MERIT INDUSTRIES Megatouch FORCE 2002 Use and care manual

merit industries, inc. PM0337-01 Rev C
Megatouch FORCE
Monitor Chassis Board
Replacement
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Table of Contents
FORCE Classic
Monitor Chassis Board Removal..........................................................p. 1-2
Monitor Chassis Board Replacement ...................................................p. 2-3
FORCE Elite
Analog to Digital Board Removal..........................................................p. 3
Analog to Digital Board Replacement...................................................p. 3-4
FORCE Radion
Monitor Chassis Board Removal..........................................................p. 4-5
Monitor Chassis Board Replacement ...................................................p. 5-6
FORCE Upright
Monitor Chassis Board Removal..........................................................p. 6-7
Monitor Chassis Board Replacement ...................................................p. 7

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FORCE CLASSIC
Toreplace themonitor chassisboard inyour
Megatouch FORCE Classic game:
Monitor Chassis Board Removal
1. Turn off the game and unplug it
from its power source.
2. Unlockandremovethecoinboxorcoin
box/bill acceptor assembly.
3. Unlock and open the rear door. To re-
move the lid, first disconnect the fan
power connector, then the plastic tub-
ing (from lid end) and ground strap.
Also remove the monitor control board
attached with velcro to the inside of
thegame. Thenpress uponthespring-
loaded levers (located on each side of
the lid), push the levers forward, and
liftand removethe lid. Alsoremove the
front bezel. See Figures 1 and 2.
4.Remove the two thumbnuts securing
thetouchscreen controllerand discon-
nect the green ground wire with the
ring lug that is attached to the metal-
work next to the controller.
5. Disconnect the touchscreen controller
cable from the back of the controller
and disconnect the Molex connector
connecting the orange and gray wires
(fromthe touchscreencontroller cable)
to the harness. Then replace the
touchscreen controller on the mount-
ingscrews soit doesnot interferewith
the rest of the monitor chassis board
replacement process, but do not se-
cure it.
6. Disconnect the monitor signal cable on
the motherboard. SeeFigure3forcon-
nector location.
7.Disconnect the (2)-pin monitor power
connection (black and white wires)
from the power supply and the monitor
ground wire from the game.
8. Remove the four 11/32” kepnuts se-
curing the monitor chassis to the main
chassis; two nuts are located on each
side of the monitor board. See Figure
4.
NOTE: BE CAREFUL TO AVOID THE
FLYBACK TRANSFORMER AND HIGH
VOLTAGE WIRE RUNNING TO THE
MONITOR.
9. Pick up the monitor assembly and re-
move it from the cabinet. Be careful of
the wires on the neck board.
10. Remove the (2) screws fastening the
chassis board and metal tray to the
game(see Figure5),thencarefully po-
sition the board assembly so you can
make the necessary disconnections.
11. Remove the ground connector and the
monitor signal cable from the neck
board. See Figure 6.
12. Disconnect the 4-pin yoke assembly
connector from the monitor chassis
board. See Figure 7.
13. Carefully remove the glue where the
neckboardconnectstothepicturetube,
then carefully remove the board.
NOTE: Donot twist theneckboarddur-
ing removal.
14. Disconnect the A/C power connector
from the monitor chassis board. See
Figure 7.
15. Disconnectthedegaussingpowercon-
nector (red wires) from the monitor
chassis board. See Figure 7.
Megatouch™ FORCE Monitor Chassis Board
Replacement
1 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
16. Carefully remove the high voltage line
from the back of the monitor by lifting
the rubber seal and pinching the metal
prongs until the line can be pulled from
the monitor.
17. Carefully remove the monitor chassis
board assembly from the game.
Monitor Chassis Board
Replacement
18. Carefullyplace thenewchassis board
in the game (making sure the flyback
transformer (see Figure 7) is at the
rear of the game) in a position that al-
lows you to make the necessary
reconnections to the board.
19. Carefully replace the high voltage line
on the back of the monitor.
20. Reconnectthe degaussingpower con-
nector (red wires) to the monitor chas-
sis board. See Figure 7.
21. Reconnect the A/C power connector
onthe monitorchassis board. SeeFig-
ure 7.
22. Carefully reconnect the yoke assem-
bly on the picture tube.
23. Reconnect the 4-pin neck board con-
nectortotheconnectorlabeled“YOKE”
onthe monitorchassis board. SeeFig-
ure 7.
24. Reconnect the ground connector and
monitor signal cable on the neck board.
See Figure 6.
25. Lineup thescrew holeson theedgeof
the monitor chassis board with the
screw holes inside the game and se-
curethe boardto thegame withthe(2)
screws.
26. Loosely reinstall the monitor assembly
with the existing hardware, but do not
secure it.
27. Reconnectthe monitorpower connec-
tor to the power supply (black and
whitewires), thenreconnectthe moni-
tor ground wire.
28. Reconnect the monitor signal cable to
the motherboard. See Figure 3.
29. Route the touchscreen controller con-
nectorunder thepicturetubeand away
from the flyback transformer. Then re-
connect the touchscreen controller
cable in the back of the controller and
secure the controller with the existing
hardware.
30. Reconnect the molex connector con-
necting the orange and gray wires to
the main harness, then place the ring
lug on the touchscreen controller
ground to the metalwork and secure it
with the existing hardware.
31. After replacing the front bezel, make
sure all wires are clear of the area.
Then install the hood on the chassis,
connecting the fan power connector,
monitor control board, ground strap,
and plastic drain tube. Pull the hood
towardsyou untilthespring-loaded le-
vers lock into place.
32. Slidethe monitorassemblyforward as
far as possible until there are no gaps
between the bezel and the monitor.
Thensecure theassemblywiththe ex-
isting hardware.
33. Plug in and turn on the game.
34. Use the SETUP and CALIBRATE but-
tons and the monitor control board to
adjust the monitor settings, if neces-
sary.
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 2

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
35. Close and lock the hood.
36. Replace and lock the coin box or coin
box/bill acceptor assembly.
FORCE ELITE
NOTE: MegatouchFORCEElitegames
will not have a monitor chassis board
andwill instead haveananalog to digi-
tal board on the reverse side of the dis-
play screen.
Toreplace theanalog todigital boardinyour
Megatouch FORCE Elite game:
Analog to Digital Board Removal
1. Turn off the game and unplug it
from its power source.
2. Unlock and open the rear door.
3. Disconnectthe monitorpower connec-
tion running to the power supply.
4. Disconnect the monitor signal cable
from the motherboard and remove it
from the cable clamps. See Figure 3.
5. Inside the game, access the latches
for each side panel and remove both
panels (see Figure 8).
6. Remove the two nuts and washers
securing the touchscreen controller to
the game and remove the controller
from the mounting screws. Then dis-
connect the cable from the back of the
controller and disconnect the Molex
connector connecting the orange and
graywires (fromthetouchscreen con-
troller cable) to the main power har-
ness.
7. Remove the (3) screws at the top of
each side piece fastening the top cover
tothe game(see Figure9) andremove
the top cover.
8. Loosen the 5/16” nuts securing the (2)
LCD clips (one on each side piece).
See Figure 9.
9. Lift the bezel and monitor assembly from
the game.
10. Locate the analog to digital board on
the reverse side of the LCD display
screen. Using Figure 10, disconnect
thefollowingconnectionsontheboard:
•monitor signal cable (from J9).
NOTE:Leavethegroundwireattached.
•LCD connector (from J7)
•signal and power connector (from J3)
•on-screendisplayconnector(fromJ4)
•DC power connector (from J1)
11. Remove the (4) screws fastening the
analogtodigital boardtothebezel (see
Figure 10) and remove the board.
Analog to Digital Board
Replacement
12. Align the new analog to digital board
on the bezel with the monitor connec-
tor furthest from the top edge of the
bezel. Then replace the (4) screws
removed in the last step. Be sure to
reattach the ground wire from the moni-
tor signal cable (see Figure 10).
13. Using Figure 10, reconnect the follow-
ing connections on the board:
•DC power connector (to J1)
•signal and power connector (to J3)
•on-screen display connector (to J4)
•LCD connector (to J7)
•monitor signal cable (to J9)
3 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
14. Replacethe monitorassembly, aligning
it with the support brackets inside the
game and making sure the LCD clips fit
properlyinto theslots atthe topofeach
side. See Figure 9.
15. Tighten the nuts securing the (2) LCD
clips. See Figure 9.
16. Replace the top cover and secure it
with the (3) screws at the top of each
side piece. The shorter screw will go
inthe screwhole closestto therearof
the game. See Figure 9.
17. Connect the touchscreen controller
cable in the back of the touchscreen
controller and secure the controller on
the mounting screws in the game with
theexistinghardware. Alsoreconnect
the molex connector connecting the
orange and gray wires to the main
power harness.
18. Replace both side panels.
19. Reconnectthe monitorpower connec-
tor to the power supply.
20. Route the monitor signal cable through
the cable clamps and reconnect it to
the motherboard. See Figure 3 for lo-
cation.
21. Plug in and turn on the game.
22. Use the SETUP and CALIBRATE but-
tons and the monitor control board to
adjust the monitor settings, if neces-
sary.
23. Close and lock the rear door.
FORCE RADION
NOTE: When replacing the monitor
chassis board in Megatouch FORCE
Radiongames, youwillneed to remove
the chassis board from the metal
mounting tray before returning the
chassis board, as the replacement chas-
sis board will not include a mounting
tray.
Toreplace themonitor chassisboard inyour
Megatouch FORCE Radion game:
Monitor Chassis Board Removal
NOTE: Be extremely careful of the pic-
ture tube and monitor adjustment con-
trols.
1. Turn off the game and unplug it
from its power source.
2. Unlock and open both side doors and
the rear door.
3. Remove the screw securing the strain
relief cord to the rear door, then re-
move the monitor control board from
the velcro on the rear door.
4. Remove the screws holding the rear
bezel to the game. Five (5) screws
are located along the top edge of the
game and (2) are at the bottom rear of
each side of the game. See Figure 11.
5. Lift the rear bezel from the game.
6. Disconnectthe harddriveribbon cable
from the motherboard (See Figure 3).
Then remove the (3) screws securing
the hard drive mounting bracket to the
game (See Figure 12) and remove the
hard drive assembly.
7. Using Figure 3, disconnect the follow-
ing connections on the motherboard:
•monitor signal cable
•touchscreen controller connector
•Ethernet cable
•I/O board connector
•motherboard power connector
•audio board connector
•centronics connector
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 4

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
8. Disconnect the touchscreen power
connector(orangeandgraywires)and
the 4-pin centronics power connector
from the power supply harness.
Disconnectthe centronicspower con-
nector and touchscreen power con-
nector.
9. Unscrewthe (2)thumbscrews secur-
ingthe motherboardassembly,then re-
move the motherboard from the game.
10. Unscrewthe thumbscrewsecuring the
fan assembly (see Figure 12), discon-
nect the 2-pin fan power connector,
and remove the fan assembly from the
game.
11. If your game has an angled bracket on
the edge of the monitor chassis board,
unscrew and remove it. This bracket
is only used for shipping and can be
discarded. See Figure 12.
12. Remove the ground connector from
P901 and the monitor signal cable from
P501 on the neck board. Cut the tie
wraps if necessary. See Figure 13.
13. Disconnect the 4-pin neck board con-
nector from the monitor chassis board
(P401). See Figure 14.
14. Carefully remove the glue where the
neckboardconnectstothepicturetube,
then carefully remove the board.
NOTE: Donot twist theneckboarddur-
ing removal.
15. Reaching in from the top of the game,
disconnect the A/C power connector
from the monitor chassis board. See
Figure 14.
16. Disconnectthedegaussingpowercon-
nector (blue and brown wires) from
P802onthemonitorchassisboard. See
Figure 14.
17. Disconnectthe rotationswitch connec-
tor(black andred wires)from P202on
the monitor control board.
18. Carefully remove the high voltage line
from the back of the monitor by lifting
the rubber seal and pinching the metal
prongs until the line can be pulled from
the monitor.
19. Unscrewthe (2)thumbscrews secur-
ingthe monitorchassisboardand metal
tray to the game and carefully remove
themonitor chassisboard,neck board,
and monitor control board. Then re-
move the (4) screws securing the moni-
torchassis boardto themetal tray(see
Figure 14). The tray will be used to
mount the replacement chassis board.
Monitor Chassis Board
Replacement
20. Mount the new monitor chassis board
to the metal tray using the (4) screws
that were removed in the last step.
21. Carefully replace the chassis board
assembly, making sure the A/C power
connector is at the rear of the game.
The thumbscrews used to secure the
board assembly must line up with the
screwholesonthebottomofthegame.
Once the board is correctly aligned,
tighten the (2) thumbscrews.
22. Carefully replace the high voltage line
on the back of the monitor.
23. Reconnecttherotationswitchconnec-
tor (black and red wires) at P202 on
the monitor control board.
24. Reconnectthe degaussingpower con-
nector (blue and brown wires) at P802
onthe monitorchassis board. SeeFig-
ure 14.
5 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
25. Reconnect the A/C power connector
onthe monitorchassis board. SeeFig-
ure 14.
26. Carefully reconnect the neck board on
the picture tube.
27. Reconnect the 4-pin yoke assembly
connectorat P401onthemonitor chas-
sis board. See Figure 14.
28. Reconnect the ground connector at
P901 and the monitor signal cable at
P501 on the neck board. See Figure
13.
29. Replace the fan assembly, reconnect
the 2-pin fan power connector, and
tighten the thumbscrew to secure the
fan assembly to the game. See Figure
12.
30. Replace the motherboard and tighten
the (2) thumbscrews to secure the
motherboard assembly to the game.
31. Reconnect the centronics power con-
nector and touchscreen power con-
nector to the power supply harness.
32. Using Figure 3, reconnect the follow-
ing connections on the motherboard:
•monitor signal cable
•touchscreen controller connector
•Ethernet cable
•I/O board connector
•motherboard power connector
•audio board connector
•centronics connector
33. Replace the hard drive assembly and
the(3)screws tosecurethehard drive
mounting bracket to the game. Then
reconnect the hard drive ribbon cable
to the motherboard. See Figure 3.
34. Replace the rear bezel and the (7)
screws ((5) along the top edge, (2) at
the bottom rear) holding the bezel to
the game.
35. Replace the screw securing the strain
relief cord to the rear door, then re-
place the monitor control board on the
velcro attached to the rear door.
36. Plug in and turn on the game.
37. Use the SETUP and CALIBRATE but-
tons and the monitor control board to
adjust the monitor settings, if neces-
sary.
38. Close and lock the rear door, then re-
place and lock both side doors.
FORCE UPRIGHT
Toreplace themonitor chassisboard inyour
Megatouch FORCE Upright game:
Monitor Chassis Board Removal
NOTE: Be extremely careful of the pic-
ture tube and monitor adjustment con-
trols.
1. Turn off the game and unplug it
from its power source.
2. Unlock and open the rear door.
3. Remove the (4) screws and spacers
fastening the upper part of the neck
board bracket to the game, then remove
the (3) remaining screws and remove
the bracket. See Figure 15.
4. Remove the monitor signal cable from
P901 and the ground connector from
GND-4 on the neck board. Then re-
move the second ground connector
from GND-3. See Figure 16.
5. Carefully remove the glue where the
neckboardconnectstothepicturetube,
then carefully remove the board.
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 6

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
NOTE: Donot twist theneckboarddur-
ing removal.
6. Disconnectthedegaussingpowercon-
nector (black wires) from SW101 on
the monitor chassis board. See Figure
17.
7. Disconnectthe rotationswitch connec-
tor (black and red wires) on the moni-
tor chassis board. See Figure 17.
8. Disconnect the 4-pin yoke assembly
connector (blue, brown, yellow, and
red wires) from J127 on the monitor
chassis board. See Figure 17.
9. Carefully remove the high voltage line
from the back of the monitor by lifting
the rubber seal and pinching the metal
prongs until the line can be pulled from
the monitor.
10. Remove the screw securing the A/C
power cable clamp to the metal mount-
ingframe (seeFigure18),then discon-
nectthe A/Cpowerconnectorfrom the
monitorchassis board(SeeFigure 17).
11. Removethe monitorcontrolboard from
the velcro on the inside of the game.
12. Remove the remaining (3) screws se-
curing the monitor chassis board as-
semblytothegame(seeFigure18)and
carefully remove the monitor chassis
board,neck board,andmonitor control
board.
Monitor Chassis Board
Replacement
13. Carefully replace the new chassis
board assembly with the A/C power
connector towards the bottom of the
game. Once the board is correctly
aligned,reconnecttheA/Cpowercon-
nector on the monitor chassis board
and replace the screw securing the
cable clamp to the metal frame. Then
replace the remaining (3) screws to
secure the monitor chassis board as-
sembly to the game.
14. Replace the monitor control board on
the velcro on the inside of the game.
15. Carefully replace the high voltage line
on the back of the monitor.
16. Carefully reconnect the neck board on
the picture tube.
17. Reconnect the 4-pin yoke assembly
connector (blue, brown, yellow, and
redwires)to J127onthemonitor chas-
sis board. See Figure 17.
18. Reconnecttherotationswitchconnec-
tor (black and red wires) on the moni-
tor chassis board. See Figure 17.
19. Reconnectthe degaussingpower con-
nector (black wires) to SW101 on the
monitor chassis board. See Figure 17.
20. Reconnect the monitor signal cable to
P901and thegroundconnectorto GND-
4 on the neck board. Then reconnect
the second ground connector from
GND-3. See Figure 16.
21. Replace the neck board bracket and
fasten the bottom of the bracket with
the(3) screwsremoved instep 3,then
the upper part of the bracket with the
(4) screws and spacers.
22. Plug in and turn on the game.
23. Use the SETUP and CALIBRATE but-
tons and the monitor control board to
adjust the monitor settings, if neces-
sary.
24. Close and lock the rear door.
7 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FRONT
BEZEL
FIGURE 1 - FORCE CLASSIC HOOD ASSEMBLY
FIGURE 2 - FORCE CLASSIC MONITOR ASSEMBLY
GROUND
STRAP
FAN POWER
CONNECTOR
CLEAR DRAINAGE
TUBING
SPRING-LOADED
LEVER
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 8

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FIGURE 4 - FORCE CLASSIC - LOCATION OF NUTS FOR REMOVING MONITOR ASSEMBLY
MONITOR
BOARD FLYBACK
TRANSFORMER
HIGH VOLTAGE
WIRE
NUTS
NUTS
FIGURE 3 - ECS MOTHERBOARD CONNECTIONS
CONNECTOR SIDE VIEW OF MOTHERBOARD
TOUCHSCREEN
CONTROLLER
(COM 1)
I/O BOARD
ETHERNET
AUDIO OUT
MONITOR
SIGNAL
MOTHERBOARD
POWER
TOP VIEW OF MOTHERBOARD
CENTRONICS
CONNECTION
(SECONDARY IDE)
HARD DRIVE
CONNECTION
(PRIMARY IDE)
9 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FIGURE 5 - FORCE CLASSIC - CHASSIS BOARD MOUNTING TRAY
GROUND
CONNECTOR
VGA MONITOR
CONNECTOR
FIGURE 6 - FORCE CLASSIC NECK BOARD
SCREWS FASTENING
CHASSIS BOARD
ASSEMBLY
TO GAME
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 10

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
SIDE PANEL
LATCHES
LATCH DETAIL
FIGURE 8 - FORCE ELITE SIDE PANEL LATCH ACCESS
FIGURE 7 - FORCE CLASSIC CHASSIS BOARD
DEGAUSSING
POWER
CONNECTOR
YOKE
ASSEMBLY
CONNECTOR
A/C POWER
CONNECTOR
FLYBACK
TRANSFORMER
11 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FIGURE 9 - FORCE ELITE FRONT BEZEL
FIGURE 10 - FORCE ELITE ANALOG TO DIGITAL BOARD
LCD CLIPS
(BOTH SIDES)
SCREWS SECURING
TOP COVER
(BOTH SIDES)
MONITOR
SIGNAL CABLE
LCD
CONNECTOR
DC
POWER
CONNECTOR
SIGNAL
AND POWER
CONNECTOR
ON-SCREEN
DISPLAY
CONNECTOR
SCREWS
SECURING
BOARD
(4PLACES)
MONITOR
SIGNAL CABLE
GROUND
WIRE
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 12

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FIGURE 12 - FORCE RADION - SIDE VIEW
FIGURE 11 - FORCE RADION - SCREWS SECURING REAR BEZEL
SCREWS SECURING
REARBEZEL
(2PLACES
ON OPPOSITE SIDES)
SCREWS SECURING
REARBEZEL
(5PLACES)
SCREWS
SECURING HARD
DRIVE MOUNTING
BRACKET
THUMBSCREW
SECURING FAN
ASSEMBLY
ANGLED
BRACKET
(IF APPLICABLE)
FAN POWER
CONNECTOR
THUMBSCREWS
SECURING
CHASSIS BOARD
ASSEMBLY
13 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
MONITOR SIGNAL
CONNECTOR
GROUND
CONNECTOR
FIGURE 13 - FORCE RADION NECK BOARD
FIGURE 14 - FORCE RADION MONITOR CHASSIS BOARD
A/C POWER
CONNECTOR
DEGAUSSING
POWER
CONNECTOR
YOKE
ASSEMBLY
CONNECTOR
SCREWS
SECURING
BOARD TO
METALTRAY
(4 PLACES)
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 14

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FIGURE 15 - FORCE UPRIGHT NECK BOARD BRACKET
SCREWS
(WITH SPACERS)
FASTENING NECK
BOARDBRACKET
(4PLACES)
SCREWS FASTENING NECK BOARD BRACKET
(3PLACES)
MONITOR
SIGNAL
CONNECTOR
GROUND
CONNECTOR GROUND
CONNECTOR
FIGURE 16 - FORCE UPRIGHT NECK BOARD
15 MONITOR CHASSIS BOARD REPLACEMENT PM0337-01 Rev C

COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FIGURE 17 - FORCE UPRIGHT MONITOR CHASSIS BOARD
SCREW SECURING
A/C POWER
CABLE CLAMP
SCREWS FASTENING
BOARDASSEMBLY
TO GAME (4 PLACES)
FIGURE 18 - FORCE UPRIGHT - SCREWS FASTENING
MONITOR CHASSIS BOARD TO GAME
DEGAUSSING
POWER
CONNECTOR
A/C
POWER
CONNECTOR
ROTATION
SWITCH
CONNECTOR
YOKE
ASSEMBLY
CONNECTOR
PM0337-01 Rev C MONITOR CHASSIS BOARD REPLACEMENT 16

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