Mercia Garden Products 0628WKNE0304LBDD2SW-V1 Instruction manual

P 1
0628WKNE0304LBDD2SW-V1
28MM LOG CABIN, WORKSHOP, NO EXTRAS, 3X4M, LEDGED BRACED DOUBLE DOORS, TWO SHORT WINDOWS
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
Please retain product label and instructions for future reference
0628WKNE0304LBDD2SW-V1
Overall Dimensions:
Width = 3113mm
Depth = 4036mm
Height = 2609mm
Base Dimensions:
Width = 2804mm
Depth = 3808mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Window Contents
2
1
3
4
Window Qty 2
AI-06LOGDGW684X1244-V3
5
Window Frame Left Upright - 71x70x1412mm Qty 2
AI-0628LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm Qty 2
AI-0628LOGWUFR-V3
Window Frame Top - 81x125x805mm Qty 2
AI-0628LOGSWTF-V3
Window Frame Bottom - 71x70x805mm Qty 2
AI-0628LOGSWBF-V3
7
Flag Hinge QTY 4
PI-07-0211
8
Casement Stay Qty 2
PI-07-0187
Double Door Contents
10
9
11
12
Dead Lock
Qty 1
PI-07-0200
Key Plate
Qty 1
PI-07-0200
Pad Bolt
QTY 2
PI-07-0183
Master Door
Qty 1
(Morticed for lock)
AI-06LOGWKLBMD750X1900-V1
13
14
15
17 18 19 20 21
Slave Door
Qty 1
AI-06LOGWKLBSD750X1900-V1
Door Frame Left Upright - 71x70x2065mm Qty 1
AI-0628LOGDUFL-V3
Door Frame Top - 81x125x1632mm Qty 1
AI-0628LOGDDTF- V3
Door Strip - 16x60x1880mm Qty 1
S1660-1880mm
Door Frame Right Upright - 71x70x2065mm Qty 1
AI-0628LOGDUFR-V3
Door Frame Bottom - 71x70x1508mm Qty 1
AI-0628LOGDDBF-V3
6
16
Rain Guards QTY 2
RG2844-710 (28x44x710mm) Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)
Hook & Band Hinge
QTY 6
PI-07-0219
Pull Handle
QTY 2
PI-07-0032

P 3
Please retain product label and instructions for future reference
22
Gable - 2996mm
QTY 2
AI-0628WKNE0304LBDD2SW-G-V1
23
Starter Board - 66x28x2996mm QTY 2
LB28RT66-A-2996
24
Log Board - 120x28x2996mm QTY 19
LB28-A-2996
25
Log Board - 120x28x2036mm QTY 12
LB28-B-2036
26
Log Board - 120x28x232mm QTY 30
LB28-B-232
Log Board - 120x28x232mm QTY 12
LB28-C-232
27
Log Board - 120x28x4000mm QTY 26
LB28-A-4000
Log Board - 120x28x1196mm QTY 18
LB28-B-1196
Log Board - 110x28x4000mm QTY 1
LB28RG110-A-4000
Roof Purlin - 45x120x4004mm QTY 3
F45120-A-4004
Bearer - 44x44x3702mm QTY 10
F4444-3702-PT
Bearer - 44x44x2804mm QTY 2
F4444-2804-PT
Fascia - 120x16x1604mm QTY 4
S16120-G-1604 (1X14° CUT)
Floor Board - 121x16x2748mm QTY 35
MB16-2748
Roof Board - 121x16x1600mm QTY 74
MB16-1600
Storm Brace - 27x44x2000mm QTY 8
F2744-2000
Log Board - 120x28x2996mm QTY 1
LB28-AD-2996
Log Board - 110x28x4000mm QTY 1
LB28RG110-AD-4000
Closure Trim - 16x28x2400mm (approx length) QTY 13
S1628-C-2400
28
29
30
31
32
33
34
35
36
40
41
Eaves Frame - 27x44x2002mm QTY 4
F2744-2002
37
38
39
42
43
Felt
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
Main Building Contents
Felt Tacks x 210
70mm Screw x 69
Nail Bag
40mm Screw x 526
30mm Screw x 144
70mm Bolt Set x 16
There may be extra screws present in the nail bag
30mm Black Screw x 20
80mm Screw x 24

For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
P 4
Please retain product label and instructions for future reference
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongues and grooves.
Step 1
Parts Needed - No. 31 QTY 2
No. 32 QTY 2
Lay the bearers (No’s. 31 & 32) onto a
rm and level surface
(free from areas where standing
water can collect) as shown in the
illustration.
Fix the bearers together at each
corner using 2 screws per corner
using 8x70mm screws in total,
ensuring the bearers are ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as illustrated,
making sure the measurements are
equal.
If the bearers are not aligned equally,
unscrew, adjust and re-align
accordingly.
8x70mm Screws
31
32
31
Pre drill
hole
70mm
screw
32
==
IMPORTANT: Pre-drill before xing screws.
Step 2
Parts Needed - No. 31 QTY 8
Following the same method
arrange the remaining bearers
(No. 31) inside the assembled
frame.
*Ensure there is an equal
amount of space between each
frame.
Secure each of the bearers in place
using 2x70mm screws for each
side of the bearer, ensuring .the
bearers remain level.
32x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
31
31
31
31
31
31
31
31
31
31
32

P 5P 3P 5
Please retain product label and instructions for future reference
Once the boards are square, lift up the log board (No. 27) and x the
starter boards in place.
Fix each of the starter boards to the frame by screwing through the
notch into the frame as shown in the illustration.
4x70mm Screws
23
Pre drill
hole
70mm
screw
Step 3
Parts Needed - No. 23 QTY 2
No. 27 QTY 2
Place the starter boards (No’s. 23) on to assembled base frame along the
shortest sides and place the rst two log boards (No. 27) in the notch as
shown.
Ensure the boards sit square on the base using the same method used
in Step 1. Measure corner to corner, making sure the measurements are
equal.
27
27
27
23
23
23
Step 4
Parts Needed - No. 24 QTY 6
No. 26 QTY 6
No. 27 QTY 12
No. 28 QTY 6
Following the method shown in
the illustration, lay the rst 6
boards (No’s. 24, 26, 27 & 28)
onto the starter boards to create
your rst level.
*Make sure that you have seven
rows of log boards in total
below the window.
*Ensure that the boards are
level and ush with each
other as you lay each one.
**Please Note: The short boards
at the front of the building (either
side of the door and window
opening’s) can be placed either
side depending on your needs.
Rubber Mallet
may be required
to t parts.
27
24 27
28
26
IMPORTANT: Pre-drill before xing screws.