Metronix DIS-2 48/10 FB FS STO User manual

Metronix Meßgeräte und Elektronik GmbH Telefon: [phone]
Kocherstraße 3 Telefax: [phone]
38120 Braunschweig E-mail: [email protected]
Germany http://www.metronix.de
Mounting Instructions
Servo drive
DIS-2 48/10 FB FS STO

Original instructions
Copyrights
 2013 Metronix Meßgeräte und Elektronik GmbH. All rights reserved.
The information and data in this document have been composed to the best of our knowledge. However,
deviations between the document and the product cannot be excluded entirely. For the devices and the
corresponding software in the version handed out to the customer, Metronix guarantees the contractual
use in accordance with the user documentation. In the case of serious deviations from the user
documentation, Metronix has the right and the obligation to repair, unless it would involve an
unreasonable effort. A possible liability does not include deficiencies caused by deviations from the
operating conditions intended for the device and described in the user documentation.
Metronix does not guarantee that the products meet the buyer’s demands and purposes or that they work
together with other products selected by the buyer. Metronix does not assume any liability for damages
resulting from the combined use of its products with other products or resulting from improper handling of
machines or systems.
Metronix Meßgeräte und Elektronik GmbH reserves the right to modify, amend, or improve the document
or the product without prior notification.
This document may, neither entirely nor in part, be reproduced, translated into any other natural or
machine-readable language nor transferred to electronic, mechanical, optical or any other kind of data
media, without expressive authorisation by the author.
Trademarks
Any product names in this document may be registered trademarks. The sole purpose of any trademarks
in this document is the identification of the corresponding products.
ServoCommander™ is a registered trademark of Metronix Meßgeräte und Elektronik GmbH.
Revision Information
Author: Metronix Meßgeräte und Elektronik GmbH
Manual title: Mounting Instructions “Servo drive DIS-2 48/10 FB FS STO”
File name: MI_DIS-2_48_10_FB-FS-STO_1p0_EN.docx
Version 1.0 July 2013

Page 3
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
CONTENTS
1GENERAL ..........................................................................................................5
1.1 Documentation............................................................................................ 5
1.2 Scope of supply .......................................................................................... 6
2SAFETY NOTES FOR ELECTRICAL DRIVES AND CONTROLLERS .............8
2.1 Used symbols ............................................................................................. 8
2.2 General notes ............................................................................................. 8
2.3 Danger resulting from misuse ................................................................... 10
2.4 Safety notes .............................................................................................. 10
2.4.1 General safety notes .................................................................. 10
2.4.2 Safety notes for assembly and maintenance ............................. 11
2.4.3 Protection against electrical shock by means of
protective extra-low voltage (PELV) .......................................... 13
2.4.4 Protection against dangerous movements ................................. 13
2.4.5 Protection against contact with hot parts ................................... 14
2.4.6 Protection during handling and assembly .................................. 14
3TECHNICAL DATA ..........................................................................................15
3.1 Ambient conditions and qualification ......................................................... 15
3.2 Supply [X1] ............................................................................................... 16
3.3 Motor connection [X301-X303] ................................................................. 16
3.4 Angle encoder connector [X2] .................................................................. 17
3.5 Communication interfaces ........................................................................ 18
3.6 STO interface ........................................................................................... 20
3.7 Fieldbus interfaces .................................................................................... 21
4MECHANICAL INSTALLATION.......................................................................22
4.1 Important notes ......................................................................................... 22
4.2 Position and alignment of the connectors ................................................. 23
4.2.1 Connectors on the main board ................................................... 23
4.2.2 Connectors for the fieldbus interfaces and RS232 interface
(CANopen, PROFIBUS or EtherCAT) ........................................ 23
4.3 Dimensions of the housing ....................................................................... 24
4.4 Mounting ................................................................................................... 26
5ELECTRICAL INSTALLATION........................................................................30
5.1 Connection to power supply, control and motor ........................................ 30
5.2 Connectors on the basic device DIS-2 48/10 FB FS STO ........................ 32

Page 4
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
5.2.1 Connection: Power supply and I/O [X1] .................................... 32
5.2.2 Connection: Motor [X301-X303] ................................................ 34
5.2.3 Connection: Angle encoder [X2] ................................................ 34
5.2.4 Connection: Holding brake [X3] ................................................. 36
5.2.5 Connection: Brake resistor [X304, X305] .................................. 37
5.2.6 Connection: Extension port [X8] ................................................ 38
5.2.7 Connection: Safe Torque Off (STO) [X40] and [X40A] .............. 40
5.3 Connectors field bus modules DIS-2 48/10 FB FS STO .......................... 42
5.3.1 Connection: Serial interface [X5] ............................................... 42
5.3.2 Connection: CANopen [X401] and [X402] ................................. 43
5.3.3 Connection: PROFIBUS [X401] and [X402] .............................. 44
5.3.4 Connection: EtherCAT [X401] and [X402] ................................. 45
6FUNCTIONAL SAFETY TECHNOLOGY......................................................... 46
6.1 General, intended use .............................................................................. 46
6.2 Safety indices ........................................................................................... 46
7EMC-COMPLIANT CABLING.......................................................................... 47
7.1 Connection between the DIS-2 and the motor ......................................... 47
7.2 Connection between DIS-2 and power supply ......................................... 48

General Page 5
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
1 General
1.1 Documentation
This installation information serves the purpose of a safe use of the DIS-2 48/10 FB FS STO servo drive.
It contains safety notes, which must be complied with.
Further information can be found in the following manuals of the DIS-2 product range:
 Product Manual “Servo drive DIS-2 48/10 FB FS STO”: Description of the technical data and the
device functionality plus notes concerning the installation and operation of the DIS-2 48/10 FB FS
STO servo drive (German version).
 CANopen Manual “Servo drive DIS-2”: Description of the implemented CANopen protocol as per
DSP402.
 PROFIBUS Manual “Servo drive DIS-2 48/10 FB”: Description of the implemented PROFIBUS-DP
protocol.
 EtherCAT Manual “Servo drive DIS-2 48/10 FB”: Description of the implemented EtherCAT
protocol (Geman version).
 User Manual “DIS-2 48/10, DIS-2 48/10 IC, DIS-2 48/10 FB”: Description of the device functionality
and the software functionalities of the firmware including the RS232 communication. Description of
the parameterisation program DIS-2 ServoCommanderTM with instructions for the commissioning of a
DIS-2 series servo drive.
You can find all these documents on our homepage at the download area (http://www.metronix.de).
Furthermore, the manuals are part of the CD-ROM DIS-2 ServoCommander™.
Certificates and declarations of conformity for the products described in this manual can be found at
http://www.metronix.de.
The functions described in this installation information refer to the firmware version 3.4.

Page 6 General
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
1.2 Scope of supply
The DIS-2 48/10 FB FS STO servo drive is available in the following three versions. The corresponding
technology modules (CAN, PROFIBUS, EtherCAT) are factory-integrated and are not designed for an
exchange by the user.
Table 1: Scope of supply DIS-2 48/10 FB FS STO CANopen
1x Servo drive DIS-2 48/10 FB FS STO CANopen Metronix part number:
9019-0248-13
1x STO connection cable pre-fabricated on both sides with
the device interface M12 (circular connector) for rear panel
installation.
1x Counterplug for the STO interface
Table 2: Scope of supply DIS-2 48/10 FB FS STO PROFIBUS
1x Servo drive DIS-2 48/10 FB FS STO PROFIBUS Metronix part number:
9019-0248-14
1x STO connection cable pre-fabricated on both sides with
the device interface M12 (circular connector) for rear panel
installation.
1x Counterplug for the STO interface
Table 3: Scope of supply DIS-2 48/10 FB FS STO EtherCAT
1x Servo drive DIS-2 48/10 FB FS STO EtherCAT Metronix part number:
9019-0248-15
1x STO connection cable pre-fabricated on both sides with
the device interface M12 (circular connector) for rear panel
installation.
1x Counterplug for the STO interface
Information
In the delivery status [X40] is not connected!
The scope of supply includes an STO connection cable pre-fabricated on both sides with
the device interface M12 (circular connector) for wiring the STO function.
For the case that the function “STO” is not needed, a counterplug for [X40] is included
alternatively. This counterplug allows bypassing pins 1, 3 and 5 to deactivate the STO
function.

General Page 7
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
Counterplugs, control panel, mains filter, communication cables, brake resistor and parameterisation
program are not part of the standard scope of supply. They can be ordered as accessories:
Table 4: Accessories DIS-2 48/10 FB FS STO
1x Connector set for motor, encoder, holding brake: Metronix part number:
9019-0210-01
Content: 1x 3 pcs insulated blade receptacles
6,3 mm for motor connection
1x 16-pole counterplug für angle
encoder, incl. crimp contacts
1x 2-pole counterplug for holding
brake, incl. crimp contacts
1x Connector set for power supply and I/Os
1x 2-pole VARICON counterplug
(for DIS-2 48/10 FB FS STO)
1x 6-pole VARICON counterplug
(for DIS-2 310/2 FB FS STO)
2x 8-pole VARICON counterplug incl. sleeve
frame, sleeve housing and EMC cable gland
Metronix part number:
9019-3120-01
1x Control panel DIS-2 FB with Phoenix connector Metronix part number:
9019-0320-00
1x RS232 connection cable for DIS-2 48/10 FB
Pre-fabricated connection cable for the servo drive
parameterisation, length approximately 150 cm,
M8 circular connector for the connection to the
servo drive, DSUB9 connector for the connection
to the COM-Port of the PC
Metronix part number:
9019-0221-00
1x Brake resistor for DIS-2 48/10 FB
Plate resistor, Metallux PLR100.55.43, 5 Ω ±10%,
30 W continuous power output, dimensions 55 mm
x 43 mm, height: 1,5 mm, in the area of the
connecting cables height 4 mm, with strands
l = 100 mm
Metronix part number:
9519-0001-00
1x Parameterisation program
DIS-2 ServoCommanderTM
Metronix part number:
9019-0900-00

Page 8 Safety notes for electrical drives and controllers
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
2 Safety notes for electrical drives
and controllers
2.1 Used symbols
Information
Important information and notes.
Caution!
Nonobservance may result in severe property damages.
DANGER!
Nonobservance may result in property damages and in personal injuries.
Caution! Dangerous voltages.
The safety note indicates a possible perilous voltage.
2.2 General notes
In case of damage resulting from non-compliance with the safety notes in this manual, Metronix
Meßgeräte und Elektronik GmbH will not assume any liability.
Prior to the initial use you must read chapter 2Safety notes for electrical drives and
controllers, starting on page 8 and chapter 7EMC-compliant cabling, starting on
page 47.
If the documentation in the language at hand is not understood accurately, please contact and inform
your supplier.
Sound and safe operation of the servo drive requires proper and professional transportation, storage,
assembly and installation as well as proper operation and maintenance.
Only trained and qualified personnel is authorised to handle electrical devices and systems:

Safety notes for electrical drives and controllers Page 9
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
TRAINED AND QUALIFIED PERSONNEL
in the sense of this product manual or the safety notes on the product itself are persons who are
sufficiently familiar with the project, the setup, assembly, commissioning and operation of the product as
well as all warnings and precautions as per the instructions in this manual and who are sufficiently
qualified in their field of expertise:
 Education and instruction or authorisation to switch devices/systems on and off and to ground them
as per the standards of safety engineering and to efficiently label them as per the job demands.
 Education and instruction as per the standards of safety engineering regarding the maintenance and
use of adequate safety equipment.
 First aid training.
The following notes must be read prior to the initial operation of the system to prevent personal injuries
and/or property damages:
These safety notes must be complied with at all times.
Do not try to install or commission the servo drive before carefully reading all safety
notes for electrical drives and controllers contained in this document. These safety
instructions and all other user notes must be read prior to any work with the servo drive.
In case you do not have any user notes for the servo drive, please contact your sales
representative. Immediately demand these documents to be sent to the person
responsible for the safe operation of the servo drive.
If you sell, rent and/or otherwise make this device available to others, these safety notes
must also be included.
The user must not open the servo drive for safety and warranty reasons.
Professional control process design is a prerequisite for sound functioning of the servo
drive!
DANGER!
Inappropriate handling of the servo drive and non-compliance with the warnings
as well as inappropriate intervention in the safety features may result in property
damage, personal injuries, electric shock or in extreme cases even death.

Page 10 Safety notes for electrical drives and controllers
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
2.3 Danger resulting from misuse
DANGER!
High electrical voltages and high load currents!
Danger to life or serious personal injury from electrical shock!
DANGER!
High electrical voltage caused by wrong connections!
Danger to life or serious personal injury from electrical shock!
DANGER!
Surfaces of device housing may be hot!
Risk of injury! Risk of burning!
DANGER!
Dangerous movements!
Danger to life, serious personal injury or property damage due to unintentional
movements of the motors!
2.4 Safety notes
2.4.1 General safety notes
The servo drive corresponds to IP54 degree of protection as well as pollution degree 2.
Make sure that the environment corresponds to this degree of protection and pollution
degree.
Only use replacement parts and accessories approved by the manufacturer.
The devices must be connected to the mains supply as per EN regulations and VDE
regulations, so that they can be cut off the mains supply by means of corresponding
separation devices (for example main switch, contactor, power switch).
Gold contacts or contacts with a high contact pressure should be used to switch the
control contacts.
Preventive interference rejection measures should be taken for control panels, such as
connecting contactors and relays using RC elements or diodes.
The safety rules and regulations of the country in which the device will be operated must
be complied with.
The environment conditions defined in the product documentation must be kept. Safety-
critical applications are not allowed, unless specifically approved by the manufacturer.

Safety notes for electrical drives and controllers Page 11
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
For notes on installation corresponding to EMC, please refer to chapter 7EMC-
compliant cabling, starting on page 47. The compliance with the limits required by
national regulations is the responsibility of the manufacturer of the machine or system.
The technical data and the connection and installation conditions for the servo drive are
to be found in this product manual and must be met.
DANGER!
The general setup and safety regulations for work on power installations (for example
DIN, VDE, EN, IEC or other national and international regulations) must be complied
with.
Non-compliance may result in death, personal injury or serious property damages.
Without claiming completeness, the following regulations and others apply:
VDE 0100 Erection of power installations with nominal voltages up to 1000 V
EN 1037 Safety of maschinery - Prevention of unexpected start-up
EN 60204-1 Safety of machinery - Electrical equipment of machines
Part 1: General requirements
EN 61800-3 Adjustable speed electrical power drive systems
Part 3: EMC requirements and specific test methods
EN 61800-5-1 Adjustable speed electrical power drive systems
Part 5-1: Safety requirements - Electrical, thermal and energy
EN 61800-5-2 Adjustable speed electrical power drive systems
Part 5-2: Safety requirements - Functional
EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and
risk reduction
EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems
Part 1: General principles for design
EN ISO 13849-2 Safety of machinery - Safety-related parts of control systems
Part 2: Validation
2.4.2 Safety notes for assembly and maintenance
The appropriate DIN, VDE, EN and IEC regulations as well as all national and local safety regulations and
rules for the prevention of accidents apply for the assembly and maintenance of the system. The plant
engineer or the operator is responsible for compliance with these regulations:
The servo drive must only be operated, maintained and/or repaired by personnel trained
and qualified for working on or with electrical devices.

Page 12 Safety notes for electrical drives and controllers
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
Prevention of accidents, injuries and/or damages:
Additionally secure vertical axes against falling down or lowering after the motor has
been switched off, for example by means of:
 Mechanical locking of the vertical axle,
 External braking, catching or clamping devices or
 Sufficient balancing of the axle
The motor holding brake supplied by default or an external motor holding brake driven by
the servo drive alone is not suitable for personal protection!
Keep the electrical equipment voltage-free using the main switch and protect it from
being switched on again until the DC bus circuit is discharged, in the case of:
 Maintenance and repair work
 Cleaning
 long machine shutdowns
Prior to carrying out maintenance work make sure that the power supply has been
turned off, locked and the DC bus circuit is discharged.
Be careful during the assembly. During the assembly and also later during operation of
the drive, make sure to prevent drill chips, metal dust or assembly parts (screws, nuts,
cable sections) from falling into the servo drive.
Also make sure that the external power supply of the servo drive (24 V) is switched off.
The DC bus circuit or the mains supply must always be switched off prior to switching off
the 24 V servo drive supply.
Carry out work in the machine area only, if AC and/or DC supplies are switched off.
Switched off output stages or servo drive enablings are no suitable means of locking. In
the case of a malfunction the drive may accidentally be put into action.
This does not apply to drives with the “Safe Torque Off” (STO) feature (see chapter 6).
Initial operation must be carried out with idle motors, to prevent mechanical damages for
example due to the wrong direction of rotation.
Electronic devices are never fail-safe. It is the user’s responsibility, in the case an
electrical device fails, to make sure the system is transferred into a secure state.
The servo drive and in particular the brake resistor, externally or internally, can assume
high temperatures, which may cause serious burns.

Safety notes for electrical drives and controllers Page 13
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
2.4.3 Protection against electrical shock by means of protective extra-low
voltage (PELV)
All connections and terminals with voltages of up to 50 Volts at the servo drive are protective extra-low
voltage, which are designed safe from contact in correspondence with the following standards:
 International: IEC 60364-4-41
 European countries within the EU: EN 61800-5-1
DANGER!
High electrical voltages due to wrong connections!
Danger to life, risk of injury due to electrical shock!
Only devices and electrical components and wires with a protective extra low voltage (PELV) may be
connected to connectors and terminals with voltages between 0 to 50 Volts.
Only connect voltages and circuits with protection against dangerous voltages. Such protection may be
achieved by means of isolation transformers, safe optocouplers or battery operation.
2.4.4 Protection against dangerous movements
Dangerous movements can be caused by faulty control of connected motors, for different reasons:
 Improper or faulty wiring or cabling
 Error in handling of components
 Error in sensor or transducer
 Defective or non-EMC-compliant components
 Software error in superordinated control system
These errors can occur directly after switching on the device or after an indeterminate time of operation.
The monitors in the drive components for the most part rule out malfunctions in the connected drives. In
view of personal protection, particularly the danger of personal injury and/or property damage, this may
not be relied on exclusively.
Until the built-in monitors come into effect, faulty drive movements must be taken into account; their
magnitude depends on the type of control and on the operating state.
DANGER!
Dangerous movements!
Danger to life, risk of injury, serious personal injuries or property damage!
For the reasons mentioned above, personal protection must be ensured by means of monitoring or
superordinated measures on the device. These are installed in accordance with the specific data of the
system and a danger and error analysis by the manufacturer. The safety regulations applying to the
system are also taken into consideration. Random movements or other malfunctions may be caused by
switching the safety installations off, by bypassing them or by not activating them.

Page 14 Safety notes for electrical drives and controllers
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
2.4.5 Protection against contact with hot parts
DANGER!
Housing surfaces may be hot!
Risk of injury! Risk of burning!
Do not touch housing surfaces in the vicinity of heat sources! Danger of burning!
Before accessing devices let them cool down for 10 minutes after switching them off.
Touching hot parts of the equipment such as the housing, which contain heat sinks and
resistors, may cause burns!
2.4.6 Protection during handling and assembly
Handling and assembly of certain parts and components in an unsuitable manner may under adverse
conditions cause injuries.
DANGER!
Risk of injury due to improper handling!
Personal injury due to pinching, shearing, cutting, crushing!
The following general safety notes apply:
Comply with the general setup and safety regulations on handling and assembly.
Use suitable assembly and transportation devices.
Prevent incarcerations and contusions by means of suitable protective measures.
Use suitable tools only. If specified, use special tools.
Use lifting devices and tools appropriately.
If necessary, use suitable protective equipment (for example goggles, protective
footwear, protective gloves).
Do not stand underneath hanging loads.
Remove leaking liquids on the floor immediately to prevent slipping.

Technical data Page 15
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
3 Technical data
3.1 Ambient conditions and qualification
Table 5: Technical data: Ambient conditions and qualification
Range Values
Admissible temperature ranges Storage temperature: -25°C to +70°C
Operating temperature: 0°C to +50°C
+50°C to +70°C
at reduced power 2%/K
Temperature switch-off at approx. 80°C
Admissible installation height Mounting height maximum 2000 m above msl, above 1000 m
above msl with power reduction 1% per 100 m
Humidity Relative humidity up to 90%, no bedewing
Protection degree IP54, dependent on mounting IP67 may be achieved
Protection class III
Pollution degree 2
EC type-examination for
integrated safety function
„Safe Torque Off (STO)“
See chapter 6 Functional safety technology.
CE conformity:
Low-voltage directive:
EMC directive:
Interference emission:
Interference immunity:
not applicable
Directive 2004/108/EG (Standard DIN EN 61800–3)
First environment category C2
Second environment
Table 6: Technical data: Dimensions and weight
Parameter Values
Dimensions basic device (H*W*D)
(without counterplug und mounting plate)
56 x 80 x 112 mm
Weight approx. 0,5 kg

Page 16 Technical data
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
3.2 Supply [X1]
Table 7: Technical data: Performance data power supply [X1]
Parameter Values
DC bus voltage 0 V... 60 V DC (48 V DC nominal / 15 A nominal) 1)
24 V logic supply 24 V DC [± 20%] / approx. 200 mA 2)
+ 700 mA 3)
+ 100 mA 4)
internally protected with poly-switch, triggered at approx. 1 A
Brake chopper
switching threshold ON:
switching threshold OFF:
UCHOP_ON = 60 V [± 5%]
UCHOP_OFF = 55 V [± 5%]
External brake resistor possible mounting on mounting plate
(Type: PLR of Metallux, Metronix order no: 9519-0001-00)
Resistance 5 Ω
Continuous power / pulse power 30 W / 750 W
1) An external fuse 15A is recommended.
2) Current consumption of the DIS-2 48/10 without additional wiring
3) Maximum admissible current consumption of an optional holding brake
4) Maximum current consumption when DOUT0 to DOUT2 and the CAN bus are active
3.3 Motor connection [X301-X303]
Table 8: Technical data: Motor connection specifications [X301-X303]
Parameter Values
Specifications for operation with 48 V / THousing max. = 50°C
Output power 500 VA
Max. output power for 2 s 1500 VA
Output current 15 Arms @ TPowerStage ≤ 50°C
10 Arms @ TPowerStage ≤ 70°C
Max. output current for 2 s 40 Arms @ TPowerStage ≤ 50°C
32 Arms @ TPowerStage ≤ 70°C
PWM frequency 10 kHz / 20 kHz
Table 9: Technical data: Motor temperature monitoring [X2]
Parameter Values
Digital sensor Normally closed contact: Rcold < 500 Ω Rhot > 100 kΩ
Analogue sensor Silicon temperature sensors, KTY series
KTY81-2x0; KTY82-2x0 R
25
≈ 2000 Ω
KTY81-1x0; KTY81-2x0
R25
≈
1000
Ω
KTY83-1xx
R25 ≈ 1000 Ω
KTY84-1xx R
100
≈ 1000 Ω

Technical data Page 17
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
3.4 Angle encoder connector [X2]
Table 10: Technical data: Resolver evaluation [X2]
Parameter Values
Suitable resolvers Industry standard
Transformation ratio 0.5
Carrier frequency 10 kHz
Resolution > 12 Bit ( typ. 15 Bit)
Delay time signal detection < 200 µs
Speed resolution ca. 4 min-1
Absolute accuracy of angle
detection
< 10´
Max. rotational speed 16.000 min-1
Table 11: Technical data: Evaluation of analogue Hall sensor signals [X2]
Parameter Values
Suitable Hall sensors HAL400 (Micronas), SS495A (Honeywell) and others
Type: differential analogue output, VCM = 2.0 V...3.0 V
Signal amplitude: max. 4,8 Vss differential 1)
Resolution > 12 Bit ( typ. 15 Bit)
Delay time signal detection < 200 µs
Speed resolution approx. 10 min-1
Absolute accuracy of angle
detection
< 30´
Max. rotational speed 16.000 min-1
1) Other Signal levels on request as customer specific version, please contact your local supplier.
Table 12: Evaluation of Six-Step-Sensors (Hall) and block commutation mode [X2]
Parameter Values
Suitable Hall sensors Hall sensors with +5V supply, 120° phase shift between phases,
open collector or push-pull output; iout > 5 mA
Resolution 6 steps per electric turn
Delay time signal detection < 200 µs
Speed resolution Depends on number of poles of the motor
Max. rotational speed 3.000 min-1 on motors with two pole pairs

Page 18 Technical data
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
Table 13: Technical data: Evaluation of Incremental encoder [X2]
Parameter Values
Pulse counts Programmable 32 to 1024 lines per revolution,
equivalent to 128 to 4096 increments / revolution
Input signal level 5 V differential inputs / RS422 standard
Power supply for encoder +5 V / 100 mA max.
Input impedance Ri ≈ 1600 Ω
Max. input frequency fmax > 100 kHz (pulses/s)
Table 14: Technical data: Evaluation of HIPERFACE® Encoders [X2]
Parameter Values
Suitable encoders Stegmann HIPERFACE
®
;
SCS60/70, SCM60/70;
SRS50/60, SRM50/60;
SNS50/60;
SKS36 / SKM36;
SEK 34/37/52, SEL 34/37/52;
for other types, please contact your supplier.
Resolution Up to 16 Bit (depends on number of increments)
Delay time signal detection < 200 µs
Speed resolution approx. 4 min-1
Absolute accuracy of angle
detection
< 5´
Max. rotational speed 6.000 min-1 / 3.000 min-1 at 1024 increments / revolution
3.5 Communication interfaces
Table 15: Technical data: RS232 [X5]
Parameter Values
RS232 as per RS232 specification, 9600 Baud to 115,2 kBaud
Table 16: Technical data: Analogue inputs and outputs [X1]
Parameter Values
High resolution
analogue inputs
±10V input range, 12 Bit resolution, differential,
< 250µs delay time, Input protection up to 30V
Analogue input:
AIN0 / #AIN0
Analogue input, usable as input for current or speed setpoint.
(Pins shared with DIN0 and DIN1)
Analogue input:
AIN1 / #AIN1
Analogue input, usable as input for current or speed setpoint.
(Pins shared with DIN2 / DIN3)
Analogue output:
AMON0
0... 10V output range, 8 Bit resolution, fLimit ≈ 1kHz

Technical data Page 19
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
Table 17: Technical data: Digital inputs and outputs [X1]
Parameter Values
Signal level 24V (14V … 30V) active high
DIN0
DIN1
DIN2
DIN3
Bit 0 \
Bit 1, \ Target selection for positioning
Bit 2, / 16 targets selectable from target table
Bit 3 /
DIN4 (usable as incremental
input A-signal)
Bit 4 \
\ Target selection for positioning
/ 4 target groups with separate positioning parameter
Bit 5 / selectable (e.g. speed, acceleration)
DIN5 (usable as incremental
input B-signal)
DIN6 (usable as incremental
input N-signal)
Control signal start positioning
DIN7 End switch input 0
DIN8 End switch input 1
DIN9 Servo drive enable at high signal,
acknowledge error with falling edge
Logic outputs general 24V (8V... 30V) active high, short circuit rated to GND
DOUT0 Operational state / Ready 24 V, max. 20 mA
DOUT1 Freely configurable, usable as
Encoder output A-signal
24 V, max. 20 mA
DOUT2 Freely configurable, usable as
Encoder output B-Signal
24 V, max. 20 mA
DOUT3 (on [X3]) Holding brake 24 V, max. 700 mA
Table 18: Technical data: Incremental encoder input [X1] (DIN4, DIN5, DIN6):
Parameter Values
Number of lines Programmable to 32 / 64 / 128 / 256 / 512 / 1024 lines per
revolution
Connection level 24 V single ended / 24V (8V...30V) active high,
following DIN EN 61131-2
Max. input frequency FLimit = 50 kHz (lines/s); fLimit depending on input filter,
data measured with RInput = 13,3 kΩ and CInput = 470 pF
Table 19: Technical data: Incremental encoder output [X1] (DOUT1, DOUT2):
Parameter Values
Number of lines Programmable to 32 / 64 / 128 / 256 / 512 / 1024 lines per
revolution
Connection level 24V / max. 20 mA
Output impedance Ra ≈ 300 Ω
Limit frequency FLimit > 100 kHz (lines/s); fLimit depending on cable length,
data measured with RLoad = 1 kΩ and CLoad = 1 nF (which
corresponds to a cable length of 5m)

Page 20 Technical data
Mounting Instructions „Servo drive DIS-2 48/10 FB FS STO“ Version 1.0
3.6 STO interface
Table 20: Technical data: Control ports [X40] (STO1, STO2):
Parameter Values
Nominal voltage 24 V (related to GND)
Voltage range 19,2 ... 28,8V
Permissible residual ripple 2 % (related to nominal voltage 24 V)
Input current STO1 0,5 mA (typical; maximum 1 mA)
Input current STO2 25 mA (typical; maximum 30 mA)
Input voltage threshold
Switching on
Switching off
approx. 17 V
approx. 15,5 V
Switch-on time STO1 from Low
to High (tSTO1-ON)
5 ms (typical; maximum 10 ms)
Switch-on time STO2 from Low
to High (tSTO1-ON)
10 ms (typical; maximum 15 ms)
Switch-off time STO1 from High
to Low (tSTO1-OFF)
5 ms (typical; maximum 10 ms)
Switch-off time STO2 from High
to Low (tSTO2-OFF)
70 ms (typical; maximum 75 ms)
Maximum test impulse length
STO1/2 for OSSD signals
19,2 V 24 V 28,8 V
max. 2,5 ms max. 4 ms max. 4 ms
Table 21: Technical data: Feedback contact [X40] (REL1, REL2):
Parameter Values
Version Floating relay contact, normally open
Voltage range contacts < 30 V (overvoltage-proof up to 60 V DC)
Nominal current < 200 mA (not short circuit proof)
Voltage drop < 200 mV
Residual current
(contact opened)
< 1µA
Switching time closing < 1ms
Switching time opening < 0,5 ms