Mercia Garden Products 01DTOVRA1006SDFW-V1 User manual

REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building has been treated by the
correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
01DTOVRA1006SDFW-V1
DIP TREATED OVERLAP REVERSE APEX 10X6 SINGLE DOOR FIXED WINDOW
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
P 1
Please retain product label and instructions for future reference
General Instructions

2
13 4
6724
8
9
11
12
13
14
15
16
21 22 23
10
29
25 26 27
5
28
P 2
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
01DTOVRA1006SDFW-V1
Overall Dimensions:
Width = 1842mm
Depth = 1313mm
Height = 2148mm
Base Dimensions:
Width = 1753mm
Depth = 1175mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel QTY 1
AI-01R11OVSD1180X1799-V1
Window Panel QTY 1
AI-01R11OV2CW1180X1799-V1
Plain Gable QTY 2
AI-01R11OVAGP1707X2187-V1
Plain Panel 1 QTY 2
AI-R11OVPP1180X1799-V1
Roof QTY 4
PI-03-0247
Floor QTY 2
AI-R11OSBF1753X1456-V1
Door QTY 1
AI-R11FBMBZBD660X1660-V1
Support Block 150x28x28mm QTY 3
F2828-150mm
Ridge Bar 1432x27x70mm QTY 2
F2770-1432mm
Eaves Framing 1502x28x28mm QTY 4
F2828-1502mm
Door Beading Strips 1600x12x28mm QTY 2
S1228-1600mm
Window Cover Trims 518x12x40mm QTY 3
S1240-518mm
Window Cover Trims 1180x12x40mm QTY 1
S1240-1180mm
Cover Trims 1790x12x40mm QTY 8
S1240-1790mm
Fascias 1016x12x60mm QTY 4
S1260-1016mm
Felt QTY 1
PI-01-0015
Styrene QTY 2
PI-05-0114
Corner Brace QTY 2
PI-07-0012
T-Hinge QTY 3
PI-07-0021
Turn Button QTY 2
PI-07-0034
Hasp and Staple
QTY 1
PI-07-0207
Window Cill QTY 1
PI-08-0013
Shed Diamond
Finial QTY 2
Shed diamond Finial
30
Capping Felt
QTY 1
PI-01-0020
17 Truss Framing 932x27x44mm QTY 2
F2744-G-972mm
18 Window Strips 544x12x28mm QTY 4
S1228-544mm
Plain Panel 2 QTY 2
AI-R11OVPP560X1799-V1
U Channel QTY 1
PI-07-0013
19 Truss Block 140x27x44mm QTY 2
F2744-G-160mm
20 Truss Support 450x27x44mm QTY 2
F2744-G-490mm

50mm Screw x 20
Felt Tacks x 85
20mm Screw x 10
30mm Screw x 111
40mm Screw x 20
P 3
Please retain product label and instructions for future reference
7
7
Place oor (No.7) on rm and level base,
ensure base has suitable drainage free
from areas where water can collect. Attach
the oors using 12x30mm screws
12x30mm Screws
30mm
screw
Pre drill
hole
Nail Bag
There may be extra screws present in the nail bag
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Step 1
Parts Needed- No.7 QTY 1
1
24
24
24
8
Step 2
Parts needed - No. 1 QTY 1
No. 8 QTY 1
No. 24 QTY 3
Place the door (No.8) within the
Door Panel (No. 1). Fix the T Hinges
(No. 24) onto the door and Door
Panel as shown (taking into account
on which side of the Door Panel
opening you want the Door to open).
Ensure that the screws go through the
cladding and into the framing behind.
21x30mm Screws
Pre drill
hole
30mm
screw
**PLEASE NOTE** Before tting the
hinges, ensure the door is in the correct
position depending on which side you
want the door to open. See external
illustrations below which show the doors
internal framing.
24
Opens from the Left Opens from the Right

a
P 4
Please retain product label and instructions for future reference
Pre drill
hole
50mm
screw
Step 3
Parts Needed- No.3 QTY 1
- No.5 QTY 2
Step 6
Parts Needed- No.1 QTY 1
Place the Plain Gable (No.3) and the
Plain Panel 2 (No.5) onto the oor,
secure at the corners using 3x50mm
screws.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and clad-
ding
6x50mm Screws
35
3
Place the Plain Gable (No.3) onto the
oor, secure at the corners using
3x50mm screws per corner.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and
cladding
6x50mm Screws
Pre drill
hole
50mm
screw
a
a
a
a
a
a
a
5
Step 4
Parts Needed- No.2 QTY 1
- No.4 QTY 1
Pre drill
hole
50mm
screw
Place the Window Panel (No.2) onto
the oor, secure to the Plain Panel 2
using 3x50mm screws in an
alternating pattern.
Place the Plain Panel 1 (No.4) and x
to the Plain panel 2 using 3x50mm
screws in an alternating pattern.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and clad-
ding
6x50mm Screws
4
2
a
a
a
a
a
a
4
1
a
a
aa
a
Step 5
Parts Needed- No.1 QTY 1
- No.4 QTY 1
Pre drill
hole
50mm
screw
Place the Door Panel (No.1) onto the oor,
secure to the Window Panel using 3x50mm
screws in an alternating pattern.
Place the Plain Panel 1 (No.4) and x to the
Plain panel 2 using 3x50mm screws in an
alternating pattern.
Do not secure the building to the oor until
the roof is tted.
Position the panels so there is equal spacing
between the oor and cladding
6x50mm Screws
a
a
a
**Please note: the front and back panels are
interchangable and can be positioned on
either side of the building. Decide which
works best before assembly**
**Please note: the front and back panels are interchangable and can
be positioned on either side of the building. Decide which works best
before assembly**
**Please note: the front and back panels
are interchangable and can be
positioned on either side of the
building. Decide which works best
before assembly**

P 5
Please retain product label and instructions for future reference
Step 8
Parts Needed- No.17 QTY 2
23
28
10
23
Position the two ridge bars
(No.10) within the U channel
(No.28) and secure from either
side with 3x30mm screws and
4x30mm screws from under-
neath. Secure a Corner brace
(No.23) to either end of the
ridge bar using 2x30mm screws
per bracket.
Place the roof support bar in
between the front and back
panels. Ensure the top corners of
the support bar are ush with
each top point. Secure in place
using the L Bracket on each end
with 4x30mm screws.
18x30mm Screws
30mm
screw
Pre drill
hole
Step 7
Parts Needed- No.10 QTY 2
- No.23 QTY 2
- No.28 QTY 1
10 23
Position a truss frame (No.17) to the
ridge bar sloping down towards the
building side, ensure it is central to
the ridge bar. Fix with a 50mm
screw through the ridge bar into the
truss frame.
Align the second truss frame with
the rst on the opposite side of the
ridge bar and x with a 50mm screw
at an angle as illustrated.
4x50mm Screws
ENSURE SUPPORT BARS ARE
MANUALLY SUPPORTED UNTIL
FIXED AT BOTH ENDS
ii
Pre drill
hole
50mm
screw
*Ensure the truss frames are placed centrally with an
equal distance either side of the joint in the ridge bar.
17
17
ab
a
b
Fix a support block (No.9) on both sides of
the building positioned central to the truss
frame and ush with the underneath of the
panels framing. Screw through the ouside
of the building through the cladding into
the panel block using 2x30mm screw per
block.
4x30mm Screws
Pre drill
hole
14
30mm
screw
Step 9
Parts Needed- No.9 QTY 2
10
9
9
9
Fix the truss block (No.19) in front of
the support block with 2 x 50mm
screws. Position the block at the top
of the framing with the angle point-
ing upwards into the building,
aligning the block centrally along
the join between the side panels
with one screw in each panel.
Fix the truss frame to the block using
1 x 50mm screw.
Repeat for the other block and
support bar.
6x50mm Screws
ii
i
19
Pre drill
hole
50mm
screw
19
19
Step 10
Parts Needed- No.19 QTY 2
a
b
a
b
**Please note: the front and back panels are interchangable and can
be positioned on either side of the building. Decide which works best
before assembly**

P 6
Please retain product label and instructions for future reference
6
6
Fix a Truss support (No.20)
between the two truss frames
and x in place using 40mm
screws, ensure you pre-drill holes
before xing together.
4x40mm Screws
40mm
screw
Pre drill
hole
20
Step 11
Parts Needed- No.20 QTY 1
20
6
6
Step 12
Parts Needed- No.6 QTY 4
- No.11 QTY 4
30mm
screw
Pre drill
hole 6
11
11
Fix the Eaves framing (No.11) to
the roof sheets (No.6) using
3x30mm screws per eaves frame.
The framing should nish ush
with the edge of the roof sheet
12x30mm Screws
60mm
screw
Pre drill
hole
Step 13
Parts needed - No. 6 QTY 4
Place the Roof Panels (No. 6) on top of
the building, ensuring equal spacing
either side of the building
**Make sure that you have got the
roof panels the correct way round
with the Eaves Framing to the front
and back of the building.**
From the top, x directly through the
roof panels (No. 6) and into the ridge
bar (No. 10) below using 5x30mm
screws per roof panel.
It is essential that the ridge bar (No. 10)
and roof panel (No. 6) framing pull
together when xed with 30mm screws.
You may require another person push-
ing the ridge bar (No. 10) up from
below to achieve this.
Fix the remaining edges of the roof
panels using 14x30mm screws.
24x30mm Screws

P 7
Pre drill
hole
20mm
screw
Styrene
Window Cill
Cladding
Side View
30mm
screw
Fix window strips (No.18) to the framing
along the outside edge of the window gap
using 3x30mm screws per strip.
Place the plastic cill (No.22) into the window
panel as shown in the illustration.
Fit the styrene sheets (No.27) on top of the
window cill.
*For added weather protection t your
windows using silicone sealant around
the outside edges.
**When positioning the styrene sheets ensure
there is an equal distance on all sides.
Attach the Window Cover Trim (No.13 and
No.14) to either side of the windows and the
centre. Secure into place using 3x30mm
screws per strip.
3x20mm Sxrews
24x30mm Screws
a
b
c
d
18 18
18
18
13
13 13
a
b
d
27
27
c
22
SILICONE
SEALANT
Step 15
Parts Needed- No.13 QTY 3
- No.14 QTY 1
- No.18 QTY 4
- No.22 QTY 1
- No.27 QTY 2
14
bb
40mm
screw
Pre drill
hole
Fix the building to the oor using
28x40mm screws, ensuring to go
through the panel framing and
into the oor
28x40mm Screws
Step 14
bbbbbbbbb
b
b
b
bb
Please retain product label and instructions for future reference
P 9

P 7
Please retain product label and instructions for future reference
Felt
tacks
HANDLE
WITH CARE
12
3
4
12
3
Step 16
Parts Needed- No.21 QTY 1
- No.30 QTY 1
Cut the felt (No.21) into 2 sheets of
3050mm and lay onto roof as
shown in diagram.
Cut the Capping Felt (No.30) to
3050mm and lay on the top of the
roof as shown
Ensure there is a 50mm overhang
around each side. Nail using felt
tacks
135xFelt tacks
21
30
Step 17
Parts Needed- No.15 QTY 8
Step 18
Parts Needed- No.16 QTY 4
- No.29 QTY 2
Fix the cover trims (No.15) to the
corners and the joins of the building,
secure using 3x30mm for each cover
trim
24x30mm Screws
30mm
screw
Pre drill
hole
Fix the Fascias (No.16) to each side
of the building, secure using
3x30mm Screws per fascia.
Fix the Diamond Finials (No.29) to
the top of each gable, secure using
2x30mm per Finial, ensuring to go
through the Fascias and into the
plain gable
16x30mm Screws
30mm
screw
Pre drill
hole
16
29
16 29
16
15 15
15
15
15
16
P 9
P 8

Pre drill
hole
50mm
screw
Fix the Turn Buttons (No.25) to the
door panel, ensuring that the turn
buttons catch the door, secure using
2x30mm screws
Fix the Hasp and Staple (No.26) onto
the door and door panel, secure using
7x30mm screws, ensuring the screws
go through the framing
9x30mm Screws
Fix the Door Beading strips (No.12)
to the door panel framing, secure
using 4x30mm Screws per strip.
Fix the support block (No.9) onto
the door framing using 2x50mm
Screws
8x30mm Screws
2x50mm Screws
30mm
screw
Pre drill
hole
50mm
screw
12
12
12
9
9
Step 20
Parts Needed- No.9 QTY 1
- No.12 QTY 2
26
26
25
25
25
Step 21
Parts Needed- No.25 QTY 2
- No.26 QTY 1
Please retain product label and instructions for future reference
P 8
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
P 9





















































2





1












3
4












