Mercia Garden Products 03TGCOR0707-V5 Instruction manual

03TGCOR0707-V5
7X7 CORNER SUMMERHOUSE
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or
extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions,
The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap
the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding
ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
Refer to the instructions pages for you specic product code

12 3 45
Door Panel
Qty 1
AI-03TGCOR0707-4DP
Window Panel
QTY 2
AI-03TGCOR0707-V4WP
Rear Panel Right
QTY 1
AI-03TGCOR0707-V4RPR
Rear Panel Left
QTY 1
AI-03TGCOR0707-V4RPL
Floor
QTY 1
AI-03TGCOR0707-V4F
6
Roof
QTY 1
AI-03TGCOR0707-V4R
78
Slave Door
QTY 1
AI-03FGD1720X475-V1
Master Door
QTY 1
AI-03FGMD1720X475-V1
9Roof Support Bar - 44X58X1906mm QTY 1
F4458-1906mm
10 Rear Panel Frame - 28X28X1905mm QTY 1
FS2828-1905mm
11 Front Panel Frame - 28X28X1135mm QTY 1
FS2828-1135mm
12 Rear Roof Frame - 28X28X2050mm QTY 1
FS2828-2050mm
13 Front Roof Frame - 28X28X1203mm QTY 1
FS2828-1203mm
14 Panel Joint - 28X28X1806mm QTY 1
FS2828-1806mm
15 Rear Fascia - 12X95X2050mm QTY 2
S1295-2050mm
16 Front Fascia - 12X95X1212mm QTY 3
S1295-1212mm
17 Cover Trim - 12x40x1918mm QTY 4
S1240-1918mm
18
Tower Bolt QTY 2
PI-07-0114
19
Butt hinge QTY 6
PI-07-0066
20
Door Handle QTY 2
21
Turn Button QTY 2
PI-07-0034
22
Press Lock QTY 1
PI-07-0018
23
“L” Bracket QTY2
PI-07-0012
30mm Screw x8
50mm Screw x38
60mm Screw x18
40mm Screw x62
Felt Tacks x100
10mm Screw x12
16mm Screw x2
25mm Screw x36
24 Rain Guard - 28X44X680mm QTY 2
RG2844-680mm
Rear Cover Trim - 1800mm QTY 2
S1260-1800mm
25
P 2
03TGCOR0707-V5
Overall Dimensions:
Length = 2084mm
Width = 2084mm
Height = 2006mm
Base Dimensions:
Length = 1998mm
Width = 1998mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Nail Bag
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two.
Attach the butt hinges to
the door and door panel
using 6x25mm screws per
hinge.
Pre Assembly
25mm
screw
Pre drill
hole
36x25mm Screws
19
1
7
8
*The Floor panel can be identied
as being smaller than the roof panel.
26 Rain Guard - 28X44X990mm QTY 1
RG2844-990mm
35mm Bolt x 4
PI-07-0081

Pre drill
hole
60mm
screw
P 3
Please retain product label and instructions for future reference
Pre Assembly
Position press lock on the door
align with key hole and x into
position using 4 x 10mm screws.
Then t barrel bolts to top and
bottom of the door as shown in
diagram. Use 4x10mm screws
per barrel bolt.
Ensure doors open and close
freely.
12x10mm Screws
10mm
screw
Pre drill
hole
Drill a hole in the framing
above and below the door
for the tower bolt to x
into.
Pre drill holes then x Chrome
Handle using 35mm coach screw
as shown in diagram.
Pre drill
hole
35mm
bolt
20
18
22
4x35mm Bolt
Place oor on a rm and level
base, ensure base has suitable
drainage free from areas
where standing water can
collect. (See front page on
base requirements).
*The oor panel is smaller
than the roof panel.
Step 1
3
Step 2
Fix the window panels and the
door panel with 6x60mm
screws as shown in the
diagram.
6x60mm Screws
2
2
1

P 4
Please retain product label and instructions for future reference
side
4
14
Step 3
Place rear panel left against
the oor and the window
side.
Fix into place using
3x50mm screws as shown in
the diagram.
Attach the panel joint into
place with 3x50mm screws.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 4
Using the same method outlined in
Step 3 place the rear panel right
against the oor and window panel
securing using 6x50mm screws.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 5
Place the front and rear panel
frames onto the window panels
and x in place using 3x50mm
screws.
6x50mm Screws
10
11
50mm
screw
Pre drill
hole
23
23
23
9
Step 6
Position the support bar across the
building from the left window panel
upright framing to the opposite
framing on the plain panel right as
shown in the diagram.
Fix the support bar the framing on
both panels using the L bracket and
4x30mm screws per bracket as shown
in the bubble diagram.
8x30mm Screws
30mm
screw
Pre drill
hole
9
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

6
17
17
17
17
P 5
Please retain product label and instructions for future reference
Step 7
Place the roof section on top of
the building, ensure the roof
framing slots over each side.
Fix the roof panel onto the wall panels
using 40mm screws.
Screw 6x60mm screws through the
framing on the roof and into the
support bar.
* It is recommended to cut the
roof felt sheets before xing
the roof to the building.
*The roof panel can be
identied as being bigger
than the oor panel.
21x40mm Screws
6x60mm screws
40mm
screw
Pre drill
hole
Step 8
Secure the building to the
oor . Fix the panels onto
the oor using 50mm
screws in alignment with
the oor joists
20x50mm Screws
50mm
screw
Pre drill
hole Step 10
Fix the cover trimsas shown
in the diagram using
3x40mm screws per strip.
12x40mm Screws
40mm
screw
Pre drill
hole
Felt
tacks
12
3
50mm
50mm
50mm
3020mm
1000mm
1420mm
50mm
Step 9
Cut three strips from roll of felt,
2x3020mm and 1x1420mm in length.
Place felt on top of roof sheet and
align as shown in diagram ensuring
strip 3 over hangs the front by 50mm.
with equal spacing at each corner.
*Ensure strip 1 is the rst piece
placed down then lay sheet 2 and
then 3. Make sure each sheet
overlaps the next by at least 100mm
creating a run o.
Use a fascia as a guide to mark out
the angled cuts including 50mm
overhang.
Cut the sides as shown in diagram at
the dotted lines, use fascia width as a
cutting guide. Cut the triangle with
50mm overhang again using fascia as
a guide.
100x Felt Tacks
17
Front
Corner
Corner
Triangle

P 6
Please retain product label and instructions for future reference
I
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a
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a
p
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y
w
o
o
d
t
r
e
a
t
m
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Step 11
Fix the fascias to the building
over the felt and secure in
place with 17x40mm screws as
shown.
17x40mm Screws
40mm
screw
Pre drill
hole
Step 12
Attach the two turn buttons to
the top and bottom of the
slave door using 1x16mm
screw per turn button.
* These turn buttons help to
keep your doors straight
during high and low levels of
moisture content in the air.
2x16mm Screws
16mm
screw
Pre drill
hole
Slave Door
Locking Door
15
15
16
16
16
21
13
12
Step 13
Secure the front and rear roof
framing to the underside of
the roof, xing in place using
6x40mm screws
6x40mm Screws
40mm
screw
Pre drill
hole
Step 14
Attach the rain guards to the
building, xing in place above
each window and the door
using 3x60mm screws per
guard.
9x60mm Screws
60mm
screw
Pre drill
hole
26
24
24
24

Please retain product label and instructions for future reference
Step 15
Fix the rear cover trims to the
back of the building, aligning
with the edge of the panel.
6x40mm Screws
40mm
screw
Pre drill
hole
17
It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back