Milnor M60SGH01AE User manual

Published Manual Number/ECN: M60SGH01AE/83021N
• Publishing System: TPAS
• Access date: 09/27/2001
• Document ECN's: Latest Available
Technical Reference—
60" StaphGuard
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read
About the Manual Identifying Information on the Cover
The front cover displays pertinent identifying information for this manual. Most important, are
the published manual number (part number) /ECN (date code). Generally, when a replacement
manual is furnished, it will have the same published manual number, but the latest available ECN.
This provides the user with the latest information applicable to his machine. Similarly all
documents comprising the manual will be the latest available as of the date the manual was
printed, even though older ECN dates for those documents may be listed in the table of
contents.
When communicating with the Milnor factory regarding this manual, please also provide the
other identifying information shown on the cover, including the publishing system, access date,
and whether the document ECN’s are the latest available or exact.
References to Yellow Troubleshooting Pages
This manual may contain references to “yellow pages.” Although the pages containing
troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if
any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of
contents.
Trademarks of Pellerin Milnor Corporation
The following, some of which may be used in this manual, are trademarks of Pellerin Milnor
Corporation:
Ampsaver®Dye-Extractor®Gear Guardian®Milnet®Staph-Guard®
Autolint®Dyextractor®Hands-Off®Milnor®System 4®
Auto-Purge®E-P Express®Hydro-Cushion®Miltrac System 7®
Autovac E-P OneTouch®Mildata®Miltron Totaltrol®
CBW®E-P Plus®
Comments and Suggestions
Help us to improve this manual by sending your comments to:
Pellerin Milnor Corporation
Attn: Technical Publications
P. O. Box 400
Kenner, LA 70063-0400
Fax: [phone]

Table of Contents
for M60SGH01AE/83021N
60" StaphGuard
Page Description Document/ECN
1 Warranty BMP720097/92732A
3 How to Order Parts BMP720097R/72332A
4 Washer Extractor Safety Considerations BMP701621/83241
5 Section 1: Service and Maintenance
6 General Assembly - 60044 & 6036 Staph-Guard BMP701622/70341
7 Parts List - General Assembly BMP701622R/75127A
9 Lubrication Points for 60" Hydro-Cushion Washer-Extractor BMP701719/71046
10 Lubrication Points for 60" & 72" Staph-Guard BMP701719R/71043
11 Lubrication Chart BMP701226/74113A
12 Lubrication Chart BMP701226R/74113A
13 Section 2: Shell and Door Assemblies
14 60" SG2 Door Assembly BMP800182/80323B
15 Parts List - Door Assembly, 60" SG2 BMP800182R/98301V
16 60" WE3 & SG3 Door Assembly BMP800183/80323B
17 Parts List - Door Assembly, 60" SG3, WE3 BMP800183R/98301V
18 Interlock Plunger Assembly BMP700630/94087V
19 Section 3: Drive and Brake Assemblies
20 Jackshaft Bearing Assembly - 5238, 6036, 6044,
6442 & 7244 BMP820109/89253C
21 Parts List - Jackshaft Bearing Assembly (52, 60, 64, 72) BMP820109R/89253A
23 Removal, Installation & Setting Jackshaft Bearings BMP701238/81377A
24 Removal, Installation & Setting Jackshaft Bearings BMP701238R/81377A
25 4" Idlershaft Brake Assembly BMP800077/80227A
26 Parts List - 4" Idlershaft Brake Assembly BMP800077R/86407A
27 Drive Assembly - 60" & 72" Staph Guard BMP720008/72133D
28 Parts List - Drive Assembly (60" & 72" Staph Guard) BMP720008R/81457A
29 Drive Chart - 60" Staph Guard BMP720009/72127A
30 Parts List - Drive Chart (60" Staph Guard) BMP720009R/83267A
31 Gear Reducer Assembly BMP701405/89273D
32 Parts List - Gear Reducer Assembly BMP701405R/89273A
33 Reducer Air Seal BMP700392/93376V
34 Centrifugal Switch Assembly BMP701195/2000242V
36 Centrifugal Switch Operation BMP701196/81271A
37 Brake Air Cylinders BMP780107/83447
38 Brake Air Cylinders BMP780105/83446
39 Parts List - Brake Air Cylinders BMP780105R/83446
41 Main Bearing Assembly BMP710026/71262D
42 Parts List - Main Bearing Assembly BMP710026R/72183A
43 Removal, Installation & Setting Main Bearings & Seals BMP701227/78337A
44 Removal, Installation & Setting Main Bearings & Seals BMP701227R/78337A

Table of Contents, cont.
Page Description Document/ECN
45 Removal, Installation & Setting Main Bearings & Seals BMP701228/78337A
46 Removal, Installation & Setting Main Bearings & Seals BMP701228R/78337A
47 4" Idlershaft Bearing Assembly - 7244SG2, SG3 BMP800076/86033D
48 Parts List - 4" Idlershaft Bearing Assembly (7244SG2,
SG3) BMP800076R/86033A
49 Service - Idler Shaft Bearings BMP720012/72136A
50 Service - Idler Shaft Bearings BMP720012R/81106A
51 Section 4: Wash Cylinder Assemblies
52 Wash Cylinder Assembly - Rapid Load Staph-Guard BMP701304/70443C
53 Parts List - Cylinder Assembly, 60" & 72" SG2 BMP701304R/86051Z
54 Cylinder Door Assembly - 6046 & 6044 Three
Pocket Staph-Guard and Hydrocushion BMP720110/72361D
55 Parts List - Cylinder Door Assembly (6046 &
6044 3-Pocket Staph-Guard & Hydrocushion) BMP720110R/72361A
57 Section 5: Suspension Assemblies
58 Hold Down Adjustments 60" & 72" Rapid Load
& Staph-Guard Washer-Extractors BMP701672/71051
59 Hold Down Adjustments - 60" & 72" Rapid Load
and Staph-Guard BMP701672R/71051
60 Suspension Cylinder Assemblies - 42031, 42044,
52038, 60044 & 72044 BMP701408/2000133V
62 Suspension Cylinder Locations BMP701235/2000133V
63 Push Down Assembly BMP701671/70526
64 Parts List - Push Down Assembly BMP701671R/70526
65 Section 6: Control and Sensing Assemblies
66 Vibration Switch Assembly BMP700613/83211A
67 Parts List - Vibration Switch Assembly BMP700613R/83211A
68 Maintenance - Vib Safety Switch BMP750047/81307A
69 Cleanside Control Assembly for Staph-Guard Machines BMP701177/20000000
70 Parts List - Cleanside Control BMP701177R/20000000
71 Model SN Control Box - 6036, 6044 & 7244 SGH/SGD BMP701430/72232D
72 Parts List - Model SN Control BMP701430R/73433A
74 Model SN Miltrol BMP701416/71522D
75 Parts List - Model SN Miltrol BMP701416R/71522A
77 Section 7: Chemical Supply Devices
78 Staph Guard Supply Injector BMP701220/87533C
79 Parts List - Supply Injector (42, 60SG) BMP701220R/87533A
81 Section 8: Water and Steam Piping and
Assemblies
82 Ball Valve Water Inlet Assembly - 6036 & 6044
Staph-Guard & Rapid Load Staph-Guard BMP701618/89113D
83 Parts List - Ball Valve Water Inlet Assembly BMP701618R/71521A
84 Smith Ballvalve Adjustments BMP701522/89102B

Table of Contents, cont.
Page Description Document/ECN
85 8" & 10" Stainless Dump Valve BMP780095/2000133V
86 Piston Cup and Washer Installation BMP700051/84386V
87 Burket Steam Valve BMP800020/96066V
89 Section 9: Pneumatic Piping and Assemblies
90 Asco 3-way Solenoid Valves BMP701359/97086V
92 Pressure Regulator Assembly BMP700518/71143A
93 Pressure Regulator Assembly BMP700518R/76096A
94 Ball Valve Air Cylinder Assembly BMP701626/72516B
95 Part List - Ball Valve Air Cylinder Assembly BMP701626R/72516A
96 ½" ASCO N.C. Valve Assembly BMP701394/71463A
97 Parts List - ½" ASCO N.C. Valve BMP701394R/81377A
98 Universal Airvalve Box Assembly BMP780088/83457C
99 Parts List - Universal Airvalve Box BMP780088R/93046N
101 Air Valves & Mounting Hardware BMP780087/83457B
102 Parts List - Air Valves & Mounting Hardware BMP780087R/83457A
104 Staphairtrol Assembly - 60" & 72" Staph-Guard BMP701307/71116Q
105 Parts List - Staphairtrol Assembly, 60" & 72" BMP701307R/70223A
106 Quick Exhaust Valves BMP701406/98296V
109 Section 10: Schematics
110 Modification Wiring Diaram for Converting from
Ward Leonard Latch Relay to Potter Brumfield W75041/75787B
111 Finger Application List BFALU23005/71251
113 Model SM23 Miltrol BW71037M8/73413
114 Model SN23 Control, 6036, 6044 & 7244 Staph-Guard W75016/79052E
115 Model SN23 Control Box W75016C/76433E
116 Model SN17 Control Box BW71034CA/71177
117 Dual Temperature Thermo Overflow - Low Speed
Extract (Model SN23 Control Box) W75016CB/78223D
118 Add 3rd Water Inlet Valve BW71034CC/71177D
119 Section 11: Dimensional Drawings
121 Dimensional Drawing - 6044 Hydro-Cushion
Staph-Guard & 6044 Rapid Load Staph-Guard
Washer-Extractors BMP701120/85427E
122 Dimensional Drawing - 6046 Hydro-Cushion
Staph-Guard Washer-Extractor BMP701120R/92393E

3(//(5,10,/125&25325$7,21
/,0,7('67$1'$5':$55$17<
We warrant to the original purchaser that MILNOR machines including electronic
hardware/software (hereafter referred to as “equipment”), will be free from defects in material
and workmanship for a period of one year from the date of shipment from our factory with no
operating hour limitation. This warranty is contingent upon the equipment being installed,
operated and serviced as specified in the operating manual supplied with the equipment, and
operated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery,
we will – at our option – repair or replace the defective part or parts, FOB our factory. We
retain the right to require inspection of the parts claimed defective in our factory prior to
repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized
repairs or service to our equipment, and this warranty shall be void if the equipment is repaired
or altered in any way without MILNOR’s written consent.
Parts which require routine replacement due to normal wear – such as gaskets, contact points,
brake and clutch linings and similar parts – are not covered by this warranty, nor are parts
damaged by exposure to weather or to chemicals.
We reserve the right to make changes in the design and/or construction of our equipment
(including purchased components) without obligation to change any equipment previously
supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON
THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR
PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES
ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER
PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,
ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL
CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND
THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL
MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR
CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER
WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR
FURNISHES.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO
ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION
WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.
BMP720097
92732A
1

2

How to order repair parts
Repair parts may be ordered either from the authorized dealer who sold you this
machine, or directly from the MILNOR factory. In most cases, your dealer will
have these parts in stock.
When ordering parts, please be sure to give us the following information:
1. Model and serial number of the machine for which the parts are required
2. Part number
3. Name of the part
4. Quantity needed
5. Method of shipment desired
6. In correspondence regarding motors or electrical controls, please include all
nameplate data, including wiring diagram number and the make or
manufacturer of the motor or controls.
All parts will be shipped C.O.D. transportation charges collect only.
Please read this manual
It is strongly recommended that you read the installation and operating manual
before attempting to install or operate your machine. We suggest that this manual
be kept in your business office so that it will not become lost.
PELLERIN MILNOR CORPORATION
32%2;.(11(5/$86$
FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777
BMP720097R
72332A
3

4

Section 1
Service and Maintenance
5

6

RPellerin Milnor CorporationPellerin Milnor Corporation
P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A.
Item
Part Number Description Comments
Used In
Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to
assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item
numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.
Parts List—General Assembly
General Assembly BMP701622R/75127A
(Sheet 1 of 2)
.
1. SA28-149 2" Ball Valve Assembly
2. SAE3-126 Air Valve Assembly
3. 03-01338 Control Box Mtg. Angle
4. 51L313 Nipple, 3" N.P.T. X 37"
5. SAE3-106 Control Box Assy.
6. 03-01337 Control Box Mtg. Angle
7. SA9-23 Steam Valve
8. 2-18797 Pipe Bracket
9. 2-18802 Steam Hose
10. SA28-124 Dump Valve
11. 2-18107 Dump Valve Gasket
12. 60E306 Hose, 3-1/2" X 34"
13. 2-18767 Boot
14. 2-18781 Extrusion
15. 2-18754 Belt Guard End
16. W2-18753 Belt Guard Weldment
17. 2-18814 Belt Guard Strut, C.S.
18. SAE3-55 C.S. Control Assembly
19. SA28-44 Door Assembly (Unloading)
20. 2-18742 Frame Extension
21. 2-18743 Frame Extension Bkt.
22. 2-18761 Belt Guard Hood Cover
23. 2-18762 Belt Guard Hood Sides
24. 2-18759 Belt Guard Cover
25. 2-18757 Belt Guard Side (Right)
26. 2-18756 Belt Guard End Cap
27. W2-18755 Belt Guard Weldment
28. 2-18815 Belt Guard Strut, S. S.
29. 2-18760 Belt Guard Filler
30. 2-18758 Belt Guard Side
31. SA28-43 Door Assembly, 3 Pocket
SA28-117 Door Assembly, 2 Pocket, C. S.
SA28-118 Door Assembly, 2 Pocket, S. S.
32. 9R12 Interlock Switch (Loading End)
9R30 Interlock Switch (Unloading End)
33. 3-1179 Motometer Mtg. Ring
7

RPellerin Milnor CorporationPellerin Milnor Corporation
P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A.
Item
Part Number Description Comments
Used In
Parts List, cont.—General Assembly
BMP701622R/75127A
(Sheet 2 of 2)
34. 30R4 Motometer
35. 60B100 Air-Mount
36. 2-18735 Air-Mount Bracket
37. 60A6 Rubber Strip
38. 2-18150 Door Back Liner
39. 2-18151 Door Gasket
40. 2-18981 Door Pressure Plate (Loading End)
2-18982 Door Pressure Plate (Unloading End)
41. SA28-33 Pressure Tube Assembly
42. 2-18187 Door Spring
43. 15G234 Nut
44. 15U280 Washer
45. 15N185 1/4"-20NC X 3/4 S.S. Screw
46. 15G164 1/4"-20NC Flexloc Nut S.S.
47. 15U188 1/4" S.S. Flatwasher
48. 15G165 1/4"-20NC Nut S.C.P.
49. 2-18316 Door Weldment (Loading End)
2-18319 Door Weldment (Unloading End)
50. 54A715 Lower Bearing
2-18144B Lower Bearing Holder
51. 54A710 Upper Bearing
2-18144C Upper Bearing Holder
53. 60C102 “O”-Ring 9/32 O.D. X 5/32" I. D.
54. 2-18181 Fitting for Inner Tube
55. 2-18941 Level Indicator Gasket, Inner
56. 2-18980 Level Marker
57. 2-18940 Level Indicator Gasket, Outer
58. 2-19128 Clamping Ring
59. 2-18657 Sight Glass
60. 15K100 Hex Cap Screw, 3/8"-16 X 1-1/4"
61. 51R130 Bell Reducer 3" NPT X 2"NPT
8

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10

11

12

Section 2
Shell and Door Assemblies
13

14