Minuteman Kleen Sweep 27 C89000-00 Guide

Model: C89000-00Kleen Sweep®27
Revised 8/02
OPERATION SERVICE PARTS CARE

1
ASSEMBLY INSTRUCTIONS
Unpacking Instructions
This unit is packed with a sidearm assembly and sidebroom inside the hopper. Refer to page 2 of
the Parts Manual for assembly and adjustment.
Operation
This unit works with two brushes the disc type sidebroom brings the dirt and waste from the side into
the path of the main broom. The main broom turns against the direction of the travel and throws the
dirt into the collection hopper. Both brushes are driven by the wheels. The main broom sweeps
forward while traveling forward and does not sweep in reverse. The sidebroom assembly will rotate
in both directions depending on forward or backward motion. The main broom assembly is a split
core design (Refer to page 4 Item #45 of the Parts Manual). When replacing broom assembly both
halves should be replaced together.
Adjusting Main Broom
Refer to page 3 of the Parts Manual for height adjustment information. The broom should be
adjusted so that the bristles just make contact with the surface to be swept. Increased brush
pressure to the surface does not enhance sweeping capability. Additionally, placing the
bristles too close to the surface will increase the forces needed to operate the machine and
may shorten the lift of the bristles.
Sidearm Assembly Adjustment
The sidearm assembly should be adjusted so that the bristles deflect slightly from the surface
to be swept.

2
ASSEMBLY INSTRUCTIONS
1. Mount the side broom (102) to the brush plate on the side arm assembly using (3) hex head bolts
(62) with flat washers (63).
2. Position the v-belt from the side arm assembly around the pulley attached to the backside of the
right wheel. In order to do this it will be necessary to twist the v-belt. The lower loop of the v-belt
should be coming from the idler pulley (not from the broom pulley).
3. Attach the side arm assembly to the hinge bracket on the frame by aligning the bushing in the
side arm with the holes in the sides of the hinge bracket and inserting a pin (77). Secure the pin
in place by inserting a retaining ring (75) into the groove in the pin.
4. Check for proper rotation and operation of the side broom. The broom should rotate
counterclockwise when the sweeper is pushed forward - if not the v-belt was installed incorrectly.
If the belt slips the tension can be adjusted by loosening the 2 screws that attach the hinge
bracket to the frame, move the bracket forward, then re-tighten the screws.

3

4

5
Parts List
Item Part No. Qty. Description
48 711645 2 Roll Pin .187 x 2.5 49 850007 2 Flanged - Oilite Bearing 50 850067 2 Bearing Plate 74 710588 4 SCR-MC 1/4-20 x 1.75 STPL 75 711713 1 Retaining Ring- E Ext .50 76 850002MCH 1 Frame - Flipper 77 850055 1 Pin 78 711373 4 Nut-Nyloc 1/4-20 79 711334 1 Nut-Hex 1/2-13 ST PL 80 711547 1 WSR-Helical 1/2 81 711510 1 WSR-Flat .50 x 1.37 x .10 82 850044 1 Caster 1/2-13 Threaded Stud 83 850011 1 Hinge Bracket 84 59-26-CP 2 Plastic Wheel Gear 85 712822 3 SCR-THMS 10-24 x .50 86 712638 2 Nut-Hex 10-24 SS Nyloc 87 711109 20 SCR-ST B 12 x .50 PL 88 711517 6 WSR-Flat .77 x 1.37 x .03 89 715519 1 Decal, Brush Adj. Height 90 711160 28 SCR-HI/LO No. 10 5/8 91 850063 1 Foam Gasket 92 711578 1 WSR-Flat .50 Brass 93 711148 6 SCR-ST-B 14 x .87 PL 94 850028 2 Hub Cap 95 711162 6 SCR HI/LO No. 10 x 1.5 PL 96 715501 1 Decal, Made in USA 97 715029 1 Decal, Serial Name Plate 98 850057 1 Foam Strip 99 850058 1 Brush Height Indicator
100 711515 1 WSR-Flat .44 x .87 x .07 101 711125 8 SCR-ST-B No. 10 x .5 NI 103 850051 4 WSR-Nylon 1.5 x .62 x .031 102 104 850062 1 .125 x .312 Foam Gasket 105 850059 1 Guide Plate 106 107 711566 8 WSR-Flat .259 x .5 x .07 108 711517 2 WSR-Flat .75 x 1.38 x .03 109 711149 6 SCR HI/LO #14 x 1.00
Item Part No. Qty. Description
1 360108 1 Handle Sleeve 2 850038 1 Upper Handle 3 350139 2 Knob 5/16 Thread 4 69-516-32 2 BLT-Cont HD 5/16 x 2.0 5 850022 1 Lower Handle 6 715520 1 Decal Brush Pressure – Knob 7 760034 1 Knob, Adj. 3/8 x 16 Thread 8 711391 1 Nut-Hex Jam 3/8-16 STPL 9 711523 1 WSR-Wave .37 x .68 x .02
10 711507 1 WSR-Flat .37 x 1.12 x .06
11 850003 1 Cover - Flipper
12 711614 1 .125 Roll Pin 13 850049 1 3/8-16 Thread Rear Adj. Rod 14 850029 1 Rear Skirt Retainer 15 850026 1 Rear Skirt 16 850034 2 Side Skirt 17 850036 2 Side Skirt Retainer 18 41-052 1 V-Belt 19 74-78-RB 1 Right Pinion 20 74-80-A 4 Dowel Pin 21 76-37-A 4 Pawl Spring 22 711715 4 Retaining Ring - Ext .75 23 711583 6 WSR-Wave .78 x 1.0 x .02 24 850033 2 Side Plate 25 26 712536 4 SCR-MC 10-24 x .62 SS 27 850069 2 Felt Plate Assy 28 946-121620 6 Fiber Washer 29 850004 1 Adjustment Shaft 30 450068 1 No. 160 2BLT Flg Brg w/3/8B 31 850040 1 Yoke Weldment 32 850054 2 Flange - Oilite Bearing 33 74-79-LB 1 Left Pinion 34 850031PTD 2 Dust Cover 35 850045 2 Wheel Assembly 36 712638 4 Nut Hex 10-24 SS Nyloc 45 850041 2 1/2 Brush Core w/Bristle 46 850005 2 Brush Tube Pin 47 850006 1 Brush Tube

6
HOPPER ASSY
P.N. 850048PB
Item Part No. Qty. Description
1 850001 1 Collection Hopper
2 460000 1 Handle
3 711204 2 BLT-HH 1/4-20 x 3/4 STPL
4 850025 1 Dust Ramp
5 850060 1 Dust Flap Brace
6 850016MCH 1 Hopper Flap
7 711160 6 SCR-HI/LO No. 10 x .75 PL
8 715518 1 Decal - Kleen Sweep 27
9 711377 2 Nut-Center Lock 1/4-20
10 711519 2 WSR-FLAT .25 x 1.01 x .06

7
SIDE ARM ASSY
P.N. 850046
Item Part No. Qty Description Item Part No. Qty Description
1 850032 1 Molded Side Arm 16 850042 2 Bearing 6000 Seal
2 850050 1 Threaded Rod 17 850008 1 Bearing Sleeve
3 350139 1 Knob 5/16 Thread 18
4 711379 1 Nut-Flanged Wizz 5/16-18 19 711717 1 Retaining E-Ring
5 20 850024 1 Front Pulley
6 850015 1 Bushing 21 850043 1 Bearing 6003 Seal
7 711319 1 Nut-Hex 5/16 - 18 STPL 22 850013PTD 1 Front Brush Cover
8 840059 1 Cap - Thread Cover 23 850027 1 Rubber Ring
9 710178 2 SCR-MC 1/4-20 x .50 STPL 24 711615 1 Roll Pin (.125 x .75)
10 711544 1 WSR-Helical 1/4 25 850009 1 Brush Plate Weldment
11 711149 7 SCR-ST HI/LO No. 14 x 1.0 26 850018 1 Side Broom
12 850010 1 Idler Bracket 27 711204 3 Bolt-HH 1/4 - 20 x .75
13 850020 1 Idler Pulley 28 711505 3 WSR-Flat .28 x .62 x .75
14 75-80-A 1 Shaft Retainer 29 711513 2 WSR-Flat .689 x 1.06 x .029
15 711527 1 WSR-Flat .63 x 1.12 x. 09

8
1. To assist you, we suggest using a piece of wood doweling
or plastic material 5/8" diameter, 2" long as shown. Each
pinion is different as indicated by the part number and
must be returned to the correct side of the shaft.
2. Insert the wooden dowel into the pinion.
3. Identify your pinion part number and insert the metal
rollers. Place the plastic tubing in the cavity between the
metal roller and the wall of the cavity. You may have to
force the plastic tubing into this space but it is resilient
and is supposed to fit tightly.
NOTE! The right and left side are determined from the
operators position.
4. Pinion with part number 74-79 LB is to be replaced on the
left side of the shaft. Part number 74-78 RB is for the right
side. Line up the pinion (leaving the dowel in place) with
the shaft as shown.
5. Push the pinion onto the shaft which will force the dowel
to back out of the pinion. This will leave the rollers and
plastic tubes in their proper position.
6. Apply a coating of grease on the outside of the wheel gear
teeth. Do not grease inside pinions this will cause pawl
springs to be ineffective.
HOW TO RE-INSTALL PINIONS
If for some reason you have found it necessary to remove the pinions, you should carefully follow these instructions. All parts
must be clean before assembling.

LIMITED WARRANTY
Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and
materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International,
Inc. will, at its option, honor labor warranty claims for the first 12 months from date of sale, provided such claims are submitted
through and approved by factory authorized repair stations. Minuteman International, Inc. will, at its option, repair or replace
without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in
accordance with the applicable operation and instruction manuals.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman International,
Inc. such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the warranties and/
or guarantees of their manufacturers. Please contact Minuteman International, Inc. for procedures in warranty claims against
these manufacturers.
Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Minuteman International,
Inc. or its designated licensees, will void all warranties expressed or implied.
A potential health hazard exists without exact original equipment replacement.
All warranteed items become the sole property of Minuteman International, Inc. or its original manufacturer, whichever the case
may be.
Minuteman International, Inc. disclaims any implied warranty, including the warranty of merchantability and the warranty of
fitness for a particular purpose. Minuteman International, Inc. assumes no responsibility for any special, incidental or
consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman
International, Inc. is not responsible for costs or repairs performed by persons other than those specifically authorized by
Minuteman International, Inc. This warranty does not apply to damage from transportation, alterations by unauthorized persons,
misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to
malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not
allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions and limitations may not apply to you.
World Headquarters Minuteman Canada, Inc.
Minuteman International, Inc. 2210 Drew Road
111 South Rohlwing Road Mississauga, Ontario
Addison, Illinois 60101 L5S 1B1
[phone] [phone] 984899
FAX [phone] FAX [phone] Printed in U.S.A.