Mercia Garden Products 01DTPRMSHDB0808DDOP-V1 User manual







 

 
















  



2mm Drill bit
x2 




















































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







 

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




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


 
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 2539mm
Depth = 2408mm
Height = 2626mm
Base Dimensions:
Width = 2350mm
Depth = 2350mm
4
13
2
28
Gable Strip 12x121x2090mm QTY 2
WB-2090MM
15 Door Cloaking Strip 27x44x1670mm QTY 1
F2744-1670MM
16 Door Strip 12x45x1449mm QTY 1
S1245-1449MM
17 Door Strip 12x45x1772mm QTY 2
S1245-1772MM
18 Window Strip 12x56x1037mm QTY 2
S1256-1037MM
19 Cover Trims 12x56x1790mm QTY 7
S1256-1790MM
24
Barge Board 12x95x678mm QTY 1
S1295-G-678MM
26
Barge Board 12x95x734mm QTY 2
S1295-G-734MM
25
Fascia 12x95x900mm QTY 4
S1295-G-900MM
27
Fascia 12x95x662mm QTY 4
S1295-G-662MM
23 Bottom Door Framing 27x44x1336mm QTY 1
F2744-1336MM
14
1311 12
Top Roof QTY 4
AI-S21MBDBR1192X654-V1
Bottom Roof QTY 4
AI-S21MBDBR1192X898-V1
Window QTY 2
AI-FW1000X540-V1
Floor Blocks
27x44x400mm QTY 8
F2744-400MM
568
7
9
Front Panel QTY 2
AI-S21SHPPTOV512X1761-V1
Door QTY 2
AI-S21FBMBZBD676X1770-V1
Gable Top Left QTY 2
AI-S22HDBGTL1180X817-V1
Gable Top Right QTY 2
AI-S22HDBGTR1180X817-V1
Lower Truss QTY 2
AI-S22HDBTF800X88-V1
10
Upper Truss QTY 2
AI-S22HDBTF629X88-V1
Window Panel QTY 2
AI-01S21SH1LFW1136X1814-V1
Floor QTY 4
AI-S21MBF1175X1175-V1
Back Panel
Width 1180mm QTY 2
AI-S21SHPP1180X1796-V1
Side Panel
Width 1417mm QTY 2
AI-S21SHPP1136X1814-V1
20 Gable Cover Trims 12x56x710mm QTY 1
S1256-710MM
22 Top Door Framing 44x44x1800mm QTY 1
F4444-1800MM
21 Top Door Framing 44x44x280mm QTY 2
F4444-280MM

¡
 
36
Butt Hinge QTY 4
PI-07-0066
37
Felt QTY 1
PI-01-0003
32
Casement Stay QTY 2
PI-07-0007
33
T Hinge QTY 6
PI-07-0021
34
Tower Bolt QTY 2
PI-07-0030
35
Turn Button QTY 2
PI-07-0034
39
Hasp and Staple Lock QTY 1
PI-07-0221
38
Weatherproof Lock QTY 1
PI-07-0222
30
Door Blocks 27x44x150mm QTY 2
F2744-150MM
31
Truss Blocks 27x44x100mm QTY 2
F2744-G-120MM
29
Truss Brace 27x44x1640mm QTY 2
F2744-G-1680MM
40
U Channel QTY 4
PI-07-0013
41
Joining Plates QTY 6
PI-07-0220
50mm Screw x 91
Felt Tacks x 125
16mm Screw x 24
30mm Screw x 283
60mm Bolt x 8
20mm Screw x 9
60mm Screw x 8
40mm Screw x 40
100mm Screw x 2
Nail Bag
There may be extra screws present in the nail bag
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.


 
1
Pre drill
hole
50mm
screw
1
1
Step 1
Parts Needed- No.1 QTY 4
Place the oor panels (No.1) onto a
rm and level base. Ensure the base
has suitable drainage, free from areas
where standing water can collect.
Secure the oors together using
8x50mm screws through the oor
bearers in an alternating pattern.
Repeat the step to create two oor
assemblies.
16x50mm Screws
1
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
40mm
screw
Step 2
Parts Needed- No.14 QTY 8
Locate the Floor Blocks (No.14)
between the oor framing, ensuring
they are spaced equally.
Secure to the oor using 2x40mm
screws per block, going through the
oor cladding and into the oor
blocks below.
16x40mm Screws
14 14
14
14
14
14
14
14
1
1
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
40mm
screw
Step 3
Locate the second oor assembly
along side the rst oor assembly.
Secure to the oor using 2x40mm
screws per block, going through the
oor cladding and into the oor
blocks below.
16x40mm Screws
1
1
FRONT
BACK
IMPORTANT: Pre-drill before xing screws.
50mm
screw
Step 4
Parts Needed- No.2 QTY 1
- No.3 (or 4) QTY 1
**Please note: The side panels are
interchangeable. Decide which layout
works best for you before assembly.**
Locate the Back Panel (No.2) and the Side
panel (No.3) (or Window Panel) onto the
oor, ensuring there is equal spacing.
Secure the panels together at the corner
using 3x50mm screws.
Do not secure the building to the oor
until the roof is tted.
**Please note: The Side Panels are
slightly higher than the back panels.**
3x50mm Screws
FRONT
BACK
2
3
a
a
a
a
Pre drill
hole
23


 
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Step 5
Parts Needed- No.2 QTY 1
- No.3 (or 4) QTY 1
Locate the Second Back Panel (No.2) and
Side panel (No.3) (or Window Panel) onto
the oor, ensuring there is equal spacing.
Secure the panels together at the joins
using 3x50mm screws per join in an
alternating pattern.
Do not secure the building to the oor
until the roof is tted.
**Please note: The Side Panels are
slightly higher than the back panels.**
6x50mm Screws
2
3
FRONT
BACK
23
IMPORTANT: Pre-drill before xing screws.
a
50mm
screw
Step 6
Parts Needed- No.4 (or 3) QTY 1
Locate the Window Panel (No.4) (or Side
Panel) onto the oor, ensuring there is
equal spacing.
Secure the panels together at the corner
using 3x50mm screws.
Do not secure the building to the oor
until the roof is tted.
**Please note: The Side Panels are
slightly higher than the back panels.**
3x50mm Screws
4
a
a
a
FRONT
BACK
Pre drill
hole
24
Pre drill
hole
50mm
screw
Step 7
Parts Needed- No.4 (or 3) QTY 1
Locate the Second Window Panel (No.4)
(or Side Panel) onto the oor, ensuring
there is equal spacing.
Secure the panels together at the joins
using 3x50mm screws per join in an
alternating pattern.
Do not secure the building to the oor
until the roof is tted.
**Please note: The Side Panels are
slightly higher than the back panels.**
3x50mm Screws
4
a
a
a
FRONT
BACK
IMPORTANT: Pre-drill before xing screws.
24
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Step 8
Parts Needed- No.6 QTY 2
Locate the Front Panels (No.6) onto the
oor, ensuring there is equal spacing.
Secure the panels at the corners using
3x50mm screws per join.
Do not secure the building to the oor
until the roof is tted.
**Please note: The Front Panels are
slightly lower than the side panels.**
6x50mm Screws
a
a
a
6
a
a
a
6
a
64


 
Pre drill
hole
Step 9
Parts Needed- No.21 QTY 2
- No.22 QTY 1
- No.23 QTY 1
Locate the Top Door Framing (No.21 & 22)
onto the top of the front panels. The
framing should be ush to the back edges
of the framing within front panels.
Secure the framing using 8x60mm screws,
ensuring to go through the Top Door
Framing, and into the Front Panel framing.
Locate the Bottom Door Framing (No.23)
between the front panel. Do Not secure the
Bottom Door Framing to the oor until the
roof is tted.
**Please note: The Front Panels are
slightly lower than the side panels.**
8x60mm Screws
60mm
screw
22
23
21
21
FRONT
PANEL
SIDE
PANEL
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Step 10
Parts Needed- No.7 QTY 2
- No.8 QTY 2
Lay the Gable tops (No.7 & 8) along side
each other, ensure they are ush at the
bottom. Secure together using 4x50mm
screws in an alternating pattern.
Repeat step to create a second assembly.
8x50mm Screws
78
78
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Locate the assembled Gable tops (No.7 & 8)
onto the top of the front and back panels
ensuring to slot the groove of the boarding
within the Gable Tops on to the tongues
within the plain panels below.
Secure the assembled Gable Tops from
above using 6x50mm screws per gable top.
Make sure the gable tops are ush with the
ends of the panels as shown in the diagram.
Do not secure the building to the oor until
the roof is tted.
12x50mm Screws
8
7
8
8
7
Step 11


 
Pre drill
hole
30mm
screw
Step 12
Parts Needed- No.28 QTY 2
Locate the Gable Strips (No.28) onto the
join of the Gable Tops and front/back
panels.
Secure the Gable Strips (No.28) using
4x30mm screws per strip in an alternating
pattern. Do not x into the gap between
the panels.
8x30mm Screws
28
28
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
40mm
screw
30mm
screw
Place all of the required parts together
on the oor in the correct layout as
shown in the illustration. Secure the
Joining plates (No.41) to both sides of
the truss along the framing joins with
5x30mm screws per plate, ensuring
the screws are staggered to avoid
collision.
Secure the Truss Brace (No.29) to both
sides of the Lower Trusses, making
sure to stagger the 4x40mm screws at
each end. The truss brace should nish
ush with the edge of the lower truss.
30x30mm Screws
8x40mm Screws
Step 13
Parts Needed- No.9 QTY 2
- No.10 QTY 2
- No.29 QTY 2
- No.41 QTY 6
41
41 41
ab
a
b99
10 10
29
IMPORTANT: Pre-drill before xing screws.
99
50mm
screw
100mm
screw
Step 14
Parts Needed- No.31 QTY 2
Measure and mark 42mm from the top corner of the truss.
Place the Truss in position with a 42mm gap from the top corner of the
truss to the top of the side panel.
Locate the Truss Blocks (No.31) onto each side of the building, then use
the measurement made when together with the truss to determine the
height of the Truss blocks and mark the position.
Secure the truss blocks in an alternating pattern using 2x50mm screws
per block, ensuring to go through to the panel framing behind. Do not
x into the gap between the panels.
Fix the truss to the side panels using 1x50mm screw per side making
sure that you go into the panel framing behind.
Fix a further 100mm screw to each side from the exterior of the building
into the truss on the inside.
6x50mm Screws
2x100mm Screws
10 10
31 31
31
42mm
Pre drill
hole
IMPORTANT: Pre-drill before xing screws.

¢
 
IMPORTANT: Pre-drill before xing screws.
Step 15
Parts Needed- No.12 QTY 4
- No.40 QTY 2
Locate the Bottom roof panels
(No.12) and secure the roof panels
together using a U channel (No.40)
on to the top framing pieces. Ensure
the U channel (No.40) is equally
spaced over the roof panel framing.
Secure the U channels using
10x30mm screws per channel.
Repeat the step to create a second
assembly.
20x30mm Screws
Pre drill
hole
30mm
screw
Top
Bottom
12
12
40
12
12
40
IMPORTANT: Pre-drill before xing screws.
Step 16
Parts Needed- No.11 QTY 4
- No.40 QTY 2
Locate the Top roof panels (No.11)
and secure the roof panels together
using a U channel (No.40) on to the
top framing pieces.
Make sure that the U channel is on
the framing within the roof panel
where there is a 16mm gap between
the top of the framing and the edge
of the roof cladding. Ensure the U
channel (No.40) is equally spaced
over the roof panel framing. Secure
the U channels using 10x30mm
screws per channel.
Repeat the step to create a second
assembly.
20x30mm Screws
Pre drill
hole
30mm
screw
Top
Bottom
11mm
16mm
11
11
40
11
11
40
40
IMPORTANT: Pre-drill before xing screws.
Step 17
Parts Needed- No.12 QTY 4
Place the Bottom roof panels (No.12)
on top of the gables and truss,
ensuring they are correctly orientated
with the U channel slotted into the
roof truss.
12
12
12
12
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Step 18
Secure the Roofs using 4x30mm
screws per roof, ensuring to go
through the roof cladding and into
the gable top framing and the truss
framing below.
Position the panels so there is equal
spacing.
**Make sure that the edges of the
framing within the roof panels are
ush with the outer cladding on the
front and back panels.**
Do not secure the building to the oor
until the roof is tted.
16x30mm Screws
12
12
12
12


 
IMPORTANT: Pre-drill before xing screws.
Step 19
Parts Needed- No.11 QTY 4
Place the Top Roof Panels (No.11)
on top of the gables and truss,
ensuring they are correctly
orientated with the U channel
slotted into the top of the roof truss.
11
11
11 11
16mm
11mm
Pre drill
hole
30mm
screw
Step 20
Secure the Roofs using 4x30mm
screws per roof, ensuring to go
through the roof cladding and into
the gable top framing and the truss
framing below.
Position the panels so there is equal
spacing.
**Make sure that the edges of the
framing within the roof panels are
ush with the outer cladding on
the front and back panels.**
Do not secure the building to the
oor until the roof is tted.
16x30mm Screws
11 11
11
11
16mm
11mm
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Step 21
Further secure each Roof in place
using 4x30mm screws, ensuring they
are no more than 300mm apart. Make
sure to screw through the cladding
into the framing below.
Do not secure the building to the
oor until the roof is tted.
32x30mm Screws
Pre drill
hole
30mm
screw
Pre drill
hole
50mm
screw
Step 22
Once the roof is xed, secure the
building to the Floor with 50mm
screws.
Ensure the screws go through the
panel into the Floor framing.
24x50mm Screws
bb
b
b
b
bb
bb
bbbb
IMPORTANT: Pre-drill before xing screws.
b