Mercia Garden Products 01PTOSBP0602DD-V2 Instruction manual

P 1
01PTOSBP0602DD-V2
6x2 OSB PENT DOUBLE DOOR
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821 215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
Pressure Treated Timber
Pressure treating is a chemical process which helps to protect wood against adverse
weather which could lead to rot or insect damage.
The most common chemicals used to pressure treat wood are Alkaline Copper
Quaternary (ACQ), Copper Azole (CA), and Micronized Copper Quaternary (MCQ).
Safety: Always wear gloves, eye protection and a dust mask when handling wood.
Due to chemicals in pressure treated wood, never burn its sawdust or scraps; instead
dispose in a landll.

1 2 3 4 5 6 7 7a
Pre drill
hole
50mm
screw
3
5
2
P 2
01PTOSBP0602DD-V2
Overall Dimensions:
Length = 1786mm
Width = 797mm
Height = 1960mm
Base Dimensions:
Length = 1786mm
Width = 797mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Front Panel
QTY 1
AI-01OSBP0602DDFP-V2
Plain Gable
QTY 2
AI-01OSBP0602SP-V2
Rear Panel
QTY 1
AI-01OSBP0602RP-V2
Single Door
QTY 2
AI-01OSBP0602SD-V2
Floor
QTY 1
AI-01OSBP0602F-V2
Roof Sheet
QTY 1
PI-03-0027
Gable Tops
L
QTY 1
WBP-G-777
Gable Tops
R
QTY 1
WBP-G-777
Door Block - 140mm QTY 4
F2828-140
Eaves Frame - 1786mm QTY 1
FS2828-1786
Gable Frame - 386mm QTY 2
FS2828-386
Gable Frame - 56mm QTY 2
FS2828-56
Gable Frame - 560mm QTY 2
FS2828-560
Felt
Rear Fascia - 1810mm QTY 1
S1295-1810
Side Fascia - 830mm QTY 2
S1295-G-830
30mm Screw x110
50mm Screw x37
40mm Screw x15
10mm Felt Tacks x80
Turn Button QTY 2
PI-07-0034
Pad Bolt QTY 1
PI-07-0035
T-Hinge QTY 4
PI-07-0021
Pre Assembly
Remove transportation blocks
from each panel before
beginning assembly.
Step 1
Place the oor on a rm and level
base, ensure the base has suitable
drainage and is free from areas
where standing water can collect.
Nail Bag
Step 2
Fix the corners with
3x50mm screws.
Do NOT secure to the
oor until the roof
is tted.
3x50mm Screws
8
9
10
16
17
18
11
12
13
15
14

Pre drill
hole
50mm
screw
2
1
7
7a
Pre drill
hole
50mm
screw
7
7a
17
15
16
Step 4: Assembling Gable
Place the gable framing (No. 17) ush
against the bottom of the gable top (No. 7 & 7a) secure
using 2x50mm screws, screwing from
the gable externally.
Place the smallest gable frame
(No. 16) on top, securing with
1x50mm screw.
Place the nal frame (No. 15) on an
angle, securing with 4x50mm
screws.
12x50mm Screws
Step 4a: Assembling Gable
Place the Gable Tops (No. 7 & 7a) onto
the top of the Plain Gable (No. 2)
ensuring the tongue ts into the
groove.
4a
2
P 3
Please retain product label and instructions for future reference
Step 3
Fix the corners with
3x50mm screws.
Do NOT secure to the
oor until the roof
is tted.
9x50mm Screws

Pre drill
hole
50mm
screw
Step 7
Lay the sheet of felt onto the roof
ensuring there is approximately
50mm of overhang around the
sides.
Fix using 80x felt tacks at 100mm
intervals.
80x Felt Tacks
3m Felt
Felt tacks
P 4
Please retain product label and instructions for future reference
Step 5
Fix the eaves frame (No. 9) to the edge
of the roof sheet (No. 6)using 4x30mm
screws.
Place the roof into position
ensuring the eaves frame sits
against the front panel.
Screw into position using
10x30mm screws as shown
in the illustration.
*Fix eaves frame to roof
sheet rst.
14x30mm Screws
Step 6
Secure the building to the
oor using 12x50mm
screws through panel framing as
per diagram.
12x50mm Screws
Pre drill
hole
30mm
screw
6
9
For assistance please contact customer care on: 01636 821 215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 5
Please retain product label and instructions for future reference
Internal View
External View
Step 8
Fix the T-hinges (No. 13) to the doors with
30mm screws ensuring to locate
the screws into the door framing.
Position each door (No. 4) into the door
gap on Front Panel (No.1) leaving 2mm
gap between the doors and the building.
Fix in place using 30mm screws.
Secure the door block (No. 8) & turn
buttons (No. 12) to the top & bottom
framing of the door with the
retainer attached, using 30mm
screws.
Attach the pad bolts (No. 14) to the
horizontal brace and add door blocks ( No.8)
to either door and the bolt
retainer on the opposite door.
58x30mm Screws
Pre drill
hole
30mm
screw
13
14
12
12
8
8
12
11
11
10
Step 9
Fit the fascia boards (No.10, 11) to the
rear and sides of the building
using 3x40mm screws per
fascia.
9x40mm Screws
Pre drill
hole
40mm
screw
8
14

It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
Please retain product label and instructions for future reference