Mercia Garden Products 01SHPWOR2010DDOW-V2 Instruction manual

P 1
01SHPWOR2010DDOW-V2
20X10 Workshop
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.

H=220cm W=140cm L=130cm
30mm Black Screw x 12
P 2
01SHPWOR2010DDOW-V2
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Length = 6088mm
Width = 3179mm
Height = 2485mm
Base Dimensions:
Length = 6008mm
Width = 3010mm
Building content
2
13456
Plain Side
Qty 4
Window Side
Qty 3
Floor
Qty 4
Roof Panel
Qty 4
9
Front
Gable
Right
Front
Gable
Left
Front
Gable
Top
Back Gable
Right
Back Gable
Left
10
Truss Block - 160mm Qty 6
Door Gable Rail - 1332mm
Tower Catch Block - 118mm Qty 2
14
20
15
21
17
Truss QTY 3
Plain Gable Strip - 2426mm
Cover Trim - 1757mm Qty 15
Door Beading Strip - 1720mm Qty 4
18
19
Finial
Qty 2
24
29
26
T Hinge
Qty 9
Felt
30
Casement stay
QTY 3
Butt hinge QTY 6
Open
Window
QTY 3
31
27 28
Tower Bolt
QTY 2
25
7
11 12
16
Door Gable Strip - 2552mm
Door Strip - 2800mm Qty 4
22
23
8
Single Door
Side
13
Door
Qty 2
Side Door
Hasp & Staple
Lock
Door Cloaking strip
33
Nail Bag 30mm Screw x 138
20mm Screw x 18
50mm Screw x 107
70mm Screw x 12
40mm Screw x 220
Felt Tacks x 275
16mm Screws x 18
100mm Screw x 6
Remove transportation blocks from
the bottom of each panel before
beginning assembly. Each Panel
should have two blocks.
Pre Assembly
Door Gable Assembly
Step 1
2 x 50mm screws
Lay the Front Gable Right and Front Gable
top on a level oor place them next to each
other, ensure they are level at the top then
x together using 2x50mm screws. Stagger
the screws so they do not collide.
1
3
50mm
screw
Pre drill
hole
Plain Gable Board
“U” Channel QTY 4
32 Gable Block
- 342mm

P 3
Step 2
2 x 50mm screws
Lay the Front Gable Left next to the Front
Top Gable, ensure they are level at the top
then x together using 2x50mm screws.
Stagger the screws so they do not collide.
2
50mm
screw
Pre drill
hole
Line the Door Gable Strip up to the
assembled gable at the corners as shown in
the illustration and x in place using 40mm
screws.
5x40mm Screws
40mm
screw
Pre drill
hole
Plain Gable Assembly
Step 3
12 x 50mm screws
Lay the Back Left Gable and Back Right
Gable on a level oor place them next to
each other, ensure they are level at the top
and bottom then x together using
10x50mm screws. Stagger the screws so
they do not collide.
50mm
screw
Pre drill
hole
32
16
31
Turn the gable section over
and secure the top board in
place using 3x30mm
screws. Ensure to screw into
the framing, pre-drilling to
avoind splitting the board.
3 x 30mm screws
50mm
screw
Pre drill
hole

P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
96 x 40mm screws
Place oor on rm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Attach the oors using 96 x 40mm screws
9
40mm
screw
Pre drill
hole
9
Step 4
Do not secure the building to
the oor until the roof is tted.
Fix the corners with 50mm
screws as shown in diagram.
Position the panels so there is equal spacing
between the oor and cladding on all 4 sides
Step 5
3x50mm Screws
4
5
6
50mm
screw
Pre drill
hole
Step 6
Fix the next plain side and the
ingle door side side at the
corner with 50mm screws as
shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
6
8

P 5
Fix the remaining window sides
and plain sides with 50mm screws
as shown in diagram.
15x50mm Screws
7
50mm
screw
Pre drill
hole
7
7
Step 7
Fix the Door Gable (refer to steps 1
and 2 if you have not already
assembled this) at the corners with
50mm screws as shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 8
Fit the Door Gable Rail between the
Front Gable Left and Right. Fix to the
oor using 3x50mm screws. Ensure
screws line up with the framing.
3x50mm screws
50mm
screw
Pre drill
hole
Measure the length of the door gable
rail and cut down a strip to match.
Fix in place using 2x30mm screws.
2x30mm screws
30mm
screw
Pre drill
hole
*Cut down
trims to t
Step 9
2
1
3
18 22
6
6

70mm
screw
100mm
screw
Using x3 strips (No. 22) cut two trims at
1783mm and one at 1445mm.
Place the smaller strip (1445mm) centrally
above the door aperture (allowing a space of
10mm between the strip and the top of the
door opening) and x into postion using
3x30mm screws.
Allign the larger strips (1782mm) either side of
the rst strip and x each one into position
using 3x30mm screws. This will allow a space of
approximately 10mm betweeen the trims and
the opening.
*Please note: This 10mm gap allows the
doors to site onto the gable NOT into the
aperture.
Fix the T Hinges onto the front of the doors;
aligning each hinge to the framing on the back
of each door. Secure the doors onto the
assembled gable as shown in the illustration.
Ensuring that the screws go through the
cladding and into the framing behind.
72x30mm screws.
Step 10
30mm
screw
Pre drill
hole
Step 11
Place a Truss central to where two
panels join. Align the top of the
truss with the top of the sides as
shown in the diagram.
TIP - Use a piece from the xing kit
as a guide.
Pencil mark the truss position and
remove truss.
Place the truss blocks up to the
pencil mark and x using 2x70mm
screws per block.
Place the truss back into position on
top of the support block and secure
using 100mm screw each side from
the top down through the truss and
into the block.
12x70mm Screws
6x100mm Screws
14
Pre drill
hole
Pre drill
hole
20
20
*Cut down
trims to t
22
22 22

P 7
Step 12 Step 13
Place the remaining roof panels
ontop of the truss and ensure
that it butts up to the one
already xed. Fix in place with
40mm screws ensuring they go
through to the framing.
20x40mm Screws
40mm
screw
Pre drill
hole
Place the st two roof sheets
ontop of the plain gable and truss
making sure the roof sheet sits into
the gables and truss securing
using 40mm screws. Ensure there
is an eqal amount of overhang on
either side of the building.
20x40mm Screws
40mm
screw
Pre drill
hole
Secure the roof panels
together using the metal
“U” channels and 6x40mm
screws per “U” channel.
24x40mm Screws
40mm
screw
Pre drill
hole
30

P 8
Step 14 Step 15
Once the roof is xed
attatch the building to the
oor with 50 mm screws.
48 x 50mm Screws
50mm
screw
Pre drill
hole
HANDLE
WITH CARE
12
3
4
245 x felt tacks
Cut four strips of felt and place
onto the roof. See below for
sizes.
Place the felt at onto the roof
in the order that is stated on
the diagram below.
Once the sheets are laid out x
them onto the roof with tacks
100mm apart.
12
34
Felt Strip Sizes
6190mm
Felt
tacks
B
BB
BB
B
B
B
B

P 9
Step 16 Step 17
Fit the cover trims to the
building and secure in place
with 40mm screws as
shown.
Fit the Plain Gable Strip
where the two back gables
join using 4x40mm screws.
Pre drill to avoid splitting.
34x40mm Screws
19 17
17
40mm
screw
Pre drill
hole
Attatch faisca’s to the
roof leaving a slight
overhang at the top.
Fit the fascias to the
roof over the felt and
secure in place with
40mm screws as
shown.
Pre drill to avoid
splitting.
Measure and trim
down to size.
16x40mm screws
40mm
screw
Pre drill
hole
*Cut down
trims to t
17
17
17
17
17
17
26
17
17
26

Step 18 Step 19
22
13
30mm
16mm
Opening Window
Fixed Window
30mm
screw
30mm
screw
16mm
screw
30mm
screw
26
Place the cover strip 11mm above the
window gap in the window panel and
x with 3x30mm screws per strip.
Measure and trim before tting.
If you would like the windows to be
opening use the butt hinges to
attach the opening window strip
and the opening window together.
Use 30mm screws to x the butt
hinge to the Window Strip and
16mm screws to x it to the
Opening Window.
If you want to x the opening
windows, instead of xing butt
hinges to the opening window,
use 4x30mm screws to attach
the opening windows to the
window panel as shown in the
diagram.
3x30mm Screws
*SCREW COUNT PER WINDOW
6x30mm Screws
6x16mm Screws
4x30mm Screws
30mm
screw
Pre drill
hole
19
Place the Cloaking Strip to the
rear of one of the doors. Fixing in
position screwing through the door
into the cloaking strip with 3x30mm
screws.
Align the tower bolts onto the
vertical framing of the slave
door, secure the bolts to the
top and bottom using 6x30mm
black screws per tower bolt.
Mark the position of the bolt
& drill a hole above and below
for the bolt to catch in to.
15x30mm Black Screws
25
33
*Cut down
trims to t

P 11
Fix the casement stay to the
opening window then align
the xings onto the window
panel frame. Ensure the case-
ment stay ts into xings when
closed before screwing them
down using 18 x 20mm screws.
6x20mm screws per casement stay
29
Step 21
Step 20
Fix tower bolt to the side door
with 6x30mm screws to side
door along the horizontal door
brace.
Then x the tower bolt retainer
to the vertical door panel
framing using 4x30mm screws.
10x30mm screws
Step 22
25
To x the lock in place. Screw the Staple
to the Door Gable or Slave door.
Making sure the Hasp is in line with
the staple and screw into the Door or
Master door.
To lock the Door, place the Hasp over the
Staple and twist into the lock position as
shown.
8x30mm screws.
Pre drill
hole
30mm
screw

P 12
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back