Mercia Garden Products 0619PNNE0324HGDD2SW-V1 Instruction manual

P 1
0619PNNE0324HGDD2SW-V1
19MM LOG CABIN, 3M X 2.4M, HALF GLAZED DOUBLE DOORS, TWO SHORT WINDOWS.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. the cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0619PNNE0324HGDD2SW-V1
Overall Dimensions:
Width = 3002mm
Depth = 2718mm
Height = 2378mm
Base Dimensions:
Width = 2804mm
Depth = 2204mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Window Contents
2
1
3
4
Window Qty 2
AI-06LOGSANGW684X1244-V1
5
Window Frame Left Upright - 71x70x1412mm Qty 2
AI-0619LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm Qty 2
AI-0619LOGWUFR-V3
Window Frame Top - 81x125x805mm Qty 2
AI-0619LOGSWTF-V3
Window Frame Bottom - 71x70x805mm Qty 2
AI-0619LOGSWBF-V3
7
6 Inch T-Hinge QTY 4
PI-07-0113
8
Casement Stay Qty 2
PI-07-0008
Double Door Contents
10
9
11
12
Mortice Lock
Qty 1
PI-07-0017
Key Plate
Qty 1
Handles (Pair)
Qty 1
PI-07-0006
Tower Bolt
QTY 2
PI-07-0114
Master Door Qty 1
(Morticed for lock)
AI-06LOGSANGHGMD750X1900-V1
13
14
15
17 18 19 20 21
9 Inch T-Hinge QTY 6
PI-07-0002
Secondary Door Qty 1
AI-06LOGSANGHGSD750X1900-V1
Door Frame Left Upright - 71x70x2065mm Qty 1
AI-0619LOGDUFL-V3
Door Frame Top - 81x125x1632mm Qty 1
AI-0619LOGDDTF- V3
Door Strip - 16x60x1880mm Qty 1
S1660-1880mm
Door Frame Right Upright - 71x70x2065mm Qty 1
AI-0619LOGDUFR-V3
Door Frame Bottom - 71x70x1508mm Qty 1
AI-0619LOGDDBF-V3
6
16
Rain Guard QTY 2
RG2844-710 (28x44x710mm) Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)

P 3
Please retain product label and instructions for future reference
30
31
32
33
34
29
Starter Board - 66x19x2996mm QTY 2
LB19RT66-A-2996
Log Board - 120x19x227mm QTY 30
LB19-B-227
Roof Purlin - 40x90x3000mm Qty 1
F4090-A-3000
Fascia - 120x12x3100mm QTY 2
S12120-3100
Fascia - 120x12x2800mm QTY 2
S12120-2800
Roof Board - 121x12x2696mm QTY 28
MB12-C-2696
Floor Board - 121x12x2160mm QTY 26
MB16-C-2160
38
Eaves Frame - 44x27x2998mm QTY 2
F2744-2998
35
36
37
Bearer - 44x44x2204mm QTY 2
F4444-2204-PT
Bearer - 44x44x2716mm QTY 8
F4444-2716-PT
39
40
Storm Brace - 44x27x2000mm QTY 8
F2744-2000
41
Closure Trim - 16x28x2400mm (approx length) QTY 10
S1628-2400
42
Felt
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
43
Log Board - 120x19x2396mm QTY 25
LB19-A-2396
Finisher Board - 54x19x2996mm QTY 1
LB19RG54-A-2996
Finisher Board - 97x19x2996mm QTY 1
LB19RG97-A-2996
Log Board - 120x19x823mm QTY 24
LB19-B-823
Log Board - 120x19x2396mm Qty 1
LB19-AD-2396 (750mm window cut out)
Log Board - 120x19x2996mm Qty 1
LB19-AD-2996 (1564mm double door cut out & 750mm window cut out)
24
25
26
27
28
Log Board - 120x19x2996mm QTY 20
LB19-A-2996
Log Board - 120x19x1204mm QTY 6
LB19-B-1204
Log Board - 120x19x227mm QTY 12
LB19-C-227
46
45
44
Bottom Gable QTY 2
AI-0619LOGPN24-G-V1
22
23a
23b
Top Gable A QTY 2
AI-0619LOGPN24-G-V1
Top Gable B QTY 2
AI-0619LOGPN24-G-V1
Felt Tacks x 110
70mm Screw x 57
Nail Bag
40mm Screw x 241
30mm Screw x 82
60mm Bolt Set x 16
There may be extra screws present in the nail bag
30mm Black Screw x 106
80mm Screw x 24

For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
P 4
Please retain product label and instructions for future reference
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly
in their respective tongues and grooves.
Step 1
Parts Needed - No. 36 QTY 2
No. 37 QTY 2
Lay the bearers (No. 36 & 37) onto
a rm and level surface (free from
areas where standing water can
collect) as shown in the
illustration.
Fix the bearers together at each
corner using 2 screws per corner
using 8x70mm screws in total,
ensuring the bearers are ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as
illustrated, making sure the
measurements are equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x70mm Screws
36
37
37
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
36
Step 2
Parts Needed - No. 37 QTY 6
Following the same method
arrange the remaining bearers
(No. 37) inside the assembled
frame.
*Ensure there is an equal amount
of space between each frame.
Secure each of the bearers in place
using 2x70mm screws for each
side of the bearer, ensuring .the
bearers remain level.
24x70mm Screws
Pre drill
hole
70mm
screw
37
36
37
37
37
37
37
37
37

P 5
Please retain product label and instructions for future reference
24 26
Pre drill
hole
70mm
screw
5
IMPORTANT: Pre-drill before xing screws.
Step 3
Parts Needed - No. 24 QTY 2
No. 26 QTY 2
Place the starter boards (No. 24) on to assembled base frame along the
longest sides and place the rst two log boards (No. 26) in the notch as
shown.
Ensure the boards sit square on the base using the same method used
in Step 1. Measure corner to corner, making sure the measurements are
equal.
Once the boards are square, lift up the log board (No. 26) and x the
starter boards in place.
Fix each of the starter boards to the frame by screwing through the
notch into the frame as shown in the illustration.
4x70mm Screws
24
26
25
26
26
29
27
Step 4
Parts Needed - No. 25 QTY 6
No. 26 QTY 10
No. 27 QTY 6
No. 29 QTY 6
Following the method shown in the
illustration, lay the rst 6 boards
(No. 25, 26, 27 & 29)
Start by placing the front and back
boards, interlocking them with the side
boards. Then place the next side boards,
interlocking with the front and back
boards. Continue this method until you
have placed 6 boards o of the starter
boards on each side, as shown in the
illustration.
This will create your rst level.
*Ensure that the boards are level and
ush with each other as you lay each
one.

P 6
Please retain product label and instructions for future reference
Step 5
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 11, 12, 13 & 14) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The lip of the door frame should
be postioned on the inside of
the building.
14 12
Step 6
Once you have laid 6 log boards (o of the starter)
up the door section, slide the assembled door
frame over the boards resting the frame on top of
the starter board (if you have not yet assembled
the door frame refer to step 5)
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding door position). Nevertheless the
process of tting the door frame is the same.
**Please Note: The short boards at the front of the
building (either side of the door and window
opening’s) can be placed either side depending on
your needs.
Step 7
Parts Needed - No. 25 QTY 6
No. 26QTY 6
No. 28 QTY 12
No. 29 QTY 12
No. 30 QTY 6
Following the method shown in the illustration,
lay the next 6 boards (No. 25, 26, 28, 29 & 30)
onto the log cabin to create your second level.
*Ensure that the boards are level and ush with
each other as you lay each one.
25
26
28
30
29
28
29

P 7
Please retain product label and instructions for future reference
2
4
IMPORTANT : Pre-drill before xing screws.
Step 8
Parts Needed - No. 2 QTY 2
No. 3 QTY 2
No. 4 QTY 2
No. 5 QTY 2
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
Use this method to assemble two window
frames.
16x80mm Screws
Pre drill
hole
80mm
screw
5
3
53
The lip of the door frame should
be postioned on the inside of
the building.
.Step 9
Once you have laid the second level of
boards onto the log cabin slide the
windows between the smaller boards
and rest on to the longer board (if you
have not yet assembled the window
frames refer to step 8)
*Ensure the boards are level with each
end.
*Please note: This image is for illustrative
purposes and may dier from your choice
in product (regarding window position).
Nevertheless the process of tting the
window is the same
Step 10
Parts Needed - No. 25 QTY 6
No. 26 QTY 6
No. 28 QTY 12
No. 29 QTY 12
No. 30 QTY 6
Following the method shown in
the illustration, lay a further 6
boards (No. 25, 26, 28, 29 & 30)
onto the log cabin to bring the
board level to the top of the
window and door frames.
*Ensure that the boards are level
and ush with each other as you
lay each one.
*Doors can be hung once the
boarding has enclosed the door
frame.
25 26
28
30
29
28
29

P 8
Please retain product label and instructions for future reference
25 26
31
32
Step 11
Parts Needed - No. 25 QTY 1
No. 26 QTY 1
No. 31 QTY 1
No. 32 QTY 1
Following the method shown in the
illustration, lay the next two boards
(No. 26 & 32) on the window and
opposite plain side.
Once in position, place the next two
boards (No. 25 & 31) onto the door
and rear sides.
*Ensure that the boards are level
and ush with each other as you lay
each one.
Rubber Mallet
may be required
to t parts.
70mm
screw
Pre drill
hole
34
22
25
22
Step 12
Parts Needed - No. 22 QTY 2
No. 25 QTY 1
No. 34 QTY 1
Following the method shown in
the illustration, place the bottom
gable (No.22) ,the remaining Log
board (No.25) and the nisher
board (No.34) onto the log cabin,
*Ensure that the boards are
level and ush with each other
as you lay each one.
Fix each board to the one below
by screwing through the notch
as shown in the illustration using
1x70mm screw per corner.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
4x70mm Screws
Rubber Mallet
may be required
to t parts.
IMPORTANT : Pre-drill before xing screws.

P 9
Please retain product label and instructions for future reference
IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws.
70mm
screw
Pre drill
hole
33
Step 13
Parts Needed - No. 23a QTY 2
No. 23b QTY 1
No. 33 QTY 1
Following the method shown in
the illustration, place Top Gable A
(No. 23a), Top Gable B (No. 23b)
and the remaining Finisher board
(No. 33) onto the log cabin.
*Ensure that the boards are
level and ush with each other
as you lay each one.
Fix each board to the one below
by screwing through the notch
as shown in the illustration using
1x70mm screw per corner.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
4x70mm Screws
23a
Rubber Mallet
may be required
to t parts.
23b
23b
23a
35
35
Pre drill
hole
70mm
screw
Step 14
Parts needed - No. 35 QTY 1
Align the Roof Purlin (No. 35)
into the cut out slots on each gable
top ensuring they interlock.
Secure the roof purlin at each
end by screwing through the bars
into the boards (ensure to pre-drill
to avoid the boards splitting) using
2x70mm screws per purlin.
*Please note: The gable shown is for
illustrative purposes and may dier in
width from your choice in product.
Nevertheless, despite any dierences
the process of xing the purlins is the
same.
4x70mm Screws
a
b
a
35
b
Rubber Mallet
may be required
to t parts.

P 10
Please retain product label and instructions for future reference
40mm
screw
Pre drill
hole
*Cut to t
Step 15
Parts needed - No. 40 QTY 28
Place the rst roof board (No. 40)
onto the log cabin, making sure the boards
are ush to the end of the roof purlin. Ensure
there is an even amount of overhang
between the log boards and roof board at
the front and back of the cabin.
Once in position x to the purlin, front and
back of the log cabin using 3x40mm screws.
Ensure the roof boards are not laid too close
together, use the spacers (No. 46) provided
to create a 2mm gap. Adjusting the spacing
between the boards allows the wood to
swell in damp weather.
Continue to place the roof boards onto the
roof, ensuring each roof board is interlocked
and level. Once in position x the roof
boards to the purlin, front and back of the
log cabin using 3x40mm srews per roof
board.
*Please Note: The Purlin will be longer than
the log boards by 2mm each end.
You have been issued with 23 roof boards,
but in reality you may only need to use 22.
The last roof board will overhang
past the end of the roof purlin. Using a
straight edge and a pencil, mark out a line as
a guide.
Cut along the pencil mark and remove the
excess. Place the cut down board’s back
onto the roof and secure into place using
3x40mm screws per board.
*Please Note: This image is for illustrative
purposes and may dier from your choice in
product. Nevertheless the process of cutting
and tting the last roof board(s) is the same.
69x40mm Screws
a
a
b
40
b
Step 16
Parts Needed - No. 42 QTY 2
Ensuring the roof boards are ush at the
overhanging side, x the eaves frames
(No. 42) to the underside of the roof
boards using 9x30mm screws as shown
in the illustration
*Please Note: This image is for illustrative
purposes and may dier from your choice
in product. Nevertheless the process of
xing the eaves frames is the same.
18x30mm Screws
30mm
screw
Pre drill
hole
42
IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws.