Mercia Garden Products 03HEL1008DDFW-V3 Instruction manual

P 1
03HEL1008DDFW-V3
10x8 Helios Summerhouse
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code

21 345
6
Door Panel
AI-03HELDP2918X2093-V2
Right Gable
AI-03HELWGR2382X2093-V1
Left Gable
AI-03HELWGL2382X2093-V1
Back Panel QTY 2
AI-03HELBP1459X1821-V3
Floor QTY 2
AI-03TAGFLOOR2387X1459-V1
Roof QTY 2
AI-03TAGROOF1516X2950-V1
Master Door
AI-03HEL1010MD
7
Slave Door
AI-03HEL1010SD
Roof Bar QTY 3
AI-03HELRB2831X101-V1
8 9 Roof Block - 28x28x140mm QTY 6
FS2828-160mm (angled)
Lrg Rain Guard - 44x27x1472mm
F2744-1472mm (bevelled)
Sml Rain Guard - 44x27x580mm
QTY 4
F2744-580mm (bevelled)
Roof End - 100x12x2950mm QTY 2
MBRT100-2950mm
Door Beading - 17x12x1711mm QTY 2
BDC-1711mm
Top Roof Trim - 45x12x1485mm QTY 4
S1245-1485mm
Bottom Roof Trim - 45x12x1454mm QTY 4
S1245-1454mm
Fascia - 95x12x1516mm QTY 2
SR1295-1516mm
Front Cover Trim - 30x12x2088mm QTY 2
S1230-2088mm
Rear Cover Trim - 30x12x1827mm QTY 2
S1230-1827mm
Door Bar - 60x16x1705mm
F1660-1705mm
Finial
Door Handle QTY2
PI-07-0001
Mortice Lock
PI-07-0017
Hinge QTY 6
PI-07-0023
Key Plate
Turn Button QTY 2
PI-07-0034
Tower Bolt QTY 2
PI-07-0114
22 23 24 25
26 27
50mm Screw x85
40mm Screw x80
Felt Tacks x190
30mm Screw x120
60mm Screw x38
30mm Black Screw x3
80mm Screw x14
Nail Bag
Pre Assembly
Remove the transportation blocks from the
bottom of each panel before beginning
assembly.
b
Step 1
Position the oor (No.5) sections
together as shown in the
illustration, ensure that the oors
are ush together and secure into
position using 16x50mm screws.
16x50mm Screws
Pre drill
hole
50mm
screw
*Please note: the oors do NOT connect by T&G
5
5
P 2
03HEL1008DDFW-V3
Overall Dimensions:
Width = 3032mm
Depth = 2928mm
Height = 2141mm
Base Dimensions:
Width = 2918mm
Depth = 2387mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
10
11
12
13
14
15
16
17
18
19
20
21

P 3
Please retain product label and instructions for future reference
30mm
screw
Pre drill
hole
36x30mm screws
30mm
screw
Pre drill
hole
8x30mm screws
b
Join the ush hinges (No. 25) to the
door frames (No. 7 & 8) using 30mm
screws. Ensure hinges are attached
using the outer plate of the hinge.
Fit the doors to the door panel (No. 1)
with 30mm screws making sure to use
the inner plate of the hinge.
Step 2 Door Fixings
The Mortice Lock is Reversible
Fit the mortice lock
(No.23) into the recess
and x in place with the
screws provided. Fit the
key plate (No. 24) to the
opposite door using the
screws provided.
Fix the door handles (No.22) and the metal bar (spindle) using
8x30mm screws. Ensure the mortice lock closes correctly. If not,
remove lock and turn the catch around using the small grub
screw.
22
24
23
25
25
1
30mm
screw
Pre drill
hole
6x30mm screws
30mm
screw
Pre drill
hole
8x30mm screws
30mm
screw
Pre drill
hole
12x30mm screws
Fix the door bar (No. 20) to the
inside of the slave door using
6x30mm screws as shown in the
illustration.
Step 2 Continued...
Fit the door beading (No. 14) to the
inside of the door frame using
8x30mm screws, ensuring that they
sit ush with the frame and the
door.
Attach the tower bolts (No. 27) to
the door bar using 12x30mm
screws.
20
14
14
27

P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Step 3
Place the back panel’s (No.4) and the
right gable (No. 2) onto the oor.
Fix the two panels together
at the corners using 6x50mm
screws.
Do NOT secure the building to
the oor until the roof is tted.
6x50mm Screws
a
b
Pre drill
hole
50mm
screw
Step 4
Following the same method outlined
in step 3, place the left gable (No. 3)
onto the oor against the back panel.
Fix the two panels together
at the corners using 3x50mm
screws.
Do NOT secure the building to
the oor until the roof is tted.
3x50mm Screws
a
b
Pre drill
hole
50mm
screw
Step 5
Following the same method outlined
in step 3, place the assembled door
panel onto the oor inbetween the
gables.
Fix the panels together at the
corners using 3x50mm screws
per side.
Do NOT secure the building to
the oor until the roof is tted.
6x50mm Screws
a
b
Pre drill
hole
50mm
screw
2
4
4
a
a
bbbbbbbb
a
a
3
a
b
b
b
bbb
ba
a
a
a
a
a

P 5
Please retain product label and instructions for future reference
40mm
screw
Pre drill
hole
80mm
screw
Step 6
Place the rst ridge bar
(No.9) inside the building
and line up with the upright
framing on each gable.
Align the back edge of the
ridge bar with the top of the
gable. Once in place mark
the position on both sides
with a pencil.
Place the roof support block
(No. 10) to the pencil mark
and secure in place using
2x40mm screws per block.
*Repeat this process on both sides
with the remaining roof support
bars.
Place the ridge bar(s) on top
of the attached blocks and
secure through the outside
of both gables using
2x80mm screws per side.
12x40mm Screws
12x80mm Screws
a
b
*Hint: When tting the roof bar pencil mark the centre
of the roof support bar and follow down onto the gable
at a right angle, this will give you a guide to x the
support bars in place.
Step 7
Place the rst roof panel (No. 6) onto
the supports (making sure the roof
framing sits behind the support bar)
and secure with 20x40mm screws as
shown in the diagram. Ensure the
screws line up with the roof support
bars.
20x40mm Screws
40mm
screw
Pre drill
hole
Fix the roof bar to the supports where
they meet (internally) using 8x40mm
screws.
8x40mm Screws
40mm
screw
Pre drill
hole
40mm
screw
Pre drill
hole
*Repeat this process with
the second roof panel.
28x40mm Screws
a
9
10
9
b9
6
6
6

P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
Step 8
Position the roof ends (No. 13) onto
the roof, ensuring the tongue and
groove align and the boards sit
ush together.
Secure each board to the gable
framing using 6x30mm screws.
12x30mm Screws
30mm
screw
Pre drill
hole
Step 9
Secure the building to the
oor using 36x50mm screws.
36x50mm Screws
*Ensure to align the screws with the
oor bearers.
50mm
screw
Pre drill
hole
b
HANDLE
WITH CARE
12
3
4
Step 10
Cut the felt into 4x strips and lay onto
the roof in the order shown in the
illustration, leaving approximately 50mm
of overhanging felt around the building.
Secure the felt to the building with 185x
felt tacks at 100mm intervals
185x Felt Tacks
Felt
tacks
Step 11
Sandwhich the felt either side between
the roof and the top (No. 16) and bottom
(No. 15) roof trims, xing each strip to the
roof with 3x30mm screws
24x30mm Screws
30mm
screw
Pre drill
hole
1.
2.
3.
4.
13
13
b
b
b
b
b
b
b
16
16
15
15

SILICONE
SEALANT
Please retain product label and instructions for future reference
19
19
18
18
Step 12
Fix the fascia’s (No. 17) to the front
of the building using 4x40mm
screws.
Attach the nial (No. 21) over the
join in the fascia’s with 2x40mm
screws.
10x40mm Screws
40mm
screw
Pre drill
hole
Step 13
Attach the front (No. 18) and
rear (No. 19) cover trims to the
building, xing each trim using
3x30mm screws.
12x30mm Screws
30mm
screw
Pre drill
hole
Slave Door
Locking Door
Step 14
Fix the turn button’s (No. 26) to the top and bottom of the
slave door using 2x 30mm black screws.
2x30mm Black Screws
30mm
screw
Pre drill
hole
*These turn buttons help keep your doors straight during high and low levels of moisture content in the air.
Step 15
Fix the lrg rain guard (No. 11) above
the door using 4x50mm screws.
Attach the sml rain guards (No.12)
above each window using 3x50mm
screws per sml rain guard.
16x50mm Screws
50mm
screw
Pre drill
hole
*Seal each rain guard with silicone
sealant before xing to the building.
21
17
17

Please retain product label and instructions for future reference
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back