Maxon 297115-01 User manual

LIFT CORPORATION Sht. 1 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
INSTRUCTION, TUK-A-WAY DUAL CONTROL
P/N 297115-01
SELF-TAPPING SCREW
P/N 900057-5
QTY. 2
TOGGLE SWITCH ASSEMBLY, 175” LG
P/N 296855-03
QTY. 1
GROMMET
P/N 266428-12
QTY. 1
7” PLASTIC TIE
P/N 205780
QTY. 3

LIFT CORPORATION Sht. 2 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
ELECTRICAL SCHEMATIC (GRAVITY DOWN)
FIG. 2-1

LIFT CORPORATION Sht. 3 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
ELECTRICAL SCHEMATIC (POWER DOWN)
FIG. 3-1

LIFT CORPORATION Sht. 4 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
DISCONNECTING POWER
FIG. 4-2
NEGATIVE (-)
BATTERY TERMINAL
NEGATIVE (-)
BATTERY CABLE
NUT
WARNING
!
To prevent accidental personal injury and equipment damage, disconnect (-)
battery cable from battery.
Remove all rings, watches and jewelry before doing any electrical work.
WARNING
!
Never route an energized wire. Make sure battery is disconnected. Always
route electrical wires clear of moving parts, brake lines, sharp edges and
exhaust systems. Avoid making sharp bends in wiring. Attach securely. If
drilling is necessary, first check behind the drilling surface so you do not
damage any fuel lines, vent lines, brake lines or wires.
WARNING
!
2. Disconnect power from liftgate.
Remove nut from negative (-)
battery terminal (FIG. 4-2). Dis-
connect negative (-) battery
cable (FIG. 4-2).
1. Lower platform to the ground. Then, unfold
platform and flipover to the ground (FIG. 4-1).
See Operation Manual for detailed operating
instructions.
PLATFORM LOWERED TO THE GROUND
FIG. 4-1

LIFT CORPORATION Sht. 5 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
DRILLING HOLES IN VEHICLE BODY
FIG. 5-1
3. Measure, mark, and drill one 3/4“
hole and two #21–size holes in the
vertical post on curb side of vehicle
body as shown in FIG. 5-1.

LIFT CORPORATION Sht. 6 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
Always route electrical wires clear of moving parts, brake lines, sharp
edges and exhaust systems. Avoid making sharp bends in wiring. Attach
securely. If drilling is necessary, first check behind the drilling surface so
you do not damage fuel lines, vent lines, brake lines or wires.
CAUTION
!
4. Insert control switch wiring into
the 3/4” hole on the corner
post and run it down, out and
under the vehicle body to the
pump assembly. (See dashed
line - FIG. 6-1.) Secure wiring
to vehicle body using frame
clips and/or loom clamps with
self tapping screws (Kit items).
Then, attach switch in correct
position on corner post.
CONTROL SWITCH WIRING
FIG. 6-1
SELF-TAPPING
SCREW
CONTROL SWITCH
3/4” HOLE
CONTROL SWITCH
WIRING
PUMP
ASSEMBLY

LIFT CORPORATION Sht. 7 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
8. Reconnect battery cable to starter
solenoid (FIG. 7-1B).
9. Bolt on the pump cover as shown
in FIG. 7-1.
7. Insert switch wiring through
new grommet on pump
mounting plate (FIG. 7-1A).
Then, connect the switch wir-
ing to the junction block (FIG.
8-1) or power down module
(FIG. 8-2) as shown on the
next page.
BOLTING / UNBOLTING PUMP COVER
FIG. 7-1
BATTERY CABLE &
TERMINAL LUG
OLD GROMMET
PUMP COVER
POWER UNIT (REF)
FLAT WASHERS
(5 PLACES)
CAP SCREWS
(5 PLACES)
OLD GROMMET
FIG. 7-1A
NEW GROMMET
FIG. 7-1B
BATTERY CABLE &
TERMINAL LUG
NEW GROMMET
TERMINAL
NUT & LOCK
WASHER
STARTER
SOLENOID
STARTER
SOLENOID
DUAL SWITCH
WIRING
Do not over-tighten the terminal
nuts. For the 5/16” load terminals,
torque nuts to 35 lb-in. Torque
the nuts on #10-32 control termi-
nals to 15 lb-in.
CAUTION
TERMINAL
NUT & LOCK
WASHER
6. Disconnect battery cable from
starter solenoid (FIG. 7-1A).
Remove existing grommet
from pump mounting plate
(FIG. 7-1A). Insert new grom-
met (Kit item) into pump
mounting plate (FIG. 7-1B).
5. Unbolt and remove pump cover
(FIG. 7-1).

LIFT CORPORATION Sht. 8 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
CONNECTING SECOND CABLE TO G/D PUMP
FIG. 8-1
CONNECTING SECOND CABLE TO P/D PUMP
FIG. 8-2
JUNCTIONBLOCK
DUAL
CONTROL SWITCH
MAIN CONTROL
SWITCH CABLE
STARTER SOLENOID
COIL DRIVE (+) TERMINAL
10A FUSE
10A FUSE
GREEN WIRE
BLACK WIRE CONNECTION TERMINAL
WHITE WIRE
POWER DOWN MODULE
TERMINAL 2
TERMINAL 1
MAIN CONTROL
SWITCH CABLE
STARTER SOLENOID
GREEN WIRE
GROMMET
BLACK WIRE
WHITE WIRE
DUAL
CONTROL SWITCH
GROMMET

LIFT CORPORATION Sht. 9 of 9 DSG# M-16-08 Rev. - Date: 05/05/17
© MAXON Lift Corp. 2017
10. Reconnect power to liftgate.
Remove nut from negative
(-) battery terminal (FIG. 9-1).
Connect negative (-) battery
cable to the negative (-)
battery terminal (FIG. 9-1).
Install and tighten nut.
VERIFYING DUAL CONTROL SWITCH
FIG. 9-2
RECONNECTING POWER
FIG. 9-1
NEGATIVE (-)
BATTERY CABLE
NEGATIVE (-)
BATTERY TERMINAL
NUT
UP
DN
11. Verify street side control works
correctly. Push switch to UP posi-
tion to raise platform (FIG. 9-2).
Then, push switch to DOWN po-
sition (FIG. 9-2) to lower platform
to the ground.