MIMAKI JV5-130S Guide

MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone : [phone] Fax : [phone]
URL : http://www.mimaki.co.jp/
MECHANICAL DRAWING
INKJET PRINTER
JV5-130S/160S
D500308
Revision 1.00

2
Design change
No. Machine No.
DC0 130: F0605001 ~ F0608064
160: F1605001 ~ F1608222
DC1 130: F0609065 ~
160: F1608223 ~

3
TABLE OF CONTENTS
LEG ASSY. ............................................................................................................................. 4
FRAME ASSY. -1/3 ................................................................................................................ 6
FRAME ASSY. -2/3 ................................................................................................................ 8
FRAME ASSY. -3/3 .............................................................................................................. 12
CLAMP ASSY. -1/2 .............................................................................................................. 14
CLAMP ASSY. -2/2 .............................................................................................................. 16
COVER ASSY. -1/4 .............................................................................................................. 18
COVER ASSY. -2/4 .............................................................................................................. 20
COVER ASSY. -3/4 .............................................................................................................. 22
COVER ASSY. -4/4 .............................................................................................................. 24
X DRIVE ASSY. ................................................................................................................... 26
Y DRIVE ASSY. ................................................................................................................... 28
BEAR ASSY. ......................................................................................................................... 30
STATION ASSY. .................................................................................................................. 32
CAP BASE ASSY. ................................................................................................................ 34
WIPER ASSY. ...................................................................................................................... 36
FLUSHING BASE ASSY. -1/2 ............................................................................................ 38
FLUSHING BASE ASSY. -2/2 ............................................................................................ 40
WASTE INK TANK ASSY. ................................................................................................ 42
SLIDER ASSY. ..................................................................................................................... 46
HEAD ASSY. -1/4 ................................................................................................................. 48
HEAD ASSY. -2/4 ................................................................................................................. 50
HEAD ASSY. -3/4 ................................................................................................................. 52
HEAD ASSY. -4/4 ................................................................................................................. 54
ELECTRICAL UNIT ASSY. -1/2 ....................................................................................... 56
ELECTRICAL UNIT ASSY. -2/2 ....................................................................................... 58
PLATEN ASSY. -1/3 ............................................................................................................ 60
PLATEN ASSY. -2/3 ............................................................................................................ 62
PLATEN ASSY. -3/3 ............................................................................................................ 64
CARTRIDGE BRACKET ASSY. ...................................................................................... 66
CARTRIGE ASSY. .............................................................................................................. 68
TAKE-UP DEVICE ASSY. -1/2 .......................................................................................... 70
TAKE-UP DEVICE ASSY. -2/2 .......................................................................................... 72
ROLL ASSY. ........................................................................................................................ 74
DRY FAN ASSY. .................................................................................................................. 76
FRONT EXHAUST DEVICE ASSY. ................................................................................. 78
CHANGE TRACKING ....................................................................................................... 80

4
LEG ASSY.
1
15
15
1
2
2
3
4
4
10
10
8
12
11
12
13
8
9
9
11
10
10
8
12
12
13
8
9
9
11
11
7
14 15
16
7
5
6
5
3

LEG ASSY.
5
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 Screw 4 ←CS8x20
2 M507173 Leg top 2←
3 Screw 4 ←P4x12SMW
4 M300976 Leg 2←
5 M300975 Base 2 ←
6 M300977 Leg stay 160 1 –
M300985 Leg stay 130 – 1
7 Screw 2←CS8x65
8 M205172 Level base 4 ←
9 Screw 8←P4x18SMW
10 Adjuster foot 4 ←TM-258 (M12-L100)
11 Screw 12 ←P4x12SMW
12 G type double wheel caster 4 ←G7S
13 Screw 4←CS8x20
14 M507511 Leg reinforcement plate L 1 ←
15 Screw 20 ←CS6x20SMW
16 M507510 Leg reinforcement plate R 1 ←

6
FRAME ASSY. -1/3
2
3
5
11
14
12
5
9
16
5
5
5
5
31
5
20
21
20
18
18
19 19
3
10
29
5
1
4
5
25
32
24
34
33 24
6
5
5
17
15 13
335
7
8
27
28
30
26
19
8
15
15
3
15
3
23
22
to Ink unit PCB assy.
CN4
to Heater PCB assy.
CN3, 4, 5
to Heater PCB assy.
CN1
to IO PCB
assy. CN14

FRAME ASSY. -1/3
7
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 Screw 4 ←P4x12SMW
2 M507186 Supply tube guide 160 1 –
M507422 Supply tube guide 130 – 1
3 Clamp 47 46 CKS-16L
4 M507377 Auxiliary side plate T-L 1 ←
5 Screw 29 ←P4x12SMW
6 M507190 Auxiliary side plate L 1 ←
7 Lock edge saddle 2←EDS-1710L-V0
8 Bushing 2 ←TB-1926
9 M507183 H harness cover 1←
10 M507362 Y cover F stay 3 ←
11 M507193 Auxiliary side plate stay 1←
12 M507376 Maintenance cover stay L 1 ←
13 M507168 SSR bracket 1←
14 M507174 Main frame 160 1 –
M507421 Main frame 130 – 1
15 Bushing 5 ←TB3545
16 M507170 Rear cover L 1←
17 M507188 Side plate L 1 ←
18 Bushing 2←TB1116
19 Clamp 14 CKS-07L
20 M507184 MS cover bracket 2←
21 M507182 Maintenance space cover 1 ←
22 E104043 Heater PCB assy. 1←
23 Locking card spacer 4 ←KGLS-10S
24 Screw 2←P2x10SMW
25 SSR 3 ← D2W220DD18 or G3NE-220T-USDC5V
26 M507534 Maintenance switch bracket 1← DC0
M507918 Maintenance switch bracket 1 ← DC1~
27 Screw 2←P2x10SMW
28 Micro switch 1 ←D3M-01K1-3
29 Screw 3←P4x6SMW
30 E104376 Cover sensor L cable assy. 1 ←
31 Screw 1←P3x10SMW
32 Power relay 1 ←HE2aN-S-DC24V
33 E104358 SSR-AC cable assy. 1←
34 E104454 Relay-AC connection cable assy. 1 ←
35 E104418 SSR-HDC cooling junction cable 160 assy. 1 –
E104392 SSR-HDC cooling junction cable 130 assy. –1

8
FRAME ASSY. -2/3
1
2
7
9
6
2
12
8
18
13
2
43
44
46
19
11
41
2
2
2
10
5
25
2
2
3
4
14
2
11
47
48
16
20 2
17 16
11
11
31
49
16
15
15
2
A
2
24
23
22
21
45
28
26
27
29
28
30
A
39
40
37
50
35
38
36
53
52
34
33 41
51
42
32
to Keyboard PCB
assy. CN6
to Keyboard PCB
assy. CN5
Main frame
to Main PCB assy.
CN5
to IO PCB assy.
CN14
to Main PCB assy. CN6
to IO PCB assy.
CN12

FRAME ASSY. -2/3
9
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 M507363 Y cover bracket R 1 ←
2 Screw 35 ←P4x12SMW
3 M507352 Auxiliary side plate bridge 1 ←
4 M507364 Auxiliary side plate T-R 1←
5 M507362 Y cover F stay 3 ←
6 M507193 Auxiliary side plate stay 1←
7 M507195 KB bracket 1 ←
8 M507357 Maintenance cover stay R 1←
9 M507361 NCU PCB bracket 1 ←
10 M507359 Auxiliary side plate OP 1←
11 Bushing 3 ←TB-3545
12 M507360 Auxiliary MR 1←
13 M507353 ICU stay 1 ←
14 M507187 Side plate R 1←
15 Bushing 3 ←TB-1116
16 Clamp 19 CKS-16L
17 Flat cable clamp 1 ←FCS-50P
18 M507169 Rear cover R 1←
19 Clamp 5 CKS-07L
20 M507194 S base hold plate 2←
21 M507534 Maintenance switch bracket 1 ← DC0
M507918 Maintenance switch bracket 1← DC1~
22 Screw 2 ←P2x10SMW
23 Micro switch 1←D3M-01K1-3
24 M507184 MS cover bracket 1 ←
25 Screw 3←P4x6SMW
26 M507333 Wash cartridge stay 1 ←
27 Screw 1←P3x5SMW
28 Screw 3 ←P4x12SMW
29 M507256 Wash cartridge base 1←
30 Screw 2 ←P3x6SMW
31 E104352 Side relay PCB assy. 1←
32 Locking card spacer 4 ←KGLS-10S
33 E104363 Remote switch assy. 1←
34 M904832 KB sheet 1 ←
35 Screw 6←TP3x8F
36 E104089 Keyboard PCB assy. 1 ←
37 M601978 KB top 13 ←
38 M601979 KB top jog 4 ←
39 M601980 KB panel 1←
40 M600520 LCD window 2 ←
41 Screw 5←P3x10SMW
42 E104091 Dot detection PCB assy. 1 ←
43 E104391 HDC cooling fan assy. 2←
44 E104418 SSR-HDC cooling junction cable 160 assy. 1–
E104392 SSR-HDC cooling junction cable 130 assy. – 1

10
FRAME ASSY. -2/3
1
2
7
9
6
2
12
8
18
13
2
43
44
46
19
11
41
2
2
2
10
5
25
2
2
3
4
14
2
11
47
48
16
20 2
17 16
11
11
31
49
16
15
15
2
A
2
24
23
22
21
45
28
26
27
29
28
30
A
39
40
37
50
35
38
36
53
52
34
33 41
51
42
32
to Keyboard PCB
assy. CN6
to Keyboard PCB
assy. CN5
Main frame
to Main PCB assy.
CN5
to IO PCB assy.
CN14
to Main PCB assy. CN6
to IO PCB assy.
CN12

FRAME ASSY. -2/3
11
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
45 E104447 Maintenance cover sensor cable assy. 1←
46 Screw 4←P4x45SMW
47 M507414 Hanger bracket 2 ←
48 Screw 4←CS6x20SMW
49 E104385 Side junction cable assy. 1 ←
50 E104362 Keyboard cable assy. 1←
51 E104369 Dot detection cable assy. 1 ←
52 M800922 Panel earth plate 1← DC0
53 M904790 PCB BOX soak up pad 1 ← DC1~

12
FRAME ASSY. -3/3
6
24
1
1
23
121
25
22
20
18
19
18
3
3
3
3
1
5
8
9
5
7
5
5
11
5
13
14
12
10
7
5
8
452
3
15
17
16
to Side relay PCB
assy. CN4
to IO PCB
assy. CN8
Main frame

FRAME ASSY. -3/3
13
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 Screw 37 P4x12SMW
2 M503910 Scale base R 1←
3 Screw 22 ←P4x20SMW
4 M503398 Scale holder R 1←
5 Screw 32 30 B3x6
6 Photo sensor 1←OJ-6505-N2
7 M601077 Scale holder 11 10
8 M506936 Scale stopper 5←
9 E300470 Linear encoder scale 1870 assy. 1 –
E300473 Linear encoder scale 2349 assy. – 1
10 M503397 Scale hook 1 ←
11 M800565 Scale spring 1←
12 M503399 Scale holder L 1 ←
13 M507155 Scale base L 1← DC0
M507917 Scale base L 1 ← DC1~
14 M300973 Y-bar 160 1 –
M300983 Y-bar 130 – ←
15 LM guide (2 block, rail:2800mm) 1 – SSR15XW2GC1F+2800LYF
LM guide (2 block, rail:2560mm) – ← SSR15XW2GC1F+2560LYF
16 Screw 47 43 CS3x12
17 Washer 47 43 For M3
18 M400303 Y-bar bracket 2←
19 M507347 Bearing holder bracket L 1 ←
20 M507156 Paper sensor R bracket 1← DC0
M507919 Paper sensor R bracket 1 ← DC1~
21 Paper sensor 1←PS-R11L-B
22 Screw 1 ←P3x12SMW
23 M300972 Frame 160 1 –
M300982 Frame 130 – 1
24 E104390 Y origin sensor cable assy. 1←
25 E104384 Station harness assy. 1 ←

14
CLAMP ASSY. -1/2
1
3
25
4
9
10 11 12
13 29
14
29
18
6
5
7
8
29
21
15
21
14
15
21
14
29
14
21
29
14
29
29
20
27
28
19
15
15
14
16
17
2
24
2
23
26
22
10
Clamp shaft
to IO PCB assy. CN8
Main frame

CLAMP ASSY. -1/2
15
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 M507184 MS cover bracket 1 ←
2 Screw 8←P4x12SMW
3 M507189 Support side plate R 1 ← DC0
M507925 Support side plate R-2 1← DC1~
4 M600694 Clamp bushing 1 ←
5 Screw 1←B4x10
6 Photo sensor 1 ←OJ-6505-N2
7 M507806 Clamp sensor bracket 1←
8 Screw 1 ←P4x12SMW
9 Bushing 2←TB-1926
10 Screw 3 ←P3x10SMW
11 M601088 Roll stopper C 1←
12 M507305 Clamp B assy. 1 ←
13 Screw 1←P4x12SMW
14 E-ring 9 ←E-6
15 Slide washer 8←8.2-12-0.5 DC0
Slide washer 6 ←8.2-12-0.5 DC1~
16 M507304 Clamp lever R 1← DC0
M507923 Clamp lever R-2 1 ← DC1~
17 M601128 Clamp lever (TX) 2←
18 Screw 2 ←F4x8
19 M507302 Clamp link 1← DC0
M507924 Clamp link-2 1 ← DC1~
20 M507303 Clamp lever F 1←
21 M205298 Clamp collar 5 ←
22 M507816 Clamp F link guide 2 1←
23 M507815 Clamp F link guide 1 1 ←
24 Screw 2←F3x5
25 E104384 Station harness assy. 1 ←
26 M205296 CLF fulcrum pin 1←
27 M602037 Clamp lever 1 ←
28 Screw 1←P4x8SMW
29 Slide washer 8 ←15.2-23-0.5 DC0
Slide washer 7←12.2-18-0.5 DC1~

16
CLAMP ASSY. -2/2
B
1
2
3
18
18
4
4
5
8
9
8
7
11
13
12 12
11
10
14
15
7
16
6
6
17
17
B
Y-ba r
JV5-160S: 24 sets.
JV5-130S: 20 sets. Right-end only

CLAMP ASSY. -2/2
17
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 M205143 Clamp shaft 160 1 –
M205177 Clamp shaft 130 – 1
2 Screw 4 ←P4x12SMW
3 M507308 PR-guide 160 1 –
M507425 PR-guide 130 – 1
4 Screw 50 42 B3x6
5 M507307 P-holder 25 21 DC0
M507920 P-holder 25 21 DC1~
6 M800899 Clamp spring 5-600 48 40
7 E-ring 50 42 E-2.5
8 M600694 Clamp bushing 50 42
9 M600663 Main cam 25 21
10 M507306 PR-base R 25 21 DC0
M507921 PR-base R 25 21 DC1~
11 E-ring 50 42 E-1.2
12 M700322 Pinch roller (EPDM) 73 61
13 M202720 PR-shaft 25 21
14 M400181 PR-base F 25 21
15 Screw 50 42 P3x8SMW
16 M203304 P-holder shaft 25 21
17 M800901 M-ENC spring 2 2
18 Screw 50 42 CS3x8SMW

18
COVER ASSY. -1/4
11
8
1
1
6
1
1
2
1
4
7
9
1
10
5
1
1
3

COVER ASSY. -1/4
19
*1 R: Recommended part *2 P:Supply quantity *3 M:Changed ( A: Added part, D: Deleted part, C: Changed part )
No. Service codes Part codes Name of part Quantity used R*1P*2Remarks M*3
160S 130S
1 Screw 49 ←P4x12SMW
2 M507574 ICU cover F 1←
3 M507575 ICU cover R 1 ←
4 M507497 Rear cover L 1←
5 M507494 Left cover 1 ←
6 Pinch screw (white) 2←PLA-point M4x8
7 M601944 Maintenance cover L 1 ←
8 M507495 Right and left cover blindfold plate 1←
9 M507505 Maintenance under cover L 1 ←
10 M507509 Cover LS 1←
11 M507508 Cover LF 1 ←

20
COVER ASSY. -2/4
5
8
11
14
14
14
14
13
20
20
12
10
9
21
13
20
12
1
23
19
15
7
1
22
14 18
17
15
19
16
17
14
1
23
4
6
1
to Ink unit PCB
assy. CN4
to Keyboard PCB
assy. CN4