Mercia Garden Products 01OVLPA0806DDFW-V2 User manual

8X6 OVERLAP APEX
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm
sunshine and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to
prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:

P 2
01OVLPA0806DDFW-V2 & 01OVLPA0806DDNW-V2
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Length = 2414mm
Width = 1905mm
Height = 1986mm
Base Dimensions:
Length = 2350mm
Width = 1753mm
01OVLPA0806DDFW-V2
01OVLPA0806DDNW-V2
Building Content:
10
11
12
13
14
Door Strip 12x60x1016mm QTY 1
S1260-1016mm
Ridge Bar 28x28x2304mm QTY 1
F2828-2304mm
Door Strip 12x60x530mm QTY1
S1260-530mm
Door Block 28x28x140mm QTY 2
F2828-140mm
Finial QTY 2
SHED DIAMOND FINIAL
Door QTY 2
AI-01MBDR1660X437-V2
8
1 2 3 4
5 6 7
9
17
Door Beading Strip 7x28x1590mm QTY 2
OVLPR28-1590mm
T Hinge QTY 4
PI-07-0021
Plastic Window Cill QTY 1
(FW ONLY)
PI-08-0013
Felt
Styrene QTY 2
(FW ONLY)
PI-05-0114
18
19
21
L-Bracket QTY 2
PI-07-0012
16
Capping
Felt
Turn Button QTY 3
PI-07-0034
20
22
15
Eaves Frame 28x28x1195mm QTY 4
F2828-1195mm
24
23
Door Gable QTY1
AI-01OVLPDG1707x1961-V1
Back Gable QTY1
AI-01OVLPPG1707x1961-V1
Plain Side QTY 2 (NW ONLY)
AI-01OVLPPS2360x1567-V3
Window Panel QTY 1
(FW ONLY)
AI-01OVLPWS2360x1567-V2
Floor QTY 1
AI-01OVLPF2350x1753-V2
Roof QTY 2
PI-03-0219
Fascia 7x60x1016mm QTY 4
OVLPR60-1016mm
Fixed Window Strip 12x30x546mm QTY 5 (FW ONLY)
S1230-546mm
Cover Trims 12x45x1575mm QTY 4
S1245-1575mm
Nail Bag
Felt Tacks x 100
20mm Screw x 13
30mm Screw x 82
50mm Screw x 28
40mm Screw x 44

P 3
Remove transportation
blocks from the bottom of
each panel before beginning
assembly. Each Panel should
have two blocks.
Pre Assembly
Fix the T Hinges onto the
doors and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
28x30mm screws
1
7
7
18
30mm
screw
Pre drill
hole
Place the oor on a rm and level base, ensure the
base has suitable drainage free from areas where
standing water can collect. See the front page for
base requirments.
Step 1
5
Do not secure the building to the oor until
the roof is tted. Fix the panels onto the
oor using 50mm screws in alignment with
the oor joists
Fix the corners with 50mm screws as shown
in diagram.
Position the panels so there is equal spacing
between the oor and cladding on all 4
sides
Step 2
3x50mm Screws
Pre drill
hole
50mm
screw
3
2

P 4
Step 3
9x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
1
4
Use for no
window buildings
3
Pre drill
hole
50mm
screw
Step 4
8x20mm Screws
Place the ridge bar in between the front
and back gables. Ensure the top corners of
the ridge bar sit ush with the top points of
the door gable. Fix the ridge bar to the
gable using one L bracket for each end.
Fix with 4x20mm screws each
15
24
20mm
screw
Pre drill
hole
Step 5
Fix two eaves frames to each roof
sheet using 3x30mm screws per eave.
Fix the roof sheets to the roof ensuring
they come together at the top using
40mm screws directly through the
roof sheet at the top. Make sure to
attach the roofs to the ridge bar.
16
6
30mm
screw
16
12x 30mm Screws
28x 40mm Screws
40mm
screw
Pre drill
hole
Step 6
bOnce the roof is xed
attach the building to
the oor with 50 mm
screws.
16x 50mm Screws
50mm
screw
Pre drill
hole
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 5
100x Tacks
Felt
tacks
21
22
22
21
Step 7
Cut the felt into 2 sheets at 2490mm and x onto
the roof using felt tacks as shown in diagram
ensuring there is 50mm overhang around the
sides. Cut the capping felt to 2490mm and x over
the centre of the apex as shown in the diagram
ensuring there is 50mm overhang around the
sides.
HANDLE
WITH CARE
12
3
4
Fit the Cover Trims to the front and
back of the building as shown in
the illustration using 30mm
screws. Trim the length of the
cover trims to the required size
before tting if necessary.
12x30mm Screws
10
Step 8
10
10
30mm
screw
Pre drill
hole
Step 9
16x40mm Screws
Attach the faiscas to the roof
leaving a slight overhang at
the top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown. 8
17 88
17
8
40mm
screw
Pre drill
hole

P 6
Step 10
19
23
Fit the styrene sheets on top of the
window cill.
When positioning the styrene
sheets ensure there is an equal
distance between them and at
either side of the windows.
Fix the window strips to the two
pieces of framing that sit alongside
the outside edges of the window
with 3x30mm screws for each strip.
Attach the three window strips at
either side of the windows using
3x30mm screws each. Make sure
the screws enter the framing in the
window panel and not the styrene.
9x30mm Screws
For the no window version go to step 11
9
9
9
9
9
9
6x30mm Screws
9
9
30mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
Step 11
b
c
Use 4x30mm Screws to x
each beading strip onto the
door gable. Ensure that the
screw is parallel with the door
frame when xing the strip to
the door gable as shown in
the close up view.
Attach the turn button to
the top and bottom door
blocks with 1x30mm
screw for each one.
First line up the door
blocks at the top and
bottom of the doors. Then
x with 2x30mm screws by
screwing through the
outside of the door into
the block.
8x30mm Screws
2x30mm Screws
4x30mm Screws
b c
a
13
20
14
a
13
Place the plastic window
cill onto the Window Panel
and silicone in place as
shown on both diagrams
to the left.
SILICONE
SEALANT
Styrene
Window Cill
Cladding
Side View

P 7
20mm
screw
Use 5x20mm screws to x the door
strips to the right hand door.
Note - Door Strips must be attached
to right hand door
Use 1x30mm screw to x the turn
button onto the left hand door.
5 x 20mm Screws
1x 30mm Screw
Step 12
12
11
20
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
30mm
screw
Pre drill
hole

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4
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