for up to six (6) months.
• Long Term—For storage of six (6) months, to twenty-four (24) months, the units should
be stored in a temperature-controlled area: a roofed-over, walled enclosure that provides
protection from the elements (rain, snow, wind, dust, etc.), and where the temperature
can be maintained between 4 and 40°C (40 and 104°F). If extended high humidity is
expected to be a problem, all exposed parts should be inspected before storage and all
surfaces that have the paint scratched, damaged, or worn should be recoated with a water-based,
air-dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil.
• Pump should be stored in its original shipping container. On initial start up, rotate impeller by hand
to ensure seal and impeller rotate freely.
INSTALLATION
DISCHARGE
• Discharge piping should be as short as possible. A check valve is recommended for each
pump being used. The check valve is used to prevent backflow into the sump. Excessive
backflow can cause flooding and/or damage to the pump.
ELECTRICAL CONNECTIONS
• Pump comes with float switch.
• Power Cable—The cord assembly mounted to the pump must not be modified in any way.
Any splice between the pump and the control panel must be made in accordance with all
applicable electric codes. It is recommended that a junction box, if used, be mounted outside
the sump or be of at least NEMA 4 construction if located within the wet wall. Do not use
the power cable to lift pump.
• Protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord. Do not
use damaged or worn cords.
• Failure to comply with the instructions and designed operation of this unit may void the warranty. Attempting to
use a damaged pump can result in property damage, serious personal injury and/or death.
WARNING!
10
SAFETY GUIDELINES
SAFETY GUIDELINES
WIRE SIZE
• Consult a qualified electrician for proper wire size.
PRE-OPERATION: CHECK VOLTAGE AND PHASE
• Before operating pump, check to make sure that the voltage and phase information
stamped on the pump’s identification plate matches the available power.
IDENTIFICATION PLATE
• Note the numbers on the pump’s identification plate and record at the end of the manual
for future reference.
INSULATION TEST
• Before the pump is put into service, an insulation (megger) test should be performed on it.
The ohm values as well as the volts and amps should be recorded.
PUMP-DOWN TEST
• After the pump has been properly wired and lowered into the basin, sump, or lift station,
it is advisable to check the system by filling with liquid and allowing the pump to operate
through its pumping cycle. The time needed to empty the system, or pump down time,
should be recorded.
MAINTENANCE
• As the motor is oil-filled no lubrication or other maintenance is required.
CAUTION!
• Risk of electric shock. Do not remove cord and/or strain relief. Do not connect conduit to pump.
model no. 062-3535-2 | contact us 1-800-689-9928