Mercia Garden Products 03OVLPBRN0705-V3 Instruction manual

P 1
03OVLPBRN0705-V3
Overlap Bournemouth 7x5
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan .
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a
Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for up to 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
Pressure Treated Timber
Pressure treating is a chemical process which helps to protect wood against adverse weather which could
lead to rot or insect damage.
The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),
Copper Azole (CA), and Micronized Copper Quaternary (MCQ).
Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in
pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 2
03OVLPBRN0705-V3
Overall Dimensions:
Width = 2131mm
Depth = 1490mm
Height = 2195mm
Base Dimensions:
Width = 2082mm
Depth = 1448mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Gable
QTY 1
2
13
5678
Floor
QTY 1 Slave Door
QTY 1
Master Door
QTY 1
Roof Sheet
QTY 2
Plain Gable
QTY 1
Plain Side
QTY 2
Roof Eave - 28x28x1720mm QTY 2
9
10
11
15
Ridge Bar - 27x44x1457mm QTY 1
Fascia - 12x80x1240mm QTY 4
16
17
18
19
20
21
22
35mm Bolt x4
Nail Bag
50mm Screw x 22
Felt Tacks x 80
30mm Screw x 120
10mm Screw x 12
30mm Black Screw x 2
Corner Brace QTY 2
PI-07-0012
Finial QTY 2
SHED DIAMOND FINIAL
Chrome Handle QTY 2
PI-07-0081
Butt Hinge QTY 6
PI-07-0066
Press Lock QTY 1
PI-07-0162
Barrel Bolt QTY 2
PI-07-0012
Turn Button QTY 2
PI-07-0034
Felt QTY 1
PI-01-0012
Corner Strip - 12x44x1700mm QTY 4
PI-07-0011
AI-01BOW-V1
AI-03OVLPBRN0705-V3DG AI-03OVLPBRN0705-V3PSAI-03OVLPBRN0705-V3PG
Window
QTY 2
AI-03OVLPBRN0705-V3F
OSB8-1720X1250mm
AI-03HGMD569X1720-V1
AI-03HGD569X1720-V1
S1280-1240
S1244-1700
F2744-1457
S2828-1720
12
4
13
14
Centre Fascia Block - 44x44x340mm QTY 1
Fascia Block - 27x44x140mm QTY 2
F4444-340 (2x24 deg cuts)
F2744-140
23
Window Block QTY 8

50mm
screw
P 3
Please retain product label and instructions for future reference
Step 1
Parts needed -
Place the oor (No. 5) on a rm
and level base, ensure the base
has suitable drainage free from
areas where standing water can
collect.
(See front page on base
requirements).
Step 2
Parts needed - &
Place the Plain Panel (No. 2) and a
plain side (No. 3) onto the oor. Fix
together with 3x50mm screws as
shown in the diagram.
*Note: Do not screw to the oor at
this stage.
3x50mm screws
Step 3
Parts needed -
Place the other plain side (No. 3) onto
the oor and x in the same way with
3x50mm screws.
*Note: Do not screw to the oor at
this stage.
3x50mm screws
Step 4
Parts needed -
Place the Door Gable (No. 1) onto
the assembly and x with 3x50mm
screws on either end as shown.
*Note: Do not screw to the oor at
this stage.
3x50mm screws
1
1
3
2
5
3
3
3
2
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
5
Pre Assembly
Remove the transportation blocks
from the bottom of each panel
before beginning the assembly.

P 4
Please retain product label and instructions for future reference
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
A
B
19
4
A22
30mm
screw
Step 6
Parts needed - & x3
Place the master door (No. 7) in the
door gap. Fix 3 butt hinges (No. 16) to
the door Gable using 3x30mm screws
ensuring that the screws go through
to the framing.
Then x the hinge to the door using
3x30mm screws. Repeat this with the
remaining hinges.
18x30mm screws
30mm
screw
7
Step 5
Parts needed - x2 & 2 x8
To x the Windows into the
panels that accomodate a window.
Position the Window (No. 4) central
into the window opening. Fix the
Window Block (No. 22) to the Window
central as shown with 1x30mm screw.
Place the Window into the
window hole and x by screwing
though the Window Block with
2x30mm screws as shown.
20x30mm screws
422
A
B
716
14
Step 7
Parts needed - & x3
To x the slave door (No. 6) to the
assembly, use the butt hinges (No. 16)
and follow the same method as the
previous step.
18x30mm screws
30mm
screw
616
16
Pre drill
hole
Pre drill
hole
Pre drill
hole
6

P 5
Please retain product label and instructions for future reference
Step 10
Fix the Roof Sheets (No. 8) on either
side by using 6x30mm screws per
sheet as shown in the diagram.
Screw through the roof into the
framing below.
*Ensure that the larger over hang
on both panels is at the front of the
building.
12x30mm screws
Step 9
Parts needed - x2 & x2
Fix a Roof Eave (No. 9) to one
edge of a Roof Sheet (No. 8) as
shown in the image. Ensure to
screw through the roof into the
eave x using 4x30mm screws per
eave.
Repeat with the other roof sheet.
8x30mm screws
Step 8
Parts needed - & x2
To attach the ridge bar (No. 10) ,
rst x a corner brace (No. 20) to
the back and front of the building
using 2x30mm screws per corner
brace as shown in the image. Then
place the ridge bar on top of them
and screw up through the corner
brace into the ridge bar using
2x30mm screws.
8x30mm screws
30mm
screw
10
8
8
8
10
8
20
20
Pre drill
hole
9
30mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
9

P 6
Step 12
Parts needed - x4
Place a corner strip (No. 12) on all
4 corners of the building as
shown in the diagram and x with
3x30mm screws per strip.
12x30mm screws
Step 11
Fix the panels onto the oor in
alignment with the oor bearers
underneath.
Position the panels so there is
equal spacing between the oor
and cladding on all 4 sides.
Fix using 3x50mm screws per
panel.
12x50mm screws
12
12
30mm
screw
Step 13
Parts needed - x2
Fix the fascia blocks (No. 14) to the
underside of the roof overhang as
shown in the diargam.
Screw down through the roof into
the block using 2x30mm screws per
block
4x30mm screws
14
12
14
Please retain product label and instructions for future reference
14
14
Pre drill
hole
Pre drill
hole
50mm
screw
30mm
screw
Pre drill
hole
12

Felt
tacks
P 7
Please retain product label and instructions for future reference
Step 16
Parts needed - x2
Use 2x30mm screws to x a nial
(No. 15) to the front and back of
the building.
4x30mm screws
15
15
Step 14
Parts needed -
Cut the felt (No. 23) into 3 sheets
and lay onto the roof as shown in the
diagram ensuring there is a 50mm
overhang around the sides.
Fix using felt tacks at 100mm
intervals.
80 Felt Tacks
Step 15
Parts needed - x4
Attach the fascias (No. 11) to the
front and back of the building as
shown. Ensuring the top of the
fasica is ush with the top of the
roof, x using 3x30mm screws
per fascia.
*Trap the felt in between the
building and the fascia.
12x30mm screws
11
11
30mm
screw
11
23
15
23
11
11
Pre drill
hole
30mm
screw
Pre drill
hole

P 8
Please retain product label and instructions for future reference
It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
Step 19
Parts needed - x2
Attach two turn buttons (No. 21) to
the slave door at the top and
bottom of the door using 1x30mm
black screws.
2x30mm black screws
30mm
screw
Slave Door
Locking Door
Step 17
Parts needed - & x2
Position the press lock
(No. 17) onto the master door.
Ensure it is align with the key
hole and x into position using
4x10mm screws.
Then t a barrel bolt
(No. 18) to the top and bottom
of the slave door as shown in
diagram. Use 4x10mm screws
per barrel bolt.
Drill a hole in the framing above
and below the door for the barrel
bolt to x into.
12x10mm screws
Pre drill
hole
10mm
screw
Step 18
Parts needed - x2
To x the Chrome handles (No.
19) rstly pre drill hole approxi-
mately 5mm in the middle of the
door framing, then screw the
handle in as shown using
2x35mm bolt from behind the
door. Repeat with other handle.
Please disregard screws supplied
with handles as they are too
short.
4x35mm bolts
35mm bolt
17
19
18
18
17
19
21
A
B
A
B
Pre drill
hole
Pre drill
hole
INSIDE OF BUILDING 21
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back