Milnor CBW Operating manual

Published Manual Number/ECN: MQPCUM01UU/20111128
• Publishing System: TPAS
• Access date: 1/18/2012
• Document ECN's: Latest Available
Maintenance Guide - CBW® Tunnel
Washer
Wartung - CBW® - Tunnelwaschanlage
Onderhoud - CBW® Wastunnel
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Table of Contents
for MQPCUM01UU/20111128
Page Description Document/ECN
1 Section 1: English
3 Maintenance Guide— CBW® Tunnel Washer MQPCUM01EN/20111128
45 Section 2: Nederlands
47 Onderhoud— CBW® Wastunnel MQPCUM01NL/20111128
91 Section 3: Deutsch
93 Wartung—CBW® - Tunnelwaschanlage MQPCUM01DE/20111128

Section 1
English
1

2

Published Manual Number: MQPCUM01EN
• Specified Date: 20111128
• As-of Date: 20111128
• Access Date: 20111128
• Depth: Detail
• Custom: n/a
• Applicability: PCU
• Language Code: ENG01, Purpose: publication, Format: 1colA
Maintenance Guide—
CBW® Tunnel Washer
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
3

Applicable Milnor®products by model number:
76028L3F 76028L4F 76028L4S 76028L5F 76028L5S 76032C2F 76032T2F
76039L3F 76039L3S 76039L4F 76039L4S 92048C1F 92048C2F 92048C3F
92048H1F 92048H2F 92048H3F
4

Table of Contents
PELLERIN MILNOR CORPORATION
Table of Contents
Sections Figures, Tables, and Supplements
Chapter 1. Machine Description, Identificaton, and
Certification
1.1. About This Milnor®Machine—CBW® Tunnel Washer
(Document BIUUUF01)
1.1.1. Functional Description
1.1.2. Machine Identification Figure 1: Machine Data Plate
Supplement 1: About Machines With
Multiple Data Plates
1.2. General Content of the EC-Declaration of Conformity
(Document BIPCUL01)
Chapter 2. Safety
2.1. Safety—Continuous Batch Washer (Document BIUUUS27)
2.1.1. General Safety Requirements—Vital Information for
Management Personnel (Document BIUUUS04)
2.1.1.1. Laundry Facility
2.1.1.2. Personnel
2.1.1.3. Safety Devices
2.1.1.4. Hazard Information
2.1.1.5. Maintenance
2.1.2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards (Document BIUUUS11)
2.1.3. Safety Alert Messages—External Mechanical Hazards
(Document BIUUUS12)
2.1.4. Safety Alert Messages—Cylinder and Processing Hazards
(Document BIUUUS13)
2.1.5. Safety Alert Messages—Unsafe Conditions (Document
BIUUUS14)
2.1.5.1. Damage and Malfunction Hazards
2.1.5.1.1. Hazards Resulting from Inoperative Safety
Devices
2.1.5.1.2. Hazards Resulting from Damaged Mechanical
Devices
2.1.5.2. Careless Use Hazards
2.1.5.2.1. Careless Operation Hazards—Vital Information
for Operator Personnel (see also operator hazards
throughout manual)
2.1.5.2.2. Careless Servicing Hazards—Vital Information
for Service Personnel (see also service hazards
throughout manuals)
5

Table of Contents
PELLERIN MILNOR CORPORATION
Sections Figures, Tables, and Supplements
2.2. Minimizing Risks in Entering the Tunnel (Document BIPCUS01)
2.2.1. About Tunnel Jams and How to Prevent Them
2.2.1.1. Correct Water Levels
2.2.1.2. Correct Load Sizes
2.2.1.3. Correct Cylinder Rotation
2.2.2. Clearing Tunnel Jams Safely and Efficiently
2.2.2.1. Guidelines for Management
2.2.2.2. What to Do Before Entering the Tunnel Figure 2: Positioning the Cylinders
Figure 3: Blocking the Cylinders
Figure 4: Safety in Clearing Tunnel Jams
2.2.2.3. Which End of the Tunnel to Enter
2.2.2.4. Clearing the Jam
2.2.2.5. Which End of the Tunnel to Exit
2.2.2.6. Safety Procecures if the Tunnel Must be Entered
and/or Exited from the Discharge End
2.2.3. Electric Welding Inside the Tunnel
Chapter 3. Routine Maintenance
3.1. Routine Maintenance—CBW®Tunnel Washer (Document
BIUUUM09)
3.1.1. How To Show the Maintenance On a Calendar Figure 5: How to Mark the Calendar. This
machine operates 60 hours each week.
3.1.2. Maintenance Summary Table 1: Guards and Related Components
Table 2: Filters, Screens, and Sensitive
Components
Table 3: Fluid Containers
Table 4: Components that Become Worn
Table 5: Bearings and Bushings
Table 6: Mechanisms and Settings
3.1.3. How to Remove Contamination Table 7: Contamination Types, Cleaning
Agents, and Procedures
3.1.4. Lubricant Identification and Procedures Table 8: Lubricant Identification
3.1.4.1. Grease Gun Procedures
3.1.4.2. Grease Procedures for Motors Figure 6: Motor Grease Maintenance
Conditions
Table 9: Motor Grease Intervals and
Quantities. Use grease #1 (Table 8)
Table 10: Motor Grease Schedule
6