Mercia Garden Products 03DTSHRA1008FGC42TW-V1 Instruction manual

REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
03DTSHRA1008FGC42TW-V1
DIP TREATED SHIPLAP REVERSE APEX 10X8 FULLY GLAZED CONCERTINA
4, 2 TALL WINDOWS- SUMMER HOUSE
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
P 1
Please retain product label and instructions for future reference
General Instructions

P 2
03DTSHRA1008FGC42TW-V1
Overall Dimensions:
Width = 3010mm
Depth = 2489mm
Height = 2670mm
Base Dimensions:
Width = 2912mm
Depth = 2350mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
11
Secondary Door QTY 1
AI-STDFGSD475X1715-V1
12
Plain Door QTY 2
AI-STDFGPD475X1715-V1
Master Door QTY 1
AI-STDFGMD475X1715-V1
10
Door Strip- 12x60x1720mm QTY 2
S1260-1720mm
20
19
Roof Support Block - 27x44x140mm QTY 6
F2744-G-160mm
13
Ridge Bar - 27x70x1434mm QTY 2
F2770-1434mm
14 Panel Framing - 28x28x1464mm QTY 4
FS2828-1464mm
15
Roof Support Bar - 27x44x1262mm QTY 6
F2744-G-1302mm
Roof Support Brace - 27x44x450mm QTY 3
F2744-G-490mm
16
Cover Trim - 12x40x2043mm QTY 11
S1240-2043mm
17
18 Fascia - 12x60x1333mm QTY 4
S1260-1333mm
Door Support Bar - 27x44x2872mm QTY 1
F2744-2872mm
21
23
Rain Guard - 28x44x680mm QTY 2
RG2844-680mm
22
Floor Support- 28x28x400mm QTY 8
F2828-400mm
5
2
Small Panel QTY 4
AI-S11SHPP284X2015-V1
1
Door Panel QTY 1
AI-03S11SHFCD2360X2015-V1
Window Panel QTY 2
AI-03S11SH1TFWC687X2007-V1
3
Side Panel QTY 2
AI-S11SHPPTOV1623X2007-V1
4
Back Panel QTY 2
AI-S11SHPP1180X2015-V1
78
Floor QTY 4
AI-S11MBF1175X1456-V1 Roof QTY 2
AI-S11MBOHAR2390X1356-V1
Gable Top QTY 2
AI-S11SHAGT2310X559-V1
6
9
Roof QTY 2
AI-S11MBOHAR572X1356-V1
Butt Hinge QTY 14
PI-07-0066
Door Handle QTY 2
PI-07-0081
Turn Button QTY 2
PI-07-0034
“L” Bracket QTY 2
PI-07-0012
24
25
26
27
Press Lock QTY 1
PI-07-0162
28
Barrel Bolt QTY 6
PI-07-0114
29
“U” Channel QTY 3
PI-07-0013
Finial QTY 2
SHED DIAMOND FINIAL
Felt
PI-01-0003
30
31
32

P 3
Please retain product label and instructions for future reference
Nail Bag
There may be extra screws present in the nail bag
50mm Screw QTY 151
40mm Screw QTY 42
60mm Screw QTY 28
35mm Bolt QTY 4
Felt Tacks QTY 132
25mm Screw QTY 70
30mm Screw QTY 121
10mm Screw QTY 36
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Step 1
Parts needed - No. 1 QTY 1
No. 12 QTY 2
No. 25 QTY 6
Lay the Door Panel (No.1) on a at
surface framing facing upwards. Attach
the plain doors (No.10) to the inside
framing of the door panel (No.1) using
3x butt hinges (No.19).
*Fix the hinges to the inside of the door
panel.
Fix to the door using 3x25mm screws &
3x30mm screws to the framing per
hinge, ensure the doors open freely,
folding back into the building unrestrict-
ed.
18x25mm Screws
18x30mm Screws
Internal
Pre drill
hole
25mm
screw
30mm
screw
12
12
25
1
Step 2
Parts needed - No. 10 QTY 1
No. 11 QTY 1
No. 25 QTY 8
Pre drill
hole
25mm
screw
10
11
25 25
25 25
25 25
25 25
Turn the door panel (No.1) over so the
framing is on the at surface. Fix the
master (No.8) and secondary door
(No.9) to the attached plain doors
with butt hinges (No.19) , using
6x25mm screws per hinge.
*Ensure the doors open freely,
folding back into the building
unrestricted.
48x25mm Screws
External
35mm
bolt
30
28
Pre drill
hole
10mm
screw
25mm
screw
29
Secure the barrel bolts (No.30) to the top
& bottom of each plain door and the
secondary door using 6x10mm screws.
Attach the press lock (No.29) to the
master door with 4x25mm screws, aligning
the barrel with the key hole.
*Ensure the key turns and locks properly
before xing to the door.
Fix the door handles (No.28) to the
outside of the master and secondary door
using the 35mm bolts provided.
36x10mm Screws
4x25mm Screws
4x35mm Bolts
Step 3
Parts needed - No. 28 QTY 2
No. 29 QTY 1
No. 30 QTY 6

P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
Please retain product label and instructions for future reference
Step 4
Parts needed - No. 1 QTY 1
No. 2 QTY 2
Fix the Plain Panel (No.2) and
Door Panel (No.1) together by
screwing through the framing
using 6x50mm screws.
Ensure to stagger screws to avoid
colliding.
12x50mm Screws
2 2
1
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
3
4
4
3
Fix the WIndow Panel (No.3) and
Side Panel (No.4) together by
screwing through the framing
using 6x50mm screws.
Ensure to stagger screws to avoid
colliding.
Repeat this with the second
Window and Door panel but the
opposite way round, as shown in
the diagram.
12x50mm Screws
Pre drill
hole
50mm
screw
Step 5
Parts needed - No. 3 QTY 2
No. 4 QTY 2
IMPORTANT: Pre-drill before xing screws.
Secure the oor (No. 7) to the
Floor Blocks (No.22) using 8x30mm
screws per oor.
Repeat this for one other oor panel
16x30mm Screws
Pre drill
hole
30mm
screw
Step 6
Parts Needed - No.7 QTY 1
- No.22 QTY 4
22
7
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Step 7
Parts Needed - No.7 QTY 1
Secure the oor (No. 7) to the
assembly from Step 6, using 8x30mm
screws per oor.
Repeat this to create two assembled oors
16x30mm Screws
7
IMPORTANT: Pre-drill before xing screws.
7

P 5
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
b
b
b
b
Place the assembled oor panels
(No.7) upside down onto a rm and
level base. Ensure the base has suitable
drainage, free from areas where
standing water can collect.
Secure the oors together using
12x50mm screws through the oor
bearers in an alternating pattern.
Once xed together turn the oor back
the right way up.
12x50mm Screws
Step 8
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
Fix the Plain Panel (No.5) and
Small Panel (No.2) together by
screwing through the framing
using 6x50mm screws.
Ensure to stagger screws to avoid
colliding.
Repeat this with the second plain
and small panel but the opposite
way round, as shown in the
diagram.
12x50mm Screws
Step 9
Parts needed - No. 2 QTY 2
No. 5 QTY 2
Pre drill
hole
50mm
screw
5 2 2 5
Fix the corners of the small panel (No.2)
and the side panel (No.4) with 50mm
screws as shown in the illustration.
Fix the assembled plain panels (No.5)
together through the framing using
6x50mm
Ensure to stagger screws to avoid
colliding.
Do not secure the building to the oor
until the roof is tted.
6x50mm Screws
Pre drill
hole
50mm
screw
4
53
5
2
2
Step 10
Parts Needed - No.2 QTY 2
- No.3 QTY 1
- No.4 QTY 1
- No.5 QTY 2
IMPORTANT: Pre-drill before xing screws.
Fix the corners of the front
(No.1 and No.2) and side
panels with 50mm screws as
shown in the
illustration.
Do not secure the building to
the oor until the roof tted.
9x50mm Screws
Pre drill
hole
50mm
screw
Step 11
Parts Needed - No.1 QTY 1
- No.2 QTY 2
1
2
2
IMPORTANT: Pre-drill before xing screws.

P 6
Please retain product label and instructions for future reference
Pre drill
hole
50mm
screw
Fix the corners of the side
(No.4 and No.3) and the
front panels with 50mm
screws as shown in the
illustration.
Do not secure the building to
the oor until the roof tted.
6x50mm Screws
3
4
3
Step 12
Parts Needed - No.4 QTY 1
- No.3 QTY 1
IMPORTANT: Pre-drill before xing screws.
Step 13
Parts Needed - No.6 QTY 2
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
6
6
Place the gable tops (No.6) onto
the window panels, ensuring the
boards interlock.
Secure in place using 4x50mm
screws per gable top, screwing in
an alternating pattern.
8x50mm Screws
Pre drill
hole
30mm
screw
Step 14
Parts Needed - No.14 QTY 4
Place the panel framing (No.14)
along the top of the panel at the
front and back of the building and
secure using 2x50mm screws per
framing piece.
8x50mm Screws
IMPORTANT: Pre-drill before xing screws.
14
Pre drill
hole
30mm
screw
31
27
27
13
13
Connect the ridge bars (No.13) together
with the metal “U” (No.31) channel, using
10x30mm screws.
Attach the “L” (No.27) brackets to each
end of the Ridge support with 2x30mm
screws per bracket.
*Ensure the bracket are ush with the
ends of the ridge bar.
14x30mm Screws
Step 15
Parts Needed - No.13 QTY 2
- No.27 QTY 2
- No.31 QTY 1
IMPORTANT: Pre-drill before xing screws.

P 7
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Align the ridge bar (No.12)
between the gables and secure to
the central uprights with 2x30mm
screws per bracket (No.27), as
shown in the illustration.
*Ensure the ridge bar is ush with
the top framing of the gable tops.
4x30mm Screws
Step 16
13
27
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
15
15
Place the roof support bars (No.15)
against the ridge bar and the building,
making sure to align the roof support
bars with the upright framing on the
door panel and the back panel.
Secure the bars into the ridge bar with
1x50mm screw per bar, screwing at an
angle as shown in the illustration.
*Ensure to stagger the screws so as not
to hit one screw with another.
2x50mm Screws
Step 17
Parts Needed - No.15 QTY 2
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Fix the roof support blocks (No.19) to
the back and door panel upright fram-
ing, ensure there is 15mm between the
roof support bar and the panel framing,
secure with 2x50mm screws per block as
illustrated.
*Ensure the roof support bars meet the
blocks and are level with the gables.
Secure the roof support bar to the block
using 1x50mm screw screwing down
through the bar into the block as shown
in the illustration.
6x50mm Screws
Step 18
Parts Needed - No.19 QTY 2
19
15mm
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
40mm
screw
16
Secure the roof support brace
(No.16) between the roof support
bars using 2x40mm screws.
2x40mm Screws
Step 19
Parts Needed - No.16 QTY 1

Please retain product label and instructions for future reference
P 8
Pre drill
hole
40mm
screw
50mm
screw
Repeat Steps 17, 18 & 19 to nish
building the roof support.
4x40mm Screws
16x50mm Screws
Step 20
Parts Needed - No.15 QTY 4
- No.16 QTY 2
- No.19 QTY 4
16
16
19
19
19
19
15 15
15
15
IMPORTANT: Pre-drill before xing screws. Step 21
Parts needed - No 8 QTY 2
- No. 9 QTY 2
60mm
screw
Pre drill
hole
8
8
Place the Roof Panels (No. 8 & 9) on top of the
building making sure the framing in the roof
panels sits rmly within the Gables (No. 6) and
on top of the Ridge Bar (No. 13).
**Make sure that you have got the roof panels
the correct way round with the recess at the
top of the apex as shown in the diagram.**
From the top, x directly through the roof panels
(No. 8 & 9) into the ridge bar (No. 13) below
using 60mm screws. Fix a 60mm screw through
the roof panels (No. 8 & 9) into the Roof Support
Bars (No. 15).
It is essential that the ridge bar (No. 13), roof
support bars (No. 15) and roof panel (No. 8 & 9)
framing pull together when xed with 60mm
screws. You may require another person pushing
the ridge bar (No. 13) and Roof Support Bars (No.
15) up from below to achieve this.
HINT - Follow the nailing line of the framing on
the roof panel so that you are more likely to x
into the ridge bar below.
22x60mm Screws
IMPORTANT: Pre-drill before xing screws.
9
8
9
8

P 9
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
Step 22
40mm
screw
Before fully xing the roof, check by eye
to see that the walls are straight by
standing to the sides of the building.
Use 40mm screws to x the roofs (No. 8
& 9) down the sides, front and back of
the building.
Be sure that the screws attach into the
framing below.
24x40mm Screws 9
8
9
8
31
Pre drill
hole
Fix the roof framing together
using the “U” Channel (No.31),
laying evenly over the framing,
secure using 6x30mm screws
Repeat for both sides of the roof.
12x30mm Screws
Step 23
Parts Needed - No.31 QTY 2
30mm
screw
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Step 24
Secure the building internally to
the oors using 38x50mm screws.
*Ensure to screw through the
framing into the oor bearers.
38x50mm Screws
IMPORTANT: Pre-drill before xing screws.

P 7
Please retain product label and instructions for future reference
P 10
Felt
tacks
HANDLE
WITH CARE
12
3
4
3
21
Cut the felt (No.32) into 3 strips of
3100mm length and place onto
the roof, as shown in the
illustration.
Fix the sheets into place using
132x felt tacks approximately
100mm apart.
132x Felt Tacks
Step 25
Parts Needed - No.32 QTY 1 32
17
17
Pre drill
hole
30mm
screw
Attach the cover trims (No.17)
to each corner of the building
and across each joint between
the xed panels, using
3x30mm screws per cover trim.
33x30mm Screws
17
17 17
17
17
17 17
17
Step 26
Parts Needed - No.17 QTY 11
17
IMPORTANT: Pre-drill before xing screws.

P 8
Please retain product label and instructions for future reference
P 11
Step 27
Parts Needed - No.18 QTY 4
- No.24 QTY 2
18
18
24
24
18
18
Pre drill
hole
40mm
screw
Fix the fascias (No.18) and
nials (No.24) to the sides of
the building using 12x40mm
screws.
12x40mm Screws
IMPORTANT: Pre-drill before xing screws.
21
21
Place the Door support bar (No.
21) to the inside of the door panel
as displayed on the pictures. The
44mm side of the framing should
sit against the inside of the door
panel.
This framing will meet at each
side panel as show in the image,
and should be level with the door
panel framing.
Secure the framing using
4x60mm screws externally
through the front panel, and a
further 2x60mm screws through
the side panels and into either
end of the framing.
6x60mm Screws
Step 28
Parts Needed - No.21QTY 1
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
Drill 3x6mm holes into the
framing in line with the barrell
bolts, these will act as the catch
for the barrell bolts.
*You will need to unsecure the
barrel bolts at this point.
Step 29
IMPORTANT: Pre-drill before xing screws.
23
Pre drill
hole
40mm
screw
Fix the rain guards (No.23)
above each window,
securing in place using
2x50mm screws per guard,
ensuring to screw through
the framing.
4x50mm Screws
Step 30
Parts Needed - No.23 QTY 2
IMPORTANT: Pre-drill before xing screws.

Please retain product label and instructions for future reference
P 12
26
26
30mm
screw
Pre drill
hole
Attach the two turn buttons (No.26) to the
secondary door at the top and bottom using
2x30mm screws.
*These turn buttons help to keep your doors
straight during high & low levels of moisture
content in the air.
2x30mm Screws
Step 31
Parts Needed - No.26 QTY 2
IMPORTANT: Pre-drill before xing screws.
26
Pre drill
hole
30mm
screw
20 20
Attach a strip (No.20) to the hinged side of
the Master and Secondary doors. Each strip
should overlap onto the plain doors to ensure
the gap is covered.
*These strips allow you to adjust the doors
allowing for moisture absorption and
reduction.
6x30mm Screws
Step 32
Parts Needed - No.20 QTY 2
IMPORTANT: Pre-drill before xing screws.
Please be aware you may need to adjust the doors once the building is fully constructed.
SILICONE
SEALANT
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back

P 10




















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
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
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









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




P 11



















¡




1




2









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