Mercia Garden Products 0644RANE4535FGDD2TW1SW-V1 Instruction manual

P 1
0644RANE4535FGDD2TW1SW-V1 (4.5x3.5m)
0644RANE4535FGDD2TW1SW-V1: 44mm Log Cabin, Reverse Apex, No Extras, 4.5x3.5, Fully Glazed Double Door, Two Tall Windows,
One Short Window.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

Double Door Contents
Window Contents
P 2
0634RANE4535FGDD2TW1SW-V1
Overall Dimensions:
Width = 4536mm
Depth = 3652mm
Height = 2627mm
Base Dimensions:
Width = 4318mm
Depth = 3318mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Window QTY 1
AI-06LOGDGW684X1244-V3
Window QTY 2
AI-06LOGDGW684X1905-V3
2
1
3
4
5
Window Frame Left Upright - 71x70x1412mm QTY 1
AI-0644LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 1
AI-0644LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 1
AI-0644LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 1
AI-0644LOGWBF-V3
15
16
17
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
Adjustable Hinge QTY 6 PI-07-0209
Tower Bolt
QTY 2
PI-07-0114
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGFGMD750X1900-V3
18
19
20
22
22a 22c
23 24 25 26
Secondary Door QTY 1
AI-06LOGDGFGSD750X1900-V3
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0644LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0644LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
14
21
Rain Guard QTY 1
RG2844-1520mm (28x44x1520mm)
22b
11
12
13
Rain Guards QTY 3
RG2844-710mm (28x44x710mm)
7
6
8
9
10
Window Frame Left Upright - 71x70x2065mm QTY 2
AI-0644LOGDUFL-V3
Window Frame Right Upright - 71x70x2065mm QTY 2
AI-0644LOGDUFR-V3
Window Frame Top - 81x125x808mm QTY 2
AI-0644LOGTWTF-V3
Window Frame Bottom - 71x70x688mm QTY 2
AI-0644LOGTWBF-V3
Flag Hinge QTY 2
PI-07-0211
Casement Stay Qty 1
PI-07-0187
Short Window Contents
Tall Window Contents

P 3
Felt
5
29
28
30
31
32
33
Main Buildings Contents
Storm Brace - 27x44x2000mm QTY 8
F2744-2000mm
44
45
46
42
43
Closure Trim - 16x28x2400mm (approx length) QTY 16
SI628-2400mm (Bevelled)
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
47
Log Board - 44x120x3500mm QTY 26
LB44-A-3500mm
Log Board - 44x120x1375mm QTY 24
LB44-B-1375mm
Log Board - 44x120x482mm QTY 36
LB44-B-482mm
Log Board - 44x120x232mm QTY 36
LB44-C-232mm
34
35
Roof Board - 16x121x1862mm QTY 84
MB16-1862mm
Floor Board - 16x121x3228mm QTY 39
MB16-3228mm
36
Bearer - 44x58x2043mm QTY 26
F4458-2043-PT
37
Bearer - 44x58x3318mm QTY 4
F4458-3318-PT
38
Purlin - 45x120x4504mm QTY 5
F45120-A-4504mm
39
Fascia - 16x120x1866mm QTY 4
S16120-G-1866mm (angled)
40
Fascia - 16x120x2268mm QTY 4
S16120-2268mm
41
Eaves Frame - 27x44x4504mm QTY 2
F2744-4504mm
Starter Board - 44x66x4500mm QTY 2
LB44RT66-A-4500mm
Log Board - 44x120x4500mm QTY 19
LB44-A-4500mm
Log Board - 44x120x4500mm QTY 1
LB44-AD-4500mm
Gable - 3500mm
QTY 1
AI-0644RANE4535-G-V1
27
Window Gable - 3500mm
QTY 1
AI-0644RANE4535-WG-V1
Felt Tacks x 300
70mm Screw x 41
40mm Screw x 829
30mm Screw x 172
Nail Bag
There may be extra screws present in the nail bag
80mm Screw x 64
90mm Screw x 116
90mm Bolt Set x 16
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongues and grooves.
Please retain product label and instructions for future reference

P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
IMPORTANT: Pre-drill before xing screws.
39
39
38
38
Pre drill
hole
90mm
screw
Step 1
Parts needed - No. 38 QTY 2
No. 39 QTY 2
Lay the bearers (No’s 38 & 39) onto a
rm and level surface (free from areas
where standing water can collect) as
shown in the illustration.
Fix the bearers together at each
corner using 8x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the bear-
ers are square by measuring from corner
to corner as illustrated, making sure the
measurements are equal.
If the bearers are not aligned equally,
unscrew, adjust and re-align accordingly.
8x90mm Screws
Example picture
2 screws per bearer per end.
=
=
*Ensure the 58mm side of the
bearer is laying on the base, so
that you can screw the bearers
together on the 44mm side.
IMPORTANT: Pre-drill before xing screws.
38
38
Pre drill
hole
90mm
screw
Step 2
Parts needed- No. 38 QTY 11
Following the same method arrange
the remaining bearers (No. 38) inside
the assembled frame.
*Ensure there is an equal
amount of space between each frame.
Secure each of the bearers in
place using 2x90mm screws
for each side of the bearer,
ensuring the framing remains level.
44x90mm Screws
38 38 38 38 38 38 38 38 38 38 38
Example picture
2 screws per bearer per end.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
90mm
screw
Step 3
Parts needed- No. 38 QTY 13
No. 39 QTY 2
Repeat Steps 1 & 2 to create the
second base section.
*Ensure there is an equal
amount of space between each
frame.
Once built secure both base
sections together using 12x90mm
screws as shown in the
illustration.
64x90mm Screws
Please retain product label and instructions for future reference

P 5
29
Pre drill
hole
70mm
screw
Step 4
Parts needed - No. 29 QTY 2
No. 30 QTY 2
Place the starter boards (No.
29) and the rst two log boards
(No. 30) in the notch as shown
onto the assembled base frame
along the longest sides.
Ensure the boards sit square on
the base using the same
method used in Step 1. Meas-
ure corner to corner, making
sure the measurements are
equal.
Once the boards are square, lift
up the log boards (No. 30) and
x the starter boards in place
(No. 29).
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as
shown in the illustration.
4x70mm Screws
IMPORTANT: Pre-drill before xing screws.
30
30
29
29
Step 5
Parts needed - No. 30 QTY 10
No. 32 QTY 12
No. 33 QTY 12
No. 34 QTY 6
Following the same method
outlined in Pre-Assembly, lay the
required boards (No’s. 30, 32,
33 & 34) onto the starter boards
to create your rst level.
*Make sure that you have
seven rows of log boards in
total below the SHORT
window.
*Ensure that the boards are
level and ush with each other
as you lay each one.
33
33
32
30
34
30
32
Rubber Mallet
may be required
to t parts.
IMPORTANT : Pre-drill before xing screws.
7
10
Step 6
Parts Needed - No. 7 QTY 2
No. 8 QTY 2
No. 9 QTY 2
No. 10 QTY 2
Arrange the left, right, top & bottom tall
window frames (No’s. 7, 8, 9, & 10) onto a rm
and level surface. Secure the top and bottom
frames to the uprights using 2x80mm screw per
corner, ensuring the screws do NOT protrude
through the front of the door framing.
Using the method outlined above, assemble the
two window frames.
16x80mm Screws
Pre drill
hole
80mm
screw
10 8
9
The internal lip of the window
frame should be positioned on
the inside of the building.
8
Please retain product label and instructions for future reference