Metso Nordtrack CT20 User manual

Nordtrack CT20 / CT24
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DRIVING ,16758&7,21S
For more information and
language versions, see:
metso.com/driving

This document is proprietary to Metso Corporation and its affiliated companies (“Metso”). This document is intended for the use of Metso's customers only for the purposes of the
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Customer understands and accepts that the information in this document is subject to any change without notice. It is the customer's responsibility to determine whether there have
been any such updates or amendments.
The document has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Despite the fact that every
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Other product names mentioned in this document may be trademarks of their respective companies, and they are mentioned for identification purposes only.
Copyright © Metso 2023. All rights reserved.
Metso
Address: PO Box 1220
FI-00101, Helsinki, Finland
Telephone: [phone]
Internet: www.metso.com
Status: Valid from product update:
R003
Original size:
A4
Customer: Project Phase: Site No:
Project Name: Customer Document ID:
Replaced by: Replaces: Language:
EN
Document Title:
Driving instructions
Nordtrack CT20 / CT24
Equipment No: Item No:
Original instructions Translation of the original instructions
Language: EN
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Contents
1.1 Driving instructions.............................................................................................................................. 4
1.1.1 Safety.....................................................................................................................................4
1.1.2 Driving directions................................................................................................................... 5
1.1.3 Emergency stop locations......................................................................................................6
1.1.4 Remote stop location............................................................................................................. 7
1.1.5 Drive controls.........................................................................................................................8
1.1.5.1 Remote control device............................................................................................. 8
1.1.6 Preparing for driving.............................................................................................................10
1.1.6.1 Starting the engine.................................................................................................16
1.1.6.2 Setting the track driving mode................................................................................20
1.1.6.3 Connecting the remote control device (wireless connection).................................20
1.1.6.4 Connecting the remote control device (wired connection)..................................... 20
1.1.6.5 Unlocking the remote control device......................................................................22
1.2 Driving................................................................................................................................................23
1.3 Stopping the engine...........................................................................................................................25
1.4 Troubleshooting.................................................................................................................................27
1.4.1 Pairing the remote control device to the machine (Tier 3)................................................... 27
1.4.2 Pairing the remote control device to the machine (Tier 4)................................................... 28
1.4.3 Pairing the remote control device to the machine (Stage V)................................................29
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1.1 Driving instructions
These driving instructions are valid for Nordtrack CT20/CT24 machines. The purpose of these instructions is
to enable safe moving of the machine during transportation.
NOTE: Do not use the machine for screening or crushing solely based on these instructions. The
actual instruction manual for the machine is delivered separately.
NOTE: In these driving instructions, it is assumed that the machine is in the transport position. If
needed, see the actual instruction manual of the machine for information on how to prepare the
machine for transportation.
1.1.1 Safety
Because of the size and weight of the machine, pay special attention when moving the machine. It is highly
recommended that a banksman is used when the machine is moved.
DANGER
GENERAL HAZARD
Will cause death or serious injury.
Read the safety section before working with the unit. Only competent and trained personnel are
allowed to work with the unit.
WARNING
PERSONAL INJURY HAZARD
Can cause death or serious injury.
Before starting and during track driving the machine, make sure that there are no persons in the
area whose safety may be endangered. Establish a buffer zone of at least 4.5 m (15 feet) around
the machine. Walk around the machine and make sure that there is nobody on, by or below the
machine. Warn everybody in the vicinity before starting.
WARNING
CRUSHING HAZARD
Can cause death or serious injury.
Do not drive the machine in locations where there is a risk of squeezing. Always drive the machine
from a safe distance. If possible, drive the machine from either end of the machine.
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WARNING
UNEXPECTED MOVEMENT HAZARD
Can cause death or serious injury.
Be extremely cautious when driving in cold temperatures (below 0°C, 32°F). The response time of
the controls might be longer than usual due to stiff hydraulic oil.
WARNING
COLLISION HAZARD
Can cause death or serious injury.
Always drive the machine from a safe distance. Pay attention to the machine dimensions to avoid
power lines, bridges, branches and other obstacles.
1.1.2 Driving directions
4
2
3
1
Figure 1. Nordtrack CT20 driving directions
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4
2
3
1
Figure 2. Nordtrack CT24 driving directions
1. Forward 3. Left
2. Backward 4. Right
1.1.3 Emergency stop locations
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
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Figure 3. Nordtrack CT20 and Nordtrack CT24 emergency stop locations
1. Press any emergency stop button located on the machine to stop the engine and machine.
2. Turn the ignition key to the off position as soon as possible, if safe to do so.
3. Remove the ignition key.
4. Set the isolator switch to the off position.
5. When safe, release the emergency stop buttons(s) by pulling or twisting.
1.1.4 Remote stop location
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
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Figure 4. Location of remote stop button
The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used to
stop the machine.
1.1.5 Drive controls
1.1.5.1 Remote control device
WARNING
UNEXPECTED MOVEMENT HAZARD
Can cause death or serious injury.
Make sure the cable of the drive control device does not get caught in the tracks or in any other
moving part of the machine during driving.
You must disconnect the drive control device from the unit immediately after driving and store it in a
safe place when not in use.
Only lift and hold the drive control device by its handles. Do not pull the drive control device from the
cable.
Sleep Mode ON/OFF: The remote control device enters a sleep mode after being inactive for more than 5
minutes. To exit the sleep mode: press the Green lock button (6), or press the Red stop button (7), or
activate one of the track toggles (1, 2, 3).
Power ON/OFF: Hold down the green Lock button (6) for 3 seconds.
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5
15
2
5
6
5
7
3
5
4
Figure 5. Remote control device
1. Left hand track forward/reverse 5. Information LEDs that provide information about
track driving speed and the state of remote control
device.
2. Right hand track forward/reverse 6. Lock/Unlock
Press this button to lock, unlock, or energize the
remote control device.
3. Left and right track together forward/reverse 7. Engine stop request
4. Track driving speed (option)
Press one of the three buttons to set the track
driving speed.
• Snail – Slow
• Tortoise – Medium
• Hare – Fast
1
2
3
4
5
6
Figure 6. Overview of the LEDs of remote control device
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Callout LED Color Mode Description
1 Speed: Hare Green Steady Track driving speed set to
fastest.
2 Speed: Tortoise Green Steady Track driving speed set to
medium.
3 Speed: Snail Green Steady Track driving speed set to
slowest.
4 RF status LED Green Steady Paired with machine and
in range.
Orange Flashing Pairing in progress
Red Steady Not paired with machine
or out of range.
5 Battery
Green
Flashing The battery of remote
control device is
charging.
Steady The battery of remote
control device is charged.
Orange Steady The battery charge is low.
Red Steady The battery is out of
charge.
6 Lock/Unlock Red Flashing The remote control
device is locked.
Green Steady The remote control
device is unlocked.
1.1.6 Preparing for driving
NOTE:
Make sure that
• you are familiar with the machine. Read the safety instructions from the start of this manual.
• the process is set to STOP and it will not be started during transportation,
• the driving route is smooth enough,
• differences in altitude or inclinations do not prevent driving,
• the lighting is appropriate at the site or near the machine,
• the area is clear of obstructions and personnel. Especially, take into account any low-hanging
wires, trees, or roof bars.
• you inspect the path where the machine will be driven. Avoid track driving on a steep slope.
Make sure that there are no steep hills, valleys, bumps, or holes on the path.
• the driving surface is not icy or slippery. If needed, sprinkle sand on the surface.
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• you inform all personnel about the track driving path,
• you consider the end point of the track driving path. The machine may need to be positioned in a
certain direction. If needed, make sure that there is enough space to turn the machine around.
DANGER
TOXIC GAS HAZARD
Will cause death or serious injury.
Do not start the engine indoors or in a closed space without proper ventilation and exhaust gas
suction system. Exhaust gases may concentrate to hazardous levels.
1. On the right-hand side of the machine, locate the isolator switch and turn it to ON position.
Figure 7. Isolator switch
2. Visually inspect that there are no loose parts, and everything is secured in place.
3. Check the inclinations, approach angle, and departure angle of the machine.
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15°
5°
12 °
5°
Figure 8. Maximum inclinations
14 °15 °
Figure 9. Maximum approach and departure angle
4. Locate the control panel. It is located in the power unit on the right-hand side of the machine.
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1
Figure 10. Control panel location (1)
9
12
16
15
14
13
1
10
1
11
5 6 7 8
4
1817
2
1
1
3
Figure 11. Control panel (Tier 3 engines)
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1. Power: This LED should be lit when the key
switch is turned to ON position. If the LED is
flashing, the fuse that charges the remote control
device has blown.
10. Cranking engine: This LED lights red during
the pre-crank delay before engine starts cranking.
2. Radio signal indicator light
• Green: Receiving valid radio signal
• Red: Radio stop command received
11. Hydraulic oil level sensor: The LED goes red
when the sensor is detecting a low hydraulic oil
level. The LED starts blinking when it goes to its
shutdown condition (no oil seen for 30 seconds).
3. Track driving: The LED goes red when the
operator requests track driving by performing the
unlock sequence on the remote control device.
The LED stays red while the pre-track timer is
counting down. The timer is reset when a track
switch is toggled. The LED will go green when
the machine is ready for track driving.
12. Coolant level sensor: The LED goes red
when the sensor is detecting a low coolant level.
The LED starts blinking when it goes to its
shutdown condition (no coolant seen for 30
seconds).
4. Feeder valve ON/OFF: Not in use for this
model
13. Key switch: OFF position
5. Battery charging (warning): The LED goes red
when the alternator is not charging the battery.
The panel does not shut down under this
condition. This LED is for warning only.
14. Key switch: Power ON position
6. Oil pressure (warning): The LED goes red
when the sensor is detecting a low engine oil
pressure. The LED starts blinking when it goes to
its shutdown condition, engine has been running
for 20 seconds, and the switch has been closed
for 2 seconds.
15. Key switch: Engine pre-heat position
7. Oil temperature sensor: The LED goes red
when the sensor is detecting a high engine water
temperature. The LED starts blinking when it
goes to its shutdown condition, engine has been
running for 20 seconds, and the switch has been
closed for 2 seconds.
16. Key switch: Crank position
8. Air filter/water in fuel: This LED is lit if either
the air filter pressure switch is activated or the
water in fuel sensor (where fitted) activates. And
it starts blinking when it goes to its shutdown
condition, engine has been running for 20
seconds, and switch has been closed for 90
seconds.
17. Total engine hours
9. Emergency stop: This LED will only be lit if one
or more of the emergency stops have been
pressed. This LED will stay lit until the emergency
stops have been released.
18. Cabinet lock
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11
12
1413
1
2
3
4
5
6
7
8
9
10
AB
Figure 12. Control panel (Tier 4 engines)
1. Engine fault warning: Illuminates when an
engine fault is detected.
8. DPF regeneration Inhibited: Illuminates when
the automatic DPF regeneration is disabled.
2. Coolant level: Illuminates when coolant level is
too low, and flashes when the engine shuts down
as a result of insufficient coolant.
9. Manual DPF regeneration: Press the button (A)
to force-start manual DPF regeneration
3. Engine pre-heat: Illuminates when the engine
pre-heat is active during start-up.
10. Disable automatic DPF regeneration: Press
the button (B) to disable or enable the automatic
DPF regeneration.
4. Track driving: Illuminates orange when track
driving is disabled, and green when track driving
is enabled.
11. Control panel display
5. Total engine hours 12. These 4 buttons are used for selecting
different page-dependent options
6. Diesel Particulate Filter (DPF): illuminates
when a DPF regeneration is required.
13. Direction-pad is used for:
• Navigating through different display pages (left
and right)
• Controlling the engine RPM (up and down)
7. DPF regeneration active: Illuminates during
DPF regeneration
14. OK button used for confirming a given
selection
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1
45
6
2
3
Figure 13. Control panel (Stage V engines)
1. LCD panel: displays control options and
monitoring data.
4. Off: no power to control panel.
2. Manual buttons with screen dependent
functions.
5. Power-on: power to control panel and engine
pre-heat.
3. Ignition switch: starts and tops the engine. 6. Crank: engine cranking.
5. Make sure that the emergency stop buttons are not pressed, and that the remote stop button is not
pressed down.
6. Proceed to the next section: “Starting the engine”.
1.1.6.1 Starting the engine
CAUTION
EXPLOSION HAZARD
Can cause moderate injury or property damage.
Never use startup spray or any other similar product to help the engine start. Startup sprays and
similar products can cause a destructive explosion in the intake manifold.
WARNING
PERSONAL INJURY HAZARD
Can cause death or serious injury.
Before starting the machine, make sure that there are no persons in the area whose safety may be
endangered. Walk around the machine and make sure that there is nobody on, by or below the
machine. Warn everybody nearby before starting.
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WARNING
PERSONAL INJURY HAZARD
Can cause death or serious injury.
Wear personal protective equipment and clothing such as foot protection, helmet, hearing
protection, dust protective devices, safety glasses or other personal protective clothing and
equipment at all times.
1. Observe all safety warnings.
2. Set the Throttle knob to idle rpm (Tier 3 engines only).
Figure 14. Throttle knob, (Tier 3 engines only)
3. Check that all control levers are in neutral (OFF) position, and all emergency stops are released.
CAUTION
PROPERTY DAMAGE HAZARD
Can cause moderate injury or property damage.
Make sure that all control levers are in the neutral (OFF) position.
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1 2
Figure 15. CT20 (2) and CT24 (1) control levers in neutral (OFF) position
4. Insert the key into the ignition switch of main control panel.
5. Turn the key clockwise to the Power ON position (2).
1
2
3
4
1. OFF 3. Engine pre-heat
2. Power ON 4. Crank
Figure 16. Ignition key positions
6. Turn the key clockwise to the Engine pre-heat position (3).
The Engine pre-heat lamp will illuminate. Wait until this lamp goes out before continuing.
7. Turn the key clockwise further to the Crank position (4).
You will hear an audible start alarm signal to indicate that the machine is about to start.
8. Hold the key in the Crank position (4) for 10 seconds. During the 10 seconds, the alarm will continue to
sound.
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9. Release the key immediately after the engine starts.
10. Before operating the machine, allow the engine to run at idle for 5 minutes to allow the running
temperature to be reached.
11. Check around the engine compartment area for engine oil, fuel, coolant, or hydraulic fluid leaks.
12. If your machine has a Tier 4 engine, prevent DPF regeneration by pushing the Disable automatic DPF
regeneration button (A) on the control panel.
If needed, press the button (B) to force manual DPF regeneration.
AB
Figure 17. DPF regeneration (Tier 4 engines)
WARNING
FIRE HAZARD
Can cause death or serious injury.
Always deactivate the diesel particulate filter regeneration before transporting the machine to a work
site, or into a cargo ship, or into any closed space. Also make sure that the filter soot load level is
below 60% before beginning the transportation of the machine. If the filter soot load level is 60% or
above 60%, perform the forced regeneration before beginning machine transportation. Before track
driving long distances, always perform the forced regeneration. Remember to activate the diesel
particulate filter regeneration again when the machine transportation is completed.
WARNING
FIRE HAZARD
Can cause death or serious injury.
Stay away from the exhaust pipe. Do not place any flammable objects in front of the exhaust pipe.
The exhaust gas is very hot. Note that the exhaust gas can be even hotter during regeneration of
the diesel particulate filter.
NOTE:
The engine is programmed to auto-shutdown after 30 minutes of being idle. This safety feature
reduces the engine idle hours, which reduces emissions and extends the engine and component
lifetime.
When the engine is idling or running under 1800 rpm, a timer on the main page of the display shows
the seconds remaining until auto-shutdown. To stop the auto-shutdown timer, increase the engine
rpm.
The auto-shutdown will not occur in track driving mode.
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1.1.6.2 Setting the track driving mode
1. Pull lever (1) down to engage the tracks to move.
1
Figure 18. Control lever down to TRACKS position
1.1.6.3 Connecting the remote control device (wireless connection)
NOTE:
The remote control device can be used as either a wired control device or a wireless control device.
Using the wireless connection is recommended. When the remote control device is connected with
the wired connection, it will charge the remote control device. When not connected with the wired
connection, the remote control device can be used once it is paired to the wireless signal of the
machine. The remote control device can also be charged by using the portable charger.
NOTE:
Before the remote control device can be used in wireless (radio) mode, it must be charged
• through either a wired connection with the machine,
• or through a separate remote control device charger provided with the machine.
If the wireless connection does not work, see "Pairing the remote control device to the machine".
1.1.6.4 Connecting the remote control device (wired connection)
WARNING
UNEXPECTED MOVEMENT HAZARD
Can cause death or serious injury.
Before taking the drive control device into use, check visually that the drive control device, cable or
plugs are not damaged. Also make sure that the connectors are clean and that there is no moisture
in the plug or connectors.
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