Mercia Garden Products 03DTSHCV1208HGD4MW-V1 Instruction manual

P 1
Please retain product label and instructions for future reference
General Instructions
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03DTSHCV1208HGD4MW-V1
DIP TREATED SHIPLAP CURVED 12FT X 8FT HALF GLAZED DOUBLE 4 MEDIUM WINDOW
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building has been treated by the
correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or
extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear
gloves when working with or handling rough
sawn timber.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.

P 2
03DTSHCV1208HGD4MW-V1
Overall Dimensions:
Length = 2965mm
Width = 3640mm
Height = 2156mm
Base Dimensions:
Length = 2350mm
Width = 3506mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
21 345
6 98
7
Door Panel
QTY 1
AI-03S22SHDD1298X2095-V1
Front Window Panel
QTY 2
AI-03S21SH1FSFWC1109X2095-V1
Right Gable
QTY 1
AI-S21SHCGTR2272X323-V1
Side Window Panel
QTY 2
AI-03S21SH1FSFWC572X1782-V1
Left Gable
QTY 1
AI-S21SHCGTL2272X323-V1
Back Panel
QTY 3
AI-S21SHPP1172X1832-V1
Side Panel
QTY 2
AI-S21SHPPTF1700X1782-V1
Floor
QTY 4
AI-S21MBF1753X1175-V1
Roof
QTY 4
AI-S21MBCR910X2950-V1
Master Door
QTY 1
AI-PRMHGMD600X1715-V1
Secondary Door
QTY 1
AI-PRMHGSD600X1715-V1
Building Content:
Roof Block - 28x28x140mm QTY 6
FS2828-G-160mm (angled)
Door Rain Guard - 28x44x1210mm QTY 1
RG2844-1210mm
Window Rain Guard - 28x44x540mm QTY 4
RG2844-540mm
Roof End - 83x12x2950mm QTY 4
MB12RT83-2950mm
Door Beading - 17x12x1711mm QTY 2
S1217-1711mm
Roof Trim - 30x12x1510mm QTY 8
S1230-1510mm
Fascia - 95x12x1820mm QTY 2
SR1295-1820mm
Front Cover Trim - 56x12x2088mm QTY 4
S1256-2088mm
Side Cover Trim - 56x12x2070mm QTY 2
S1256-2070mm
Rear Cover Trim - 56x12x1810mm QTY 4
S1256-1810mm
Ridge Bar - 90x27x1714mm QTY 6
F2790-1714mm
Door Bar - 60x16x1705mm QTY 1
S1660-1705mm
Floor Block - 44x27x400mm QTY 12
F2744-400mm
Door Handle
PI-07-0001
U Channel QTY 6
PI-07-0013
Mortice Lock
PI-07-0017
Hinge QTY 6
PI-07-0023
Key Plate
Turn Button QTY 2
PI-07-0034
Tower Bolt QTY 2
PI-07-0114
Finial QTY 1
Shed Diamond Finial
10 11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Felt
27
28
29
30
31
32
33

P 3
Please retain product label and instructions for future reference
50mm Screw x 122
40mm Screw x 46
Felt Tacks x 190
30mm Screw x 266
80mm Screw x 12
Nail Bag
There may be extra screws present in the nail bag
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
30mm
screw
Pre drill
hole
Join the hinges (No.27) to
the door frames (No.10 & 11) using
40mm screws. Ensure hinges are
attached using the outer plate of
the hinge.
Fit the doors to the Door Panel
(No.1) with 40mm screws making
sure to use the inner plate of the
hinge.
Fit the Mortice Lock (No.25)
into the recess and x in place with
the screws provided. Fit the Key
Plate (No. 26) to the opposite door
using the screws provided.
Fix the Door Handles
(No.31) and the metal bar (spindle)
using 8x30mm screws. Ensure the
mortice lock closes correctly. If not,
remove lock and turn the catch
around using the small grub screw.
8x30mm screws
36x40mm screws
The Mortice Lock is Reversible
26
25
1
a
b
c
b
a
31
c
b
27
Step 1
Parts Needed - No. 1 QTY 1
- No. 10 QTY 1
- No. 11 QTY 1
- No. 25 QTY 1
- No. 26 QTY 1
- No. 27 QTY 6
- No. 31 QTY 1
10
11
27
40mm
screw

P 4
Please retain product label and instructions for future reference
Step 2
Parts Needed - No. 15 QTY 2
- No. 22 QTY 1
- No. 29 QTY 2
30mm
screw
Pre drill
hole
Fix the Door Bar (No. 22) to
the inside of the Secondary Door
using 6x30mm screws as shown in
the illustration.
Fit the Door Beading (No. 15) to
the inside of the door frame using
8x30mm screws, ensuring that
they sit ush with the frame and
the door.
Attach the Tower Bolts (No.
29) to the door bar using
12x30mm screws.
26x30mm screws
22
15
15
29
d
e
e
d
IMPORTANT: Pre-drill before xing screws.
15
29
29
22 Secure the oor (No. 8) to the
Floor Blocks (No.23) using 12x30mm
screws per oor.
Repeat this for one other oor panel.
24x30mm Screws
Pre drill
hole
30mm
screw
Step 3
Parts Needed - No. 8 QTY 2
- No. 23 QTY 12
8
IMPORTANT: Pre-drill before xing screws.
23
8
23
Pre drill
hole
30mm
screw
Step 4
Parts Needed - No. 8 QTY 2
Secure the oor (No. 8) to the assembly
from Step 3, using 12x30mm screws per
oor.
Repeat this to create two assembled
oors.
24x30mm Screws
IMPORTANT: Pre-drill before xing screws.
8
8
8
8

P 5
Please retain product label and instructions for future reference
Place the assembled oor panels
(No.8) on to a rm and level base.
Ensure the base has suitable drainage,
free from areas where standing water
can collect.
Secure the oors together using
8x50mm screws through the oor
bearers in an alternating pattern.
8x50mm Screws
Step 5 IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Fix two of the Back panels (No.4) side by
side using 3x50mm screws, x the
corners of the back panel (No.4) and the
Side Panel (No.5).
Do NOT secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and the
cladding on all sides.
6x50mm Screws
5
44
Step 6
Parts Needed - No. 4 QTY 2
- No. 5 QTY 1
IMPORTANT: Pre-drill before xing screws.
a
Step 7
Parts Needed - No. 4 QTY 1
- No. 5 QTY 1
a
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
5
4
Fix the last back panel (No.4) next to the
already standing back panel
using
3x50mm screws
. Then x the corners of
the side panel
(No.5) to the last back
panel
using 3x50mm screws .
Do NOT secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and cladding
on all sides.
6x50mm Screws
Fix the Side Window Panel (No.3) and
already standing Side Panel (No.5)
together by screwing through the
framing using 8x50mm screws.
Ensure to stagger screws to avoid
colliding.
Repeat this with the second Window
(No.3) and Side panel (No.5) but the
opposite way round, as shown in the
diagram.
Do NOT secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and cladding
on all sides.
8x50mm Screws
Pre drill
hole
50mm
screw
Step 8
Parts Needed - No.3 QTY 2
3
3
IMPORTANT: Pre-drill before xing screws.