MIRKA airos MIA6514112 User manual

Mirka®Motor Drive Cabinet
Electrical manual

Mirka®Motor Drive
Cabinet
Operating instructions (original).....................3en
Руководство по эксплуатации....................17ru
操作说明........................................................33zh
2

Warranty
Mirka warrants that your components are free from manufacturing and material defects.
Mirka components have a 1-year warranty starting from the date of purchase. Only manufacturing and material defects
are covered by the warranty.
If a problem occurs caused by a manufacturing defect material or by workmanship, Mirka will repair your component
free of charge in accordance with the warranty terms and conditions stated herein. To keep your component warranty
valid the component must be used, maintained and operated in compliance with the operating instructions.
Terms and conditions
Mirka’s component warranty covers defects in material and workmanship.
Components covered by the warranty:
•motor drive
•sanding unit
•polishing unit
•power supply
•communication gateway
Warranty does not cover:
•any damage caused or resulting from transport, receipt of delivery, installation, commissioning, misuse, neglect in usage
or maintenance, accidents, exposure to extreme unacceptable ambient temperature, acids, water, unsuitable storage,
excessive impact, or operation outside the rated specifications.
•defects caused by spare parts, accessories or components other than Mirka original spare parts or accessories.
•normal wear and tear items such as: backing pad, break seal, exhaust fitting, bearings, rubber mount, signal cable or
power cable.
•components that have been: modified, repaired or repair attempts (by other than Mirka authorized service), partly or
completely disassembled components.
No other than Mirka have the authority to change, extend or add to given warranty terms and conditions.
The manufacturer cannot be hold responsible for consequential damages compensations for downtime, production loss,
injuries or property damages.
A warranty claim must be submitted with as short delay as possible. A warranty claim must be submitted within the
warranty period.
3
en (original)

Installation overview
General
•Connect the 48 VDC power supply to the motor drive (J2 connector).
•Connect the tool to the motor drive (J3 connector).
Modbus RTU interface
•Use the J1 connector to connect the motor drive to the Modbus RTU bus.
Profinet I/O gateway to Modbus RTU interface
•Connect the 24 VDC power supply to the gateway and connect the DSUB-9 adapter cable between the gateway (X2
connector) and the motor drive (J1 connector).
Digital control interface
•Use the J6 connector to connect the common GND between the systems.
•Use the J5 connector to select the operation using the four digital input signals.
Relay interface
•The N/O relay pins are available on the J4 connector.
Component spare part codes
Mirka codeName
MIA6513211Power supply 48 V
MIA6513411Power supply 24 V
MIA6513311Hilscher NT 50-RS-EN
MIA6514011Hilscher NT 50-RS-EN adapter cable
MIA6513112Motor drive
MIA6512311Shielded cable for tool (10 m)
Technical data for motor drive
Input
48 VDCNominal input voltage
46 - 50 VDCInput voltage range
4
en (original)

Input
10 AMaximum input current
350 WRated power
Speed control
4000 - 10000 rpmSpeed range
Protection
YesOverload protection
YesOverheat protection
Interfaces
Modbus RTU (RS-485)
Profinet I/O (gateway module)
4-bit digital inputs (15-33 VDC)
Input interfaces
Single pole, non-latching N/O relay, 250 VAC/ 125 VDC, 10 AOutput interfaces
Environmental
0 - 40 °CAmbient temperature
Maximum 95% RH, non-corrosive, no dripping waterHumidity
-20 to 80 °CStorage temperature
Dimensions
380 x 300 x 210 mm (W x H x D)Motor drive cabinet
72x30x200mm(WxHxD)Motor drive
95x55x210mm(WxHxD)Motor drive mounted in DIN -rail holder
Safety instructions
Electrical installation must be carried out by a competent electrician!
The motor drive has been designed for fixed installations only.
Do not perform any voltage withstand tests on any part of the motor drive or the tool. Product safety has been
fully tested at the factory.
Ground yourself with an anti-static wristband before touching the motor drive (setting jumpers and similar
actions) to avoid electrostatic voltage discharge damage to the motor drive.
Warnings
Make sure that all the AC-DC power supplies are properly earthed and that the motor drive cannot come in
contact with live mains voltage.
5
en (original)

An external emergency stop circuit is recommended.
Before running the tool
Before starting the tool, check that the tool is mounted properly and ensure that the motor drive is installed
properly.
Motor drive overview
Motor drive PCB connectors, buttons, jumpers, indicators, mounting holes and dimensions
B
J3
JP13
JP15
J4
D17
D21
NTC+
NO
D26
D2
D18
D3
D19
D20
D23
D24
GND
J6
15V
A
DI4
GND
DI2
JP3 JP4
J5
DI1
D4
JP2 JP1
S2
S1
GND
155
D36
P+
C+
P-
GND
NTC-
72
D22
D25
JP12
GND
J1
D30
D14
J2
C-
PhaseB
COM
DI3
200
48V
15
6
PhaseA
PhaseC
6
ø3,20
D29
PAD201 PAD202
COD2
PAD301 PAD302
COD3
PAD404
PAD403
PAD401
PAD402
COD4
PAD1402
PAD1401
PAD1403
PAD1404
COD14
PAD1701 PAD1702
COD17
PAD1801 PAD1802
COD18
PAD1901 PAD1902
COD19
PAD2001 PAD2002
COD20
PAD2101 PAD2102
COD21
PAD2201 PAD2202
COD22
PAD2301 PAD2302
COD23
PAD2401 PAD2402
COD24
PAD2501 PAD2502
COD25
PAD2601
PAD2602
COD26
PAD2901
PAD2902
COD29
PAD3001
PAD3002
COD30
PAD3201
PAD3202
PAD3203
COD32
PAD3301
PAD3302
PAD3303
COD33
PAD3401
PAD3402
PAD3403
COD34
PAD3501
PAD3502
PAD3503
COD35
PAD3602 PAD3601
COD36
PAH100
COH1
PAH200
COH2
PAH300
COH3
PAH400
COH4
PAJ10L101 PAJ10L201
PAJ10L102 PAJ10L202 PAJ10L20202
PAJ10L20102
PAJ10L10202
PAJ10L10102
COJ1
PAJ20L202 PAJ20L102
PAJ20L201 PAJ20L101
COJ2
PAJ3010
PAJ309
PAJ308
PAJ307
PAJ306
PAJ305
PAJ304
PAJ303
PAJ301
PAJ302
COJ3
PAJ40L101 PAJ40L201
PAJ40L102 PAJ40L202
COJ4
PAJ50L10102
PAJ50L10202
PAJ50L20102
PAJ50L20202 PAJ50L202 PAJ50L102
PAJ50L201 PAJ50L101
COJ5
PAJ60L202 PAJ60L102
PAJ60L201 PAJ60L101
COJ6
PAJP101
PAJP102
COJP1
PAJP202
PAJP201
COJP2
PAJP302
PAJP301
COJP3
PAJP402
PAJP401
COJP4
PAJP1202
PAJP1201
COJP12
PAJP1302
PAJP1301
COJP13
PAJP1501
PAJP1502
COJP15
PAQ801
PAQ802
PAQ803
COQ8
PAS102
PAS101
COS1
PAS202
PAS201
COS2
PAU206 PAU205 PAU204
PAU203 PAU202 PAU201
COU2
Dimensions specified in
millimeters.
The motor drive PCB comes mounted in a DIN-rail holder that can be attached to a standard 35 x 7.5mm EN50022 DIN-rail,
but the motor drive PCB can be removed from this holder and mounted using the mounting holes instead. If the mounting
holes are used, then it is recommended to use 20 mm metal standoffs and 10 mm M3 screws when mounting the motor
drive PCB.
It is recommended to use 10 mm ferrules with plastic sleeve for each wire that is attached to any of the connectors. The
wires can then easily be pushed into the connectors and released with the help of a small flat-head screwdriver (3.5 mm
blade width, 0.6 mm blade thickness).
Connector description
DescriptionPINConnector
GNDGNDJ1
Modbus RTU RS-485 (A)AJ1
Modbus RTU RS-485 (B)BJ1
GNDGNDJ1
DescriptionPINConnector
GNDGNDJ2
48 VDC input48VJ2
DescriptionPINConnector
P+P+J3
C+C+J3
C-C-J3
6
en (original)

DescriptionPINConnector
P-P-J3
NTC+NTC+J3
Phase APhase AJ3
Phase BPhase BJ3
Phase C-Phase CJ3
GNDGNDJ3
NTC-NTC-J3
DescriptionPINConnector
Relay COMCOMJ4
Relay NONOJ4
DescriptionPINConnector
Digital spped control input bit 1DI1J5
Digital spped control input bit 2DI2J5
Digital spped control input bit 3DI3J5
Digital spped control input bit 4DI4J5
DescriptionPINConnector
15 VDC output15VJ6
GNDGNDJ6
Button description
DescriptionButton
Self-test buttonS1
Reset buttonS2
Indicator description
DescriptionIndicator
Speed set-point indicator, lit if ≥4,000 rpm. Modbus RTU slave address indicator, bit 1.D2
Speed set-point indicator, lit if ≥5,000 rpm. Modbus RTU slave address indicator, bit 2.D3
Tool status indicator. Lit red when the tool is stopped, lit green when the tool is running.D4
Motor drive state indicator. Lit green when motor drive is in ON-state. Blinking green when
motor drive is in OFF-state.
D14
Speed set-point indicator, lit if ≥6,000 rpm. Modbus RTU slave address indicator, bit 3.D17
Speed set-point indicator, lit if ≥7,000 rpm. Modbus RTU slave address indicator, bit 4.D18
Speed set-point indicator, lit if ≥8,000 rpm. Modbus RTU slave address indicator, bit 5.D19
Speed set-point indicator, lit if ≥9,000 rpm. Modbus RTU slave address indicator, bit 6.D20
Speed set-point indicator, lit if ≥10,000 rpm. Modbus RTU slave address indicator, bit 7.D21
Modbus RTU slave address indicator, bit 8.D22
Lit if D2–D3, D17–D22 indicator mode is Modbus RTU slave address.D23
Lit if digital speed control interface is enabled.D24
Lit if the alarm status flag is set.D25
Relay status indicator.D26
Modbus RTU receive indicator.D29
Modbus RTU transmit indicator.D30
7
en (original)

DescriptionIndicator
Possible tool wiring fault. Turns red when a possible fault in tool C+/C–/P+/P–wiring is detected.D36
Speed set-point display
BIT 1
D2
BIT 2
D3
BIT 3
D17
BIT 4
D18
BIT 5
D19
BIT 6
D20
BIT 7
D21
BIT 8
D22
RPM
ONOFFOFFOFFOFFOFFOFF-≥4,000
ONONOFFOFFOFFOFFOFF-≥5,000
ONONONOFFOFFOFFOFF-≥6,000
ONONONONOFFOFFOFF-≥7,000
ONONONONONOFFOFF-≥8,000
ONONONONONONOFF-≥9,000
ONONONONONONON-≥10,000
Modbus RTU slave address display
BIT 1BIT 2BIT 3BIT 4BIT 5BIT 6BIT 7BIT 8
D2D3D17D18D19D20D21D22
Jumper description
DescriptionDefaultJumpers
Reserved for future useNot setJP1
If set, a terminating resistor of 270 Ωis connec-
ted across Modbus RTU pins A and B.
Not setJP2
If set, a pull-down resistor of 10 kΩis connec-
ted to Modbus RTU B-pin.
Not setJP3
If set, a pull-up resistor of 10 kΩis connected
to Modbus RTU A-pin.
Not setJP4
If set, digital speed control feature is enabled.Not setJP12
If set, D2–D3, D17–D22 indicators will output
the current Modbus RTU slave address instead
of speed set-point.
Not setJP13
Reset to factory settings.Not setJP15
Tool cable connector pinout
DescriptionPin (colour, size)
Not in usePE (green–yellow,
1.0 mm2)
Phase A1 (brown, 1.00 mm²)
Phase B2 (blue, 1.00 mm²)
Phase C3 (black, 1.00 mm²)
C-A (grey, 0.25 mm²)
C+B (pink, 0.25 mm²)
P–C (green, 0.25 mm²)
NTC–C (yellow, 0.25 mm²)
NTC+D (brown, 0.25 mm²)
P+E (white, 0.25 mm²)
NOTE! NTC–and P–are connected together to the same PIN inside the connector.
8
en (original)

Hilscher NT 50-RS-EN adapter cable pinout (female DSUB-9)
DescriptionPIN (colour)
GND1 (white, WH)
Modbus RTU (A, RxD / TxD+)4 (brown, BN)
Modbus RTU (B, RxD / TxD–)5 (green, GN)
ShieldSHIELD
Modbus RTU
Modbus RTU over RS-485 is used to communicate with the motor drive. The motor drive is configured as a Modbus RTU
slave device and the default slave address is 86. The slave address can be changed if it conflicts with another Modbus
RTU slave device.
The J1 connector on the motor drive is used for Modbus RTU communication. A shielded twisted pair cable is recommended
and the shield should be earthed only at one point, normally at the master device. The A-pin of the J1 connector is
equivalent to RxD / TxD+ and the B-pin is equivalent to RxD / TxD–.
RS-485 configuration
19200BAUD RATE
EVENPARITY
1STOP BITS
8DATA BITS
Coil registers (F1, F5, F15)
DesciptionNameData typeAddress
Coils 1–11 are reserved for future
use.
Digital outputsUint1600001 - 00012
Coil 12 is the relay located on the
motor drive.
Input registers (F4)
DescriptionNameData typeAdress
The number of times the speed
has dropped from set-point by
more than 25%.
Drop RPM countUint1630001
The number of times the tool
temperature has exceeded the
“warm”limit, 79°C.
Warm tool countUint1630002
The number of times the motor
drive temperature has exceeded
the “warm”limit, 73°C.
Warm motor drive countUint1630003
The number of times the tool
temperature has exceeded the
“hot”limit, 134°C.
Hot tool countUint1630004
The number of times the motor
drive temperature has exceeded
the “hot”limit, 117°C.
Hot motor drive countUint1630005
The number of times the tool
temperature has exceeded the
“stop”limit, 142°C.
Stop tool countUint1630006
The number of times the motor
drive temperature has exceeded
the “stop”limit, 123°C.
Stop motor drive countUint1630007
9
en (original)

DescriptionNameData typeAdress
The number of times the input
voltage has not been within 44 to
52 VDC.
Voltage out of range countUint1630008
The number of times the current
has exceeded 15.1 A.
Over-current low countUint1630009
The number of times the current
has exceeded 18.2 A.
Over-current medium countUint1630010
The number of times the run time
has been more than 60 seconds.
Usage count longUint1630011
The number of times the run time
has been between 20 and 60
seconds.
Usage count mediumUint1630012
The number of times the run time
has been less than 20 seconds.
Usage count shortUint1630013
Hours part of usage time.Usage time hoursUint1630014
Minutes part of usage time.Usage time minutesUint1630015
Seconds part of usage time.Usage time secondsUint1630016
Average current in mA.Average currentInt1630017
Average speed in RPM.Average speedUint1630018
Tool temperature in °C.Tool temperatureUint1630019
Motor drive temperature in °C.Motor drive temperatureUint1630020
Firmware version and build date,
e.g. “2.0 Jan 18 14:00”.
Firmware versionChar[20]30021-30030
Part version and motor drive
identification number, e.g. “AI1.3
123456”
Part versionChar[18]30031–30039
Motor drive serial number, e.g.
“749474379001”
Motor drive serial numberChar[14]30040–30046
10
en (original)