Mercia Garden Products Staffordshire 10PTDRK0806-V1 Instruction manual

P 1
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a
Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for up to 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
Pressure Treated Timber
Pressure treating is a chemical process which helps to protect wood against adverse weather which could
lead to rot or insect damage.
The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),
Copper Azole (CA), and Micronized Copper Quaternary (MCQ).
Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in
pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.
It is advisable to use a hand
saw when cutting roof and
oor boards.
10PTDRK0806-V1
Staordshire

Side Mesh Panel QTY 2
AI-10DRKSMP1993x1560
Front Gable QTY 1
AI-10DRKFG1808x417
Finial QTY 2
Shed Diamond L Bracket QTY 4
PI-07-0012
Turn Button QTY 6
PI-07-0034
Pad Bolt QTY 1
PI-07-0035
Ply Triangle QTY 2
OSB Roof Sheet QTY 4
PI-03-0374
Tee Hinge QTY 7
PI-07-0082
Front Panel QTY 1
AI-10DRKFDP1808x1974
Side Panel QTY 2
AI-01COMGRNPS1193x1543
Rear Gable Panel QTY 1
AI-01COMGRNPG1776x1983
Mesh Door QTY 1
AI-10DRKMD538x1649
Side Mesh Panel QTY 2
AI-10DRKSMP630x1560
Door A QTY 1
AI-10DRKDA542x965 Door B QTY 1
AI-10DRKDB542x695
Fascias - 12x60x1100mm S1260-1100mm x4
17
910
11
12
13
14 15
16
1
5678
234
Ridge Bar - 27x70x1153mm F2770-1153mm x1
18
Bearer - 27x44x1119mm F2744-1119mm x2
19
Bearer - 27x44x1860mm F2744-1860mm x3
20
Framing - 28x28x950mm FS2828-950mm x2
25
Door Strip - 12x27x1615mm S1227-1615mm x1
26
27
28
Ridge Bar - 27x70x1137mm F2770-1137mm x1
21
Eaves Frame - 28x28x1205mm FS2828-1205mm x4
22
Cover Trim - 12x40x1582mm S1240-1582mm x4
23
Bearer - 27x44x1135mm F2744-1135mm x2
24
Please retain product label and instructions for future reference
P 2
0806 (Pack A)
0806 Pack A
Purchased Pack component list
0806 (Pack B extension)
10PTDRK0806-V1
Felt
Capping Felt

OSB Roof Sheet QTY 2
PI-03-0375
Side Mesh Panel QTY 2
AI-10DRKSMP630x1560
Floor Pack C QTY 6
AI-10FLOOR599x569
Ridge Bar - 27x70x630mm F2770-630mm x1
U Shaped Channel - PI-07-0013 QTY 1
40mm screws x20
50mm screws x62
70mm screws x24
30mm screws x159
32
31
30
38
29
Bearer - 27x44x630mm F2744-630mm x2
36
Eaves Frame - 28x28x630mm FS2828-630mm x2
37
Truss support - 27x44x987mm F2744-G-987mm x2
33
Block - 27x44x140mm F2744-G-140mm x2
34
Truss Support - 27x44x450mm F2744-G-450mm x1
35
Image of 0806 + extension
Please retain product label and instructions for future reference
P 3
Pack B
*If you have purchased multiple pack B’s then you will have double the amount of each item in pack B*
Nail Bag
Pack A Pack B
30mm screws x30
50mm screws x8
70mm screws x8
40mm screws x23
0806 - Floor Pack
Purchased Floor Pack parts
0806 -Extension Pack
Purchased Pack B parts
30mm Black Screw x 6
Felt Tacks x 100
Felt Tacks x 50

Step 1
Construct the base bearers using 2x (No.
19 & No. 20). This will create the base for
the Dog Kennel. Ensure part 19 sits inside
part 20.
Fix the framing together with 2x70mm
screws per corner.
8x70mm screws.
Pre drill
hole
70mm
screw
19
2
2
1
3
20
Step 2
Place the side panel (No. 2) and the rear
gable Panel (No. 3) onto the the base
framing and x together with 4x50mm
screws.
**Do NOT x to the base framing until the
Roof is secured**
4x50mm screws.
Step 3
Place the second side panel (No. 2) onto
the the base framing and x together to
the back panel with 4x50mm screws.
**Do NOT x to the base framing until the
Roof is secured**
4x50mm screws.
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Step 4
Fix the front Panel (No. 1) to the side
panels with 8x50mm scews.
8x50mm screws.
Please retain product label and instructions for future reference
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

24
24
4
6
9
6
20
Step 5
*If you have purchased an extension pack
B then skip to pack B step 1a .
Place the remaining bearers (No. 20 & No.
24) into position and secure to each with
2x70mm screws.
*The Run base framing does not x to the
Kennel area*
**Do NOT x to the base framing until the
Roof is secured**
4x70mm screws.
Pre drill
hole
70mm
screw
Step 6
Fix the mesh Panels (No. 4) into position
and secure with 4x50mm screws per
panel.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
Step 7
Fix the mesh Panels (No. 6) into position
and secure with 4x50mm screws per
panel, making sure you screw from the
inside.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
Step 8
Fix the Gable (No. 9) into position and
secure with 8x50mm screws per panel. Fix
the ply triangle (No. 16) to the top and
bottom of the door with 2x40mm screws
as shown in the illustration.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws
4x40mm screws
Pre drill
hole
40mm
screw
50mm
screw
Please retain product label and instructions for future reference
P 5
16

21
25 18
Step 9
Use the ridge bars (No. 18 & No. 21) to
position the L brackets (No. 13) marking a
line with a pencil. Remove the ridge bar
and fasten L brackets to the gables (No. 1,
No. 3 & 9) with 2x30mm screws.
Fix the ridge bars (No. 18 & No. 21) onto
the L brackets (No. 13) and secure with
2x30mm screws.
Fit the framing (No. 25) ush with the
gable top and secure with 3x50mm
screws per frame.
**Do NOT x to the base framing until the
Roof is secured**
16x30mm screws
6x50mm screws
Pre drill
hole
50mm
screw
30mm
screw
Pre drill
hole
30mm
screw
13
10
22
22
10
Step 10
Fix the Eaves Frames (No. 22) to the
longest side of the Roof OSB (No. 10) with
3x30mm screws per Eaves frame.
**Ensure you x the eaves frame to the
roof before you place the roof on the
building.
**Do NOT x to the base framing until the
Roof is secured**
12x30mm screws.
Step 11
Fix the assembled roof panels to the
building with 12x30mm screws per roof
sheet.
**Do NOT x to the base framing until the
Roof is secured**
48x30mm screws.
Step 12
Fix the building to the Base Framing
using 50mm screws evenly spaced inside
the dog kennel area, screwing through
the panel framing.
Use 70mm screws to secure the mesh
pannels to the base frame. 4 screws per
panel.
16x50mm screws
12x70mm screws
Pre drill
hole
50mm
screw
70mm
screw
Pre drill
hole
30mm
screw
Please retain product label and instructions for future reference
P 6

Please retain product label and instructions for future reference
P 7
Pre drill
hole
30mm
screw
Pre drill
hole
30mm
screw
Step 13
Fix the 4x T Hinges (No.11) onto the doors
(No. 7 & 8) and door frame as shown with
7x30mm screws.
Fix the turn button (No.14) to one of the
boards using 1x30mm black screws.
Note: If you have a large dog then you
may be more inclined to t the larger
door at the bottom.
28x30mm screws.
4x30mm Black screws
11
14
7
8
23
14
Pre drill
hole
30mm
screw
Step 15
Fix the cover trims (No. 23) to the corners
of the building
with 4x30mm screws.
16x30mm Screws.
*Note: Hinges to go on the side with the
shortest gap.
Step 16
Cut the Felt (No. 27, 28 ) into 3 sheets and lay
onto the roof.
*Ensure there is approximately 50mm of
overhang around the building.
Fix into place using 100x felt tacks at
100mm intervals.
100x Felt tacks Felt Length 2500mm
*Ensure you overlap the felt by 100mm.
Felt tacks
28
27
Step 14
Fix the door strip (No. 26) to the door
opposite the hinges and secure with
4x30mm screws.
4x30mm screws.
26

Please retain product label and instructions for future reference
P 8
Pre drill
hole
30mm
screw
Step 18
Fix the 3x T hinges (No. 11) onto the door
(No. 5) and door frame as shown in the
previous diagram.
21x30mm Screws.
Fit the turn buttons (No. 14) to the
building using 1x30mm black screws as
shown in the previous diagram.
2x30mm Black Screws.
Fix the pad bolt (No. 15) with 6x30mm
screws on the horizontal brace on the
door. Then x the pad bolt retainer to the
door pannel framing using 4x30mm
screws.
10x30mm screws
*If you have purchased ooring go to
step 1b.
5
15
11
14
Pre drill
hole
40mm
screw
Step 17
Attach the fascias (No. 17) to the front
and rear of the building with 4x40mm
screws per fascia.
Once in place, cut of the excess material
of the fascia with a hand saw.
Fix on the Finials (No. 12) on to the fascias
with 2x30mm screws
4x30mm screws
16x40mm screws.
17
12

Pack B
36
36
24
20
24
29
4
Pre drill
hole
70mm
screw
Step 2a
Fix the mesh Panels (No. 29) into position
and secure with 4x50mm screws per
panel.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
Step 3a
Fix the mesh Panels (No. 4) into position
and secure with 4x50mm screws per
panel.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
Step 1a
Place the Base bearers (No. 20, 24 & 36)
into position and secure to each with
2x70mm screws.
**Do NOT x to the base framing until the
Roof is secured**
8x70mm screws.
Please retain product label and instructions for future reference
P 9

9
Step 4a
Fix the mesh Panels (No. 6) into position
and secure with 4x50mm screws per
panel screwing from the inside of the
building.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
Step 6a
Use the ridge bars (No. 18, No. 32 & No.
21) to position the L brackets (No. 13)
marking with a pencil. Remove the ridge
bar and fasten L brackets to the gables
(No. 1, No. 3 & No. 9) with 2x30mm
screws.
Fix the ridge bars (No. 18, No. 32 & No. 21)
onto the L brackets (No. 13) and the U
channel (No. 30) and secure with
2x30mm screws.
Fit the framing (No. 25) ush with the
gable top and secure with 3x50mm
screws per frame.
**Do NOT x to the base framing until the
Roof is secured**
23x40mm screws.
6x50mm screws
Pre drill
hole
40mm
screw
50mm
screw
Step 7a
Measure 17mm from the top of the mesh
panel and mark with a pencil. Align the
top of the block with the pencil line as
per the diagram. Fix the block (No. 34)
into position securing with 2x40mm
screws. Fix truss (No. 33) to the block and
the ridge bar with 4x40mm screws.
Attach the truss support (No. 35) to the
truss’s (No.33) with 4x40mm screws.
Pre drill
hole
40mm
screw
Step 5a
Fix the Gable (No. 9) into position and
secure with 8x50mm screws. Fix the ply
triangle (No. 16) to the top and the
bottom of the door with 2x40mm screws
as shown in the illustration.
**Do NOT x to the base framing until the
Roof is secured**
8x50mm screws.
4x40mm screws
Pre drill
hole
40mm
screw 50mm
screw
6
Please retain product label and instructions for future reference
21
25
32 30
13
18
33
35
34
P 10
16
34

10
31
10
Pre drill
hole
30mm
screw
Step 8a
Fix the Eaves Frames (No. 22) to the
longest side of the(No. 10) roof OSB.
Fix eaves frame (No. 37) to the shortest
side of the (No. 31) roof OSB with
3x30mm screws per Eaves frame.
**Ensure you x the eaves frame to the
roof before you place the roof on the
building.
**Do NOT x to the base framing until the
Roof is secured**
18x30mm screws.
Step 10a
Fix the building to the Base Framing
using 50mm screws evenly spaced inside
the dog kennel area, screwing through
the panel framing.
Use 70mm screws to secure the mesh
pannels to the base frame. 4 screws per
panel.
16x50mm screws
16x70mm screws
Pre drill
hole
50mm
screw
70mm
screw
Step 9a
Fix the assembled roof panels to the
building with 12x30mm screws per roof
sheet.
**Do NOT x to the base framing until the
Roof is secured**
72x30mm screws.
Pre drill
hole
30mm
screw
Please retain product label and instructions for future reference
P 11
22
37
22
Pre drill
hole
30mm
screw
Step 11a
Fix the cover trim (No. 23) to the corners
of the building
with 4x30mm screws.
16x30mm Screws.
23

Pre drill
hole
30mm
screw
Pre drill
hole
30mm
screw
Step 12a
Fix the T Hinges (No.11) onto the doors
(No. 7 & 8) and door frame as shown with
7x30mm screws.
Fix the turn button (No.14) to one of the
boards using 1x30mm screws.
Note: If you have a large dog then you
may be more inclined to t the larger
door at the bottom.
28x30mm screws.
4x30mm Black screws
Step 13a
Fix the door strip (No. 25) to the door
opposite the hinges and secure with
4x30mm screws.
4x30mm screws.
Please retain product label and instructions for future reference
P 12
Pre drill
hole
40mm
screw
30mm
screw
Step 15a
Attach the fascias to the front and rear
(No. 17) of the building with 4x40mm
screws per fascia.
Once in place, cut of the excess material
of the fascia with a hand saw.
Fix on the Finials (No. 12) on to the fascias
with 2x30mm screws
4x30mm screws.
16x40mm screws.
17
12
11
14
7
8
14
Step 14a
Cut the Felt (No. 27, 28 ) into 3 sheets and lay
onto the roof.
*Ensure there is approximately 50mm of
overhang around the building.
Fix into place using 100x felt tacks at
100mm intervals.
150x Felt tacks Felt Length 3140mm
*Ensure you overlap the felt by 100mm.
Felt tacks
28
27
25
*Note: Hinges to go on the side with the
shortest gap.

Step 1b
Slot the ooring (No. 38) into the dog run
if you’ve purchased pack C.
Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
Step 16a
Fix the 3x T hinges (No. 11) onto the door
(No. 5) and door frame as shown in the
previous diagram.
21x30mm Black Screws.
Fit the turn buttons (No. 14) to the
building using 1x30mm black screws as
shown in the previous diagram.
2x30mm Black Screws.
Fix the pad bolt (No. 15) with 6x30mm
screws on the horizontal brace on the
door. Then x the pad bolt retainer to the
door panel framing using 4x30mm
screws.
10x30mm screws
11
5
14
15
38