Mercia Garden Products 01COR0707-V1 Instruction manual

01COR0707-V1
N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
7x7 Corner Shed
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the highest
standards of Safety and in the case of childrens products
independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this
product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
Refer to the instructions pages for you specic product code

1 2 3 4 5 6 7 8
9
Step 1
Place the oor on to a rm & level
base. Ensure the base has suitable
drainage, free from areas where
standing water can collect.
6
50mm Screw x40
40mm Screw x40
80mm Screw x7
Felt Tacks x80
20mm Screw x6
30mm Screw x90
30mm Black Screw x3
Nail Bag
P 2
01COR0707-V1
Overall Dimensions:
Length = 2076mm
Width = 2073mm
Height = 1972mm
Base Dimensions:
Length = 1960mm
Width = 1959mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door
Panel
Window
Panel
Plain
Panel
Rear Panel
Right
Rear Panel
Left
Floor Roof Sheet Door
QTY 2
Roof Support Bar - 2650mm
Roof Support Bar - 1303mm
Roof Support Bar - 763mm
Roof Support Block - 210mm QTY 3
Door Block - 140mm QTY 2
Eaves Frame - 2049mm
Eaves Frame - 2025mm
Eaves Frame - 1149mm Qty 2
Eaves Frame - 1196mm
Fascia - 2045mm QTY 2
Fascia - 1202mm QTY 2
Fascia - 1213mm
Cover Trim - 1800mm QTY 2
Cover Trim - 1918mm QTY 4
Door Trim Top - 543mm
Door Trim Bottom - 1040mm
T-Hinges QTY 4
Turn Buttons QTY 3
“L” Brackets QTY 5
Panel Joint Frame - 1806mm
Pre Assembly
Remove the transportation blocks from
the bottom of each panel before
beginning the assembly.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
25

4
25
Step 2
Place the rear panel right onto
the oor.
Fix the panel joint frame to the
back of the panel using 3x50mm
screws.
3x50mm Screws
Pre drill
hole
50mm
screw
5
Step 3
Place the rear panel left onto
the oor.
Secure the panel to the
panel joint frame using
3x50mm screws.
Do NOT screw the building
to the oor until the roof
is tted.
3x50mm Screws
Pre drill
hole
50mm
screw
Step 4
Place the plain & window panel
onto the oor.
Secure the plain panel
and the window panel
to the rear panels using
3x50mm screws.
The window and plain panels can
be placed either side of the
building.
Do NOT screw the building
to the oor until the roof
is tted.
6x50mm Screws
Pre drill
hole
50mm
screw
1
8
8
26
Step 5
Secure the doors to the door
panel using 2x T-hinges per
door, xing into place using
7x30mm screws per hinge.
Ensure to screw through the
framing.
28x30mm Screws
Pre drill
hole
30mm
screw
P 3
Please retain product label and instructions for future reference

27
24
23
Step 6
Attach the door trims to the
top and bottom of one door.
Making sure the trims overlap
the opposite door, x in place
with 5x20mm screws as shown
in the illustration.
Secure a turn button to one door
inbetween the two trims using
1x30mm black screw.
5x20mm Screws
1x30mm Black Screw
30mm
screw
20mm
screw
Pre drill
hole
27
13
Step 7
Fix the door blocks to back
of the door using 2x30mm
screws per block.
Attach 1x turn button to
each block using 1x30mm
black screws per turn
button.
Ensure the doors open
freely and can be locked
with the turn buttons
4x30mm Screws
2x30mm Black Screw
30mm
screw
30mm
screw
Pre drill
hole
12
9
Step 8
Place the door panel onto
the oor.
Secure the panel to the
the window & plain panel
using 6x50mm screws.
Do NOT screw the building
to the oor until the roof
is tted.
6x50mm Screws
50mm
screw
Pre drill
hole
Roof support must be
level with top of framing
Step 9
Position the larger roof support bar
in the centre of the building, between
the left and right corners.
Ensure the roof support bar is level
with the top of the building and mark
the position with a pencil below the
framing for the support blocks.
Align the roof support blocks with the
marked position and secure to the
framing using 2x80mm screws per
block.
4x80mm Screws
80mm
screw
Pre drill
hole
P 4
Please retain product label and instructions for future reference

11
10
Step 10
Place the shortest roof support bar
at the front of the building, align
with the framing on the door panel
and secure to the door panel and
the roof support bar with 3x
“L” brackets & 12x30mm screws.
Ensure the roof support bar is level
with the top of the building.
Following the same method outlined
in step 9, x the remaining roof
support block to the rear of the building
making sure that the last roof support
bar sits level with the panels. Secure to
the centre support with 2x”L” brackets
and 8x30mm screws.
2x80mm Screws
20x30mm Screws
30mm
screw
Pre drill
hole
80mm
screw
Step 11
Layout the roof sheet and position
the eaves frames around the edge
as shown in the illustration.
Ensure the framing is ush to the
edge of the sheet and x into
each eaves frame into place using
30mm screws.
17x30mm Screws
30mm
screw
Pre drill
hole
Step 12
Place the assembled roof section onto
the building, esuring the framing slots
over each side.
Secure into place using 21x40mm
screws making sure to align the
screws with the vertical framing and
along the roof support bar.
*It is recommended to cut the felt
sheets using the roof as a template
before xing into place.
21x40mm Screws
40mm
screw
Pre drill
hole
Step 12
Secure the building to the oor
using 20x50mm screws, ensuring
to screw through the panel into
the oor bearers.
20x50mm Screws
50mm
screw
Pre drill
hole
P 5
Please retain product label and instructions for future reference
Roof support must be
level with top of framing
12
28
28
Rear roof framing
Rear roof framing
Side roof framing
Side roof framing
Front roof framing

Step 14
Cut the felt into three sheets (as indicated
in the illustration). Place onto the roof
in the order shown and x into place
using 80x felt tacks.
Using one of the fascia’s as a template,
mark and cut o the excess felt, allowing
approximatley 50mm overhang around
the building (see dotted line).
80x Felt Tacks
Felt
tacks
HANDLE
WITH CARE
12
3
4
Step 15
Fix the cover trims to the
building using 3x30mm
screws per trim.
12x30mm screws
30mm
screw
Pre drill
hole
Step 16
Fix the cover trims to the
building using 3x30mm
screws per trim.
6x30mm screws
30mm
screw
Pre drill
hole
P 6
Please retain product label and instructions for future reference
22
22 22
22
1
2
3
50mm
50mm
50mm
3020mm
1000mm
1420mm
50mm
21
21

Step 17
Attach the fascia’s to the building
securing to the building using
17x40mm screws.
17x40mm screws
40mm
screw
Pre drill
hole
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference