Metso Outotec Nordtrack S Series User manual

Driving Instructions
Nordtrack S-Series
D100019400-EN
Revision 0
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Copyright © Metso Outotec.

Table of Contents
1. DRIVING INSTRUCTIONS ................................................................................................................... 1
1.1. SAFETY ...................................................................................................................................... 1
1.2. DRIVING DIRECTIONS .............................................................................................................. 2
1.3. EMERGENCY STOP LOCATIONS ............................................................................................ 3
1.4. REMOTE STOP LOCATION ...................................................................................................... 4
1.5. DRIVE CONTROLS .................................................................................................................... 4
1.5.1. Remote control device ................................................................................................. 4
1.6. PREPARING FOR DRIVING ...................................................................................................... 6
1.6.1. Starting the engine ..................................................................................................... 10
1.6.2. Controlling the engine speed (Tier 3 / Tier 4F) .......................................................... 12
1.6.3. Controlling the engine speed (Stage V) ..................................................................... 13
1.6.4. Unlocking the remote control device .......................................................................... 14
1.7. DRIVING ................................................................................................................................... 15
1.8. STOPPING THE ENGINE ........................................................................................................ 18
1.9. TROUBLESHOOTING .............................................................................................................. 19
1.9.1. Pairing the remote control device to the machine (Tier 3 / Tier 4F) ........................... 19
1.9.2. Pairing the remote control device to the machine (Stage V) ...................................... 20

DRIVING INSTRUCTIONS
1. DRIVING INSTRUCTIONS
These driving instructions are valid for Nordtrack S series machines. The purpose of these instructions is to
enable safe moving of the machine during transportation.
NOTICE: Do not use the machine for screening solely based on these instructions. The
actual instruction manual for the machine is delivered separately.
NOTICE: In these driving instructions, it is assumed that the machine is in the transport
position. If needed, see the actual instruction manual of the machine for
information on how to prepare the machine for transportation.
1.1. SAFETY
Because of the size and weight of the machine, pay special attention when moving the machine. It is highly
recommended that a banksman is used when the machine is moved.
DANGER!
GENERAL HAZARD
Will cause death or serious injury.
Read the safety section before working with the machine. Only competent and
trained personnel are allowed to work with the machine.
WARNING!
PERSONAL INJURY HAZARD
Can cause death or serious injury.
Before starting and during track driving the machine, make sure that there
are no persons in the area whose safety may be endangered. Establish a
buffer zone of at least 4.5 m (15 feet) around the machine. Walk around the
machine and make sure that there is nobody on, by or below the machine.
Warn everybody in the vicinity before starting.
WARNING!
CRUSHING HAZARD
Can cause death or serious injury.
Do not drive the machine in locations where there is a risk of squeezing.
Always drive the machine from a safe distance. If possible, drive the machine
from either end of the machine.
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WARNING!
UNEXPECTED MOVEMENT HAZARD
Can cause death or serious injury.
Be extremely cautious when driving in cold temperatures (below 0°C). The
response time of the controls might be longer than usual due to stiff hydraulic
oil.
WARNING!
COLLISION HAZARD
Can cause death or serious injury.
Pay attention to the machine dimensions to avoid power lines, bridges,
branches, and other obstacles.
1.2. DRIVING DIRECTIONS
4
1
3
2
Callout Description Callout Description
1 Forward 2 Backward
3 Left 4 Right
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1.3. EMERGENCY STOP LOCATIONS
DANGER!
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button,
the key switch of the machine, or with the remote stop button (located on
either the drive control device, radio control device). Before starting the
machine, make sure you know the location of the emergency stop buttons.
1
2
Callout Description
1 On the right side of the machine
2 On the left side of the machine
Figure 2: Locations of emergency stop buttons
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1.4. REMOTE STOP LOCATION
DANGER!
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button,
the key switch of the machine, or with the remote stop button. Before starting
the machine, make that sure you know the location of the emergency stop
buttons.
Figure 3: Location of remote stop button (5)
The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used to
stop the machine.
1.5. DRIVE CONTROLS
1.5.1. REMOTE CONTROL DEVICE
CAUTION!
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button,
the key switch of the machine, or with the remote stop button (located on radio
control device). Before starting the machine, make sure you know the location
of the emergency stop buttons.
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WARNING!
UNEXPECTED MOVEMENT HAZARD
Unexpected movement can cause death or serious injury.
Make sure that the cable (if fitted) of the remote control device does not get
caught in the tracks or in any other moving part of the machine during driving.
The remote control device must be disconnected from the machine
immediately after driving and stored in a safe place when not in use.
Only lift and hold the remote control device by its handles. Do not pull the
device from the cable or drag or move it otherwise.
1
2
3
4
5
6
8
7
Callout Description
1 Left track and right track together forward/reverse
2 Right hand track forward/reverse
3 Left hand track forward/reverse
4 Track speed setting (Slow/standard/fast)
5 Lock status LED
• Flashing green indicates that the radio control device is locked
• Non flashing green indicates that the radio control device is
unlocked
• Flashing red indicates that the radio control device is charging
6 Lock/Unlock button
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7 Engine stop request button: pressing button will send a signal to stop
the engine (when paired and in range)
8 RF status LED
• Green when paired with machine and in range
• Red when unpaired with machine or out of range
Figure 4: Radio control device
1.6. PREPARING FOR DRIVING
1. On the left side of the machine, locate the main switch (1) and turn it to ON position.
Figure 5: Main switch
2. Visually inspect that there are no loose parts, and everything is secured in place.
3. Open the door of the power unit. The control panel is located in the power unit on the right side of the
machine.
Figure 6: Control panel location
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Callout Description Callout Description
1 Track mode 2 Feeder start/stop
3 Tipping grid (option) 4 Engine speed increase
5 Engine speed decrease 6 Electric motor start (option)
7 Electric motor stop (option) 8 Menu button: Exit
9 Menu button: Scroll right 10 Ignition switch (key switch)
11 Auxiliary function diesel pump ON/
OFF (Option)
12 Auxiliary function dust pump ON/OFF
(Option)
13 Auxiliary function panel light ON/OFF
(Option)
14 Menu button: Select
15 Menu button: Scroll left
Figure 7: Control panel (Tier 3 / Tier 4F engines)
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1
4
5
6
2
3
Callout Description Callout Description
1 LCD panel: displays control options
and monitoring data.
2 Manual buttons with screen
dependent functions.
3 Ignition switch: starts and tops the
engine.
4 Off: no power to control panel.
5 Power ON: power to control panel
and engine pre-heat.
6 Crank: engine cranking.
Figure 8: Control panel (Stage V engines)
4. Switch power onto the control panel by turning the key switch to the first position (Power ON).
5. For machines with Tier 3 / Tier 4F engine: When the control panel is switched on, the screen below
appears and shows total number of engine run hours (1). When the engine rpm is greater than zero,
the engine rpm (2) is displayed.
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1
2
Figure 9: Tier 3 / Tier 4F control panel display
This screen will also show fuel level (all engine types) and the following information depending on
engine type:
• DEF/Adblue Level for Tier 4 engines fitted with DEF after treatment
• Active Regen status (Active / Disabled) for Tier 4 engines fitted with DPF aftertreatment
• If engine has neither DEF or DPF, the final bargraph will show engine load.
Display menu: Using the left and right MENU buttons will cycle through the available menu options on
the LCD display. Once the desired menu icon is highlighted in the green bar, press theSELECT menu
button to select it and display the details of the selected item.
6. For machines with Stage V engine: When the control panel is switched on, the LCD screen will first
show a blank booting Screen and then the main screen (see figure below). Wait fot the engine pre-
heat indicator symbol (1) to disappear from the main screen before starting the engine (engine pre-
heat was initiated at power-on).
1
Figure 10: Stage V control panel display
7. Make sure that the emergency stop buttons are not pressed, and that the remote stop button is not
pressed down.
8. Proceed to the next section “Starting the engine”.
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1.6.1. STARTING THE ENGINE
WARNING!
EXPLOSION HAZARD
Can cause death or serious injury.
Do not use startup spray or similar to help the engine start, because it might
cause a destructive explosion in the induction manifold.
WARNING!
PERSONAL INJURY HAZARD
Can cause death or serious injury.
Before starting the machine, make sure that there are no persons in the area
whose safety may be endangered. Walk around the machine and make sure
that there is nobody on, by or below the machine. Warn everybody in the
vicinity before starting.
NOTICE: Wear personal protective equipment at all times. Make sure that no personnel
are on the machine.
1. Observe all safety warnings.
2. Check that all control levers (on the right side of the control panel) are in neutral (OFF) position, and
all emergency stops are released.
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CAUTION!
PROPERTY DAMAGE HAZARD
Can cause moderate injury or property damage.
Make sure that all control levers are in the neutral (OFF) position.
Figure 11: Control levers in neutral (OFF) position
3. For machines with Tier 3 / Tier 4F engine, start the engine according to the following steps:
a. Turn the ignition key to the crank position (1).
1
Figure 12: Tier 3 / Tier 4F ignition key crank position
b. The control panel display shows the machine start countdown timer and you will hear an audible
start alarm signal.
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Figure 13: Machine start countdown
c. Keep the ignition key in crank position (1). Once the countdown timer reaches zero, the engine
will begin to crank.
4. For machines with Stage V engine, start the engine according to the following steps:
a. Turn the ignition key to the crank position (1) and hold it in position until the engine starts.
1
Figure 14: Stage V ignition key crank position
b. When the engine audibly starts, release the ignition switch.
The Main screen will now show the current engine speed in rpm. The speed will be set to idle.
5. Allow the engine to idle approximately 5 minutes until it has warmed up.
6. Check around the engine compartment area for engine oil, fuel, coolant, or hydraulic fluid leaks.
1.6.2. CONTROLLING THE ENGINE SPEED (TIER 3 / TIER 4F)
Variable speed engine
The engine has 3 preset speed settings.
1. To increase the engine speed to the next level, press the engine speed up button on control panel.
Figure 15: Engine speed up button
2. To decrease the engine speed to a lower level, press the engine speed down button on the control
panel.
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Figure 16: Engine speed down button
Fixed speed engine
For fixed speed engine options, the engine has only one working speed setting. When the machine is
switched on it will run at idle speed.
1. To increase the engine speed from idle speed to working speed, press the engine speed up button on
the control panel (see figure “Engine speed up button”).
Pressing the engine speed up button again will not increase the speed beyond the working speed.
2. To decrease the engine speed from working speed to idle speed, press the engine speed down button
on the control panel (see figure “Engine speed down button”).
NOTICE: Once the engine speed has been decreased from working speed
to idle, it can not be increased again without turning the machine
off.
1.6.3. CONTROLLING THE ENGINE SPEED (STAGE V)
NOTICE: Track driving speed is dependent on the engine speed. Therefore, controlling
the engine speed also controls the track driving speed.
The engine speed (rpm) is shown and can be adjusted on the Main Screen or the Tracking / Radio Screen.
1. To increase engine speed, press button B4 on the control panel corresponding to the following on-
screen icon.
Figure 17: Engine speed up button (B4)
2. To decrease engine speed, press button B3 on the control panel corresponding to the following on-
screen icon.
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Figure 18: Engine speed down button (B3)
•With a variable-speed engine: A single button-press changes the speed by 50 rpm. Holding down a
button will change the speed continuously in steps of 50 rpm.
•With fixed-speed engine: A single button-press shifts the speed to the next speed-milestone.
1.6.4. UNLOCKING THE REMOTE CONTROL DEVICE
NOTICE: The remote control device can be used as either a wired control device or a
wireless control device. When the remote control device is connected with the
wired connection, it will charge the remote control device. When not connected
with the wired connection, the remote control device can be used once it is
paired to the wireless signal of the machine.
NOTICE: The remote control device has an in built safety feature which prevents track
driving the machine unintentionally.
To unlock the remote control device, follow these steps:
1. Make sure that the remote control device is switched on. If the Lock LED on the device is not
illuminated, press the green Lock button (arrow (1) in figure below) for at least 3 seconds until the
Lock LED starts to flash red.
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NOTICE: If the remote control device is left unused, the it will enter the
sleep mode. You can reactivate the remote control device by
pressing either the green or red button.
2
3
4
5
1
Figure 19: Unlocking the remote control device
2. Perform the following sequence using the left and right tracking controls on the handset (see figure
above):
a. Press the green Lock button (1). The lock LED will flash green.
b. Left control (2): Move up.
c. Left control (3): Move down.
d. Right control (4): Move up.
e. Right control (5): Move down.
NOTICE: The above movements must be made in quick succession
for the remote control device to successfully unlock.
3. Wait for the handset to unlock.
The Lock LED will turn steady green.
4. You can now use the handset to control the tracks. After unlocking the handset, the tracks are
enabled after a 7-second pre-tracking delay.
NOTICE: The remote control device will automatically lock itself if there
is no activity for 300 seconds (5 minutes). In this case, you must
unlock the device again. The remote control device will also
automatically switch off if it is left in locked state for 50 seconds.
1.7. DRIVING
Check the directions of remote control device levers compared to the directions of the machine from.
1. For optional fixed speed machines, move the track speed control lever to the down (slow) position
when loading machine to transport trailer.
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Figure 20: Track drive lever (Fixed speed machines)
2. Connect the remote control device cable to the hopper end of the machine (if you are using the
remote control device in wired mode). The wireless mode is recommended.
3. For machines Tier 3 / Tier 4F engines, perform the following steps to set the machine to track driving
mode:
a. Push the track mode button on the control panel. The track countdown timer will be displayed.
Figure 21: Track control screen
b. Once the timer has reached zero, the track driving mode will be enabled and the screen below will
be displayed.
Figure 22: Track signal screen
c. The arrows on the above screen represent a tracking signal being received from the remote
control device.
The aerial symbol will appear if this signal is being received by a radio control device. It will not
appear if the wired connection is being used.
4. For machines with Stage V engine, track driving mode is entered automatically when the remote
control device is unlocked.
NOTICE: After entering track driving mode, there is a 7–second delay
before the tracks are enabled. Machine’s warning siren will sound
and a countdown is shown in the top-right of the Tracking/Radio
screen.
5. Locate the track control levers. They are located on the right side of the control panel.
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