MIRKA airos MIA6514112 User manual

Mirka®Motor Drive Cabinet
Electrical manual

Mirka®Motor Drive
Cabinet
Operating instructions (original).....................3en
Руководство по эксплуатации....................17ru
操作说明........................................................33zh
2

Warranty
Mirka warrants that your components are free from manufacturing and material defects.
Mirka components have a 1-year warranty starting from the date of purchase. Only manufacturing and material defects
are covered by the warranty.
If a problem occurs caused by a manufacturing defect material or by workmanship, Mirka will repair your component
free of charge in accordance with the warranty terms and conditions stated herein. To keep your component warranty
valid the component must be used, maintained and operated in compliance with the operating instructions.
Terms and conditions
Mirka’s component warranty covers defects in material and workmanship.
Components covered by the warranty:
•motor drive
•sanding unit
•polishing unit
•power supply
•communication gateway
Warranty does not cover:
•any damage caused or resulting from transport, receipt of delivery, installation, commissioning, misuse, neglect in usage
or maintenance, accidents, exposure to extreme unacceptable ambient temperature, acids, water, unsuitable storage,
excessive impact, or operation outside the rated specifications.
•defects caused by spare parts, accessories or components other than Mirka original spare parts or accessories.
•normal wear and tear items such as: backing pad, break seal, exhaust fitting, bearings, rubber mount, signal cable or
power cable.
•components that have been: modified, repaired or repair attempts (by other than Mirka authorized service), partly or
completely disassembled components.
No other than Mirka have the authority to change, extend or add to given warranty terms and conditions.
The manufacturer cannot be hold responsible for consequential damages compensations for downtime, production loss,
injuries or property damages.
A warranty claim must be submitted with as short delay as possible. A warranty claim must be submitted within the
warranty period.
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Installation overview
General
•Connect the 48 VDC power supply to the motor drive (J2 connector).
•Connect the tool to the motor drive (J3 connector).
Modbus RTU interface
•Use the J1 connector to connect the motor drive to the Modbus RTU bus.
Profinet I/O gateway to Modbus RTU interface
•Connect the 24 VDC power supply to the gateway and connect the DSUB-9 adapter cable between the gateway (X2
connector) and the motor drive (J1 connector).
Digital control interface
•Use the J6 connector to connect the common GND between the systems.
•Use the J5 connector to select the operation using the four digital input signals.
Relay interface
•The N/O relay pins are available on the J4 connector.
Component spare part codes
Mirka codeName
MIA6513211Power supply 48 V
MIA6513411Power supply 24 V
MIA6513311Hilscher NT 50-RS-EN
MIA6514011Hilscher NT 50-RS-EN adapter cable
MIA6513112Motor drive
MIA6512311Shielded cable for tool (10 m)
Technical data for motor drive
Input
48 VDCNominal input voltage
46 - 50 VDCInput voltage range
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Input
10 AMaximum input current
350 WRated power
Speed control
4000 - 10000 rpmSpeed range
Protection
YesOverload protection
YesOverheat protection
Interfaces
Modbus RTU (RS-485)
Profinet I/O (gateway module)
4-bit digital inputs (15-33 VDC)
Input interfaces
Single pole, non-latching N/O relay, 250 VAC/ 125 VDC, 10 AOutput interfaces
Environmental
0 - 40 °CAmbient temperature
Maximum 95% RH, non-corrosive, no dripping waterHumidity
-20 to 80 °CStorage temperature
Dimensions
380 x 300 x 210 mm (W x H x D)Motor drive cabinet
72x30x200mm(WxHxD)Motor drive
95x55x210mm(WxHxD)Motor drive mounted in DIN -rail holder
Safety instructions
Electrical installation must be carried out by a competent electrician!
The motor drive has been designed for fixed installations only.
Do not perform any voltage withstand tests on any part of the motor drive or the tool. Product safety has been
fully tested at the factory.
Ground yourself with an anti-static wristband before touching the motor drive (setting jumpers and similar
actions) to avoid electrostatic voltage discharge damage to the motor drive.
Warnings
Make sure that all the AC-DC power supplies are properly earthed and that the motor drive cannot come in
contact with live mains voltage.
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An external emergency stop circuit is recommended.
Before running the tool
Before starting the tool, check that the tool is mounted properly and ensure that the motor drive is installed
properly.
Motor drive overview
Motor drive PCB connectors, buttons, jumpers, indicators, mounting holes and dimensions
B
J3
JP13
JP15
J4
D17
D21
NTC+
NO
D26
D2
D18
D3
D19
D20
D23
D24
GND
J6
15V
A
DI4
GND
DI2
JP3 JP4
J5
DI1
D4
JP2 JP1
S2
S1
GND
155
D36
P+
C+
P-
GND
NTC-
72
D22
D25
JP12
GND
J1
D30
D14
J2
C-
PhaseB
COM
DI3
200
48V
15
6
PhaseA
PhaseC
6
ø3,20
D29
PAD201 PAD202
COD2
PAD301 PAD302
COD3
PAD404
PAD403
PAD401
PAD402
COD4
PAD1402
PAD1401
PAD1403
PAD1404
COD14
PAD1701 PAD1702
COD17
PAD1801 PAD1802
COD18
PAD1901 PAD1902
COD19
PAD2001 PAD2002
COD20
PAD2101 PAD2102
COD21
PAD2201 PAD2202
COD22
PAD2301 PAD2302
COD23
PAD2401 PAD2402
COD24
PAD2501 PAD2502
COD25
PAD2601
PAD2602
COD26
PAD2901
PAD2902
COD29
PAD3001
PAD3002
COD30
PAD3201
PAD3202
PAD3203
COD32
PAD3301
PAD3302
PAD3303
COD33
PAD3401
PAD3402
PAD3403
COD34
PAD3501
PAD3502
PAD3503
COD35
PAD3602 PAD3601
COD36
PAH100
COH1
PAH200
COH2
PAH300
COH3
PAH400
COH4
PAJ10L101 PAJ10L201
PAJ10L102 PAJ10L202 PAJ10L20202
PAJ10L20102
PAJ10L10202
PAJ10L10102
COJ1
PAJ20L202 PAJ20L102
PAJ20L201 PAJ20L101
COJ2
PAJ3010
PAJ309
PAJ308
PAJ307
PAJ306
PAJ305
PAJ304
PAJ303
PAJ301
PAJ302
COJ3
PAJ40L101 PAJ40L201
PAJ40L102 PAJ40L202
COJ4
PAJ50L10102
PAJ50L10202
PAJ50L20102
PAJ50L20202 PAJ50L202 PAJ50L102
PAJ50L201 PAJ50L101
COJ5
PAJ60L202 PAJ60L102
PAJ60L201 PAJ60L101
COJ6
PAJP101
PAJP102
COJP1
PAJP202
PAJP201
COJP2
PAJP302
PAJP301
COJP3
PAJP402
PAJP401
COJP4
PAJP1202
PAJP1201
COJP12
PAJP1302
PAJP1301
COJP13
PAJP1501
PAJP1502
COJP15
PAQ801
PAQ802
PAQ803
COQ8
PAS102
PAS101
COS1
PAS202
PAS201
COS2
PAU206 PAU205 PAU204
PAU203 PAU202 PAU201
COU2
Dimensions specified in
millimeters.
The motor drive PCB comes mounted in a DIN-rail holder that can be attached to a standard 35 x 7.5mm EN50022 DIN-rail,
but the motor drive PCB can be removed from this holder and mounted using the mounting holes instead. If the mounting
holes are used, then it is recommended to use 20 mm metal standoffs and 10 mm M3 screws when mounting the motor
drive PCB.
It is recommended to use 10 mm ferrules with plastic sleeve for each wire that is attached to any of the connectors. The
wires can then easily be pushed into the connectors and released with the help of a small flat-head screwdriver (3.5 mm
blade width, 0.6 mm blade thickness).
Connector description
DescriptionPINConnector
GNDGNDJ1
Modbus RTU RS-485 (A)AJ1
Modbus RTU RS-485 (B)BJ1
GNDGNDJ1
DescriptionPINConnector
GNDGNDJ2
48 VDC input48VJ2
DescriptionPINConnector
P+P+J3
C+C+J3
C-C-J3
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DescriptionPINConnector
P-P-J3
NTC+NTC+J3
Phase APhase AJ3
Phase BPhase BJ3
Phase C-Phase CJ3
GNDGNDJ3
NTC-NTC-J3
DescriptionPINConnector
Relay COMCOMJ4
Relay NONOJ4
DescriptionPINConnector
Digital spped control input bit 1DI1J5
Digital spped control input bit 2DI2J5
Digital spped control input bit 3DI3J5
Digital spped control input bit 4DI4J5
DescriptionPINConnector
15 VDC output15VJ6
GNDGNDJ6
Button description
DescriptionButton
Self-test buttonS1
Reset buttonS2
Indicator description
DescriptionIndicator
Speed set-point indicator, lit if ≥4,000 rpm. Modbus RTU slave address indicator, bit 1.D2
Speed set-point indicator, lit if ≥5,000 rpm. Modbus RTU slave address indicator, bit 2.D3
Tool status indicator. Lit red when the tool is stopped, lit green when the tool is running.D4
Motor drive state indicator. Lit green when motor drive is in ON-state. Blinking green when
motor drive is in OFF-state.
D14
Speed set-point indicator, lit if ≥6,000 rpm. Modbus RTU slave address indicator, bit 3.D17
Speed set-point indicator, lit if ≥7,000 rpm. Modbus RTU slave address indicator, bit 4.D18
Speed set-point indicator, lit if ≥8,000 rpm. Modbus RTU slave address indicator, bit 5.D19
Speed set-point indicator, lit if ≥9,000 rpm. Modbus RTU slave address indicator, bit 6.D20
Speed set-point indicator, lit if ≥10,000 rpm. Modbus RTU slave address indicator, bit 7.D21
Modbus RTU slave address indicator, bit 8.D22
Lit if D2–D3, D17–D22 indicator mode is Modbus RTU slave address.D23
Lit if digital speed control interface is enabled.D24
Lit if the alarm status flag is set.D25
Relay status indicator.D26
Modbus RTU receive indicator.D29
Modbus RTU transmit indicator.D30
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DescriptionIndicator
Possible tool wiring fault. Turns red when a possible fault in tool C+/C–/P+/P–wiring is detected.D36
Speed set-point display
BIT 1
D2
BIT 2
D3
BIT 3
D17
BIT 4
D18
BIT 5
D19
BIT 6
D20
BIT 7
D21
BIT 8
D22
RPM
ONOFFOFFOFFOFFOFFOFF-≥4,000
ONONOFFOFFOFFOFFOFF-≥5,000
ONONONOFFOFFOFFOFF-≥6,000
ONONONONOFFOFFOFF-≥7,000
ONONONONONOFFOFF-≥8,000
ONONONONONONOFF-≥9,000
ONONONONONONON-≥10,000
Modbus RTU slave address display
BIT 1BIT 2BIT 3BIT 4BIT 5BIT 6BIT 7BIT 8
D2D3D17D18D19D20D21D22
Jumper description
DescriptionDefaultJumpers
Reserved for future useNot setJP1
If set, a terminating resistor of 270 Ωis connec-
ted across Modbus RTU pins A and B.
Not setJP2
If set, a pull-down resistor of 10 kΩis connec-
ted to Modbus RTU B-pin.
Not setJP3
If set, a pull-up resistor of 10 kΩis connected
to Modbus RTU A-pin.
Not setJP4
If set, digital speed control feature is enabled.Not setJP12
If set, D2–D3, D17–D22 indicators will output
the current Modbus RTU slave address instead
of speed set-point.
Not setJP13
Reset to factory settings.Not setJP15
Tool cable connector pinout
DescriptionPin (colour, size)
Not in usePE (green–yellow,
1.0 mm2)
Phase A1 (brown, 1.00 mm²)
Phase B2 (blue, 1.00 mm²)
Phase C3 (black, 1.00 mm²)
C-A (grey, 0.25 mm²)
C+B (pink, 0.25 mm²)
P–C (green, 0.25 mm²)
NTC–C (yellow, 0.25 mm²)
NTC+D (brown, 0.25 mm²)
P+E (white, 0.25 mm²)
NOTE! NTC–and P–are connected together to the same PIN inside the connector.
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Hilscher NT 50-RS-EN adapter cable pinout (female DSUB-9)
DescriptionPIN (colour)
GND1 (white, WH)
Modbus RTU (A, RxD / TxD+)4 (brown, BN)
Modbus RTU (B, RxD / TxD–)5 (green, GN)
ShieldSHIELD
Modbus RTU
Modbus RTU over RS-485 is used to communicate with the motor drive. The motor drive is configured as a Modbus RTU
slave device and the default slave address is 86. The slave address can be changed if it conflicts with another Modbus
RTU slave device.
The J1 connector on the motor drive is used for Modbus RTU communication. A shielded twisted pair cable is recommended
and the shield should be earthed only at one point, normally at the master device. The A-pin of the J1 connector is
equivalent to RxD / TxD+ and the B-pin is equivalent to RxD / TxD–.
RS-485 configuration
19200BAUD RATE
EVENPARITY
1STOP BITS
8DATA BITS
Coil registers (F1, F5, F15)
DesciptionNameData typeAddress
Coils 1–11 are reserved for future
use.
Digital outputsUint1600001 - 00012
Coil 12 is the relay located on the
motor drive.
Input registers (F4)
DescriptionNameData typeAdress
The number of times the speed
has dropped from set-point by
more than 25%.
Drop RPM countUint1630001
The number of times the tool
temperature has exceeded the
“warm”limit, 79°C.
Warm tool countUint1630002
The number of times the motor
drive temperature has exceeded
the “warm”limit, 73°C.
Warm motor drive countUint1630003
The number of times the tool
temperature has exceeded the
“hot”limit, 134°C.
Hot tool countUint1630004
The number of times the motor
drive temperature has exceeded
the “hot”limit, 117°C.
Hot motor drive countUint1630005
The number of times the tool
temperature has exceeded the
“stop”limit, 142°C.
Stop tool countUint1630006
The number of times the motor
drive temperature has exceeded
the “stop”limit, 123°C.
Stop motor drive countUint1630007
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DescriptionNameData typeAdress
The number of times the input
voltage has not been within 44 to
52 VDC.
Voltage out of range countUint1630008
The number of times the current
has exceeded 15.1 A.
Over-current low countUint1630009
The number of times the current
has exceeded 18.2 A.
Over-current medium countUint1630010
The number of times the run time
has been more than 60 seconds.
Usage count longUint1630011
The number of times the run time
has been between 20 and 60
seconds.
Usage count mediumUint1630012
The number of times the run time
has been less than 20 seconds.
Usage count shortUint1630013
Hours part of usage time.Usage time hoursUint1630014
Minutes part of usage time.Usage time minutesUint1630015
Seconds part of usage time.Usage time secondsUint1630016
Average current in mA.Average currentInt1630017
Average speed in RPM.Average speedUint1630018
Tool temperature in °C.Tool temperatureUint1630019
Motor drive temperature in °C.Motor drive temperatureUint1630020
Firmware version and build date,
e.g. “2.0 Jan 18 14:00”.
Firmware versionChar[20]30021-30030
Part version and motor drive
identification number, e.g. “AI1.3
123456”
Part versionChar[18]30031–30039
Motor drive serial number, e.g.
“749474379001”
Motor drive serial numberChar[14]30040–30046
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DescriptionNameData typeAdress
Alarm status flag can at any given
time hold a
Alarm status flagUint1630047
combination of values from the
list below. Check
the individual bits to determine
the type of alarms
that are currently triggered. This
flag is automatically
cleared after 5 seconds if the cause
of the alarm
trigger is no longer present.
0x0000 = Not triggered
0x0001 = Tool overheated
0x0002 = Motor drive overheated
0x0004 = Over-current
0x0008 = Under-voltage
0x0010 = Over-voltage
0x0020 = Self-test running
0x0040 = RPM drop
0x0080 = High current
0x0100 = Tool change in progress
0x0200 = Possible tool wiring fault
0x0400 = Factory reset mode
0x0800 = Write protection dis-
abled
Holding registers (F3, F6, F16)
DescriptionNameData typeAddress
Max length 19 printable charac-
ters, e.g. “AIMD 749474379001”.
Device nameChar[20]40001-40010
Speed set-point, not the actual
speed, between 4,000–10,000
RPM.
Speed set-pointUint1640011
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DescriptionNameData typeAddress
Motor drive state, can be a combin-
ation of the following:
OperationUint1640012
0x0001 = RUN
0x0002 = STOP
0x0004 = ON
0x0008 = OFF
0x0010 = TOOL CHANGE START
0x0020 = TOOL CHANGE END
0x0040 = WRITE PROTECTION
DISABLE
0x0080 = WRITE PROTECTION EN-
ABLE
NOTE! When writing a new state
value, the value can only be a
single state, not a combination of
multiple states, e.g. ON+RUN can-
not be written simultaneously.
Defaults to 86 but can be changed
if needed.
Slave addressUint1640013
Profinet I/O gateway (Hilscher NT 50-RS-EN)
If the motor drive needs to be connected to a Profinet I/O device the Hilscher NT 50-RS-EN gateway can be used. The
gateway is connected to the motor drive via the DSUB-9 connector on the gateway and the J1 connector on the motor
drive. Below is the pinout for the DSUB-9 (X2 connector) found on the gateway:
DescriptionsSignalPINRS-485
Reference potential, ground
of power supply
GND1
Receive data / Transmit data
positive
RxD / TxD+4
Receive data / Transmit data
negative
RxD / TxD–5
A pull-up resistor of 10 kΩis internally connected in the gateway to “RxD / TxD+”.
A pull-down resistor of 10 kΩis internally connected in the gateway to “RxD / TxD–”.
Detailed documentation about the gateway and configuration tools can be downloaded from the Hilscher website:
https://www.hilscher.com/products/product-groups/gateways/for-the-control-cabinet-ip20/entry-level-gateways/nt-50-rs-enmbrpns/
Configuration
The gateway comes pre-configured from Mirka as a Profinet I/O slave device. The “SYCON.net”software from Hilscher
can be used to re-configure the device. The “Ethernet Device Setup”software from Hilscher can be used to change the
network configuration, use the DCP protocol. The IP address usually needs to be re-assigned after a configuration change.
Default network configuration
192.168.2.191IP ADDRESS
255.255.255.0SUBNET MASK
0.0.0.0DEFAULT GATEWAY
nt50enpnsDEVICE NAME
The default configuration can be downloaded from the Mirka website www.mirka.com
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Profinet I/O to Modbus RTU signal mapping
Data lengthProfinet I/OTriggerData lengthModbus re-
gister
Name
1 byte out1Changed data1 coil00012SetRelay
1 word out2Changed data1 register40011SetSpeedRegister
1 word out3Changed data1 register40012SetOperationRegister
10 words in4Cyclically 10
sec.
10 registers40001-40010DeviceName
4 words in5Cyclically 1 sec.4 registers30017-30020CommonInputs
16 words in6Cyclically 5 sec.16 registers30001–30016MiscInputs
1 word in7Cyclically 1 sec.1 register30047AlarmStatus
10 words in8Cyclically 10
sec.
10 registers30021–30030FirmwareVersion
16 words in9Cyclically 10
sec.
16 registers30031–30046PartVersionSerialNumber
1 word in10Cyclically 1 sec.1 register40011GetSpeedRegister
1 word in11Cyclically 1 sec.1 register40012GetOperationRegister
2 bytes in12Cyclically 1 sec.12 coils00001–00012ReadCoils
Siemens TIA Portal V14 gateway mapping example
Below is a screenshot from TIA Portal V14 showing how the gateway can be mapped into the system. Use the GSDML file
that is downloadable from the Hilscher website to add support for the Hilscher NT 50-RS-EN gateway into your system.
Basic operation for Modbus RTU
The motor drive must be in ON-state before the tool can be started. The very first command that should be sent to the
motor drive is the ON-state command. It is not mandatory to send the OFF-state command before removing power from
the motor drive.
When the motor drive is in ON-state the speed set-point value can be written and the state can be set to RUN-state by
sending the RUN-state command. This will cause the tool to run at the set-point speed. To stop the tool, set the motor
drive to STOP-state by sending the STOP-state command.
It is recommended to continuously monitor the average speed, average current, tool temperature, motor drive temperature
and the alarm status flag. This will help to detect if there are any issues present during operation.
Example sequence for starting and stopping the tool:
•Write 4 (0x0004) to the “Operation”register, this will set the motor drive to ON-state.
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•Write 4000 (0x0FA0) to the “Speed set-point”register, this will set the set-point speed to 4,000 rpm.
•Write 1 (0x0001) to the “Operation”register, this will set the motor drive to RUN-state and the tool will start running.
•Write 2 (0x0002) to the “Operation”register, this will set the motor drive to STOP-state and the tool will stop running.
•Write 8 (0x0008) to the “Operation”register, this will set the motor drive to OFF-state.
Digital interface
The motor drive can also be controlled via the digital interface instead of Modbus RTU, but with the added drawback
that there is no feedback when using the digital interface. To enable the digital interface, the JP12 jumper needs to be
set.
Connector J5 is used as input for the digital interface. The input is considered high if a voltage between 15–33 VDC is
applied to the input pin. The input is considered low if the voltage is below 12 VDC or if the input is left floating. The GND
pin of connector J6 must be connected between the systems. The J6 connector can also be used to provide a 15 VDC
control voltage if needed.
Digital interface operations
OperationJ5.4 –DI4J5.3 –DI3J5.2 –DI2J5.1 –DI1
Stopped0000
4,000 rpm0001
4,500 rpm0010
5,000 rpm0011
5,500 rpm0100
6,000 rpm0101
6,500 rpm0110
7,000 rpm0111
7,500 rpm1000
8,000 rpm1001
8,500 rpm1010
9,000 rpm1011
9,500 rpm1100
10,000 rpm1101
Run, no speed change1110
Run, no speed change1111
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Self-test function
While holding down the S1 button the motor drive will perform a quick self-test. The alarm status flag will be set to 6
(self-test running). The indicators D4 and D14 will blink green if temperatures and voltages are within the limits. If the
temperatures or voltages are not within the limits then the indicators will blink red.
Reset function
The reset button S2 can be pressed momentarily to reset the motor drive. This is essentially the same as turning the power
off and on again.
Factory reset function
The configuration stored in the motor drive can be reset to factory defaults if needed. This will restore the factory assigned
Modbus slave address and the last known tool configuration will be reset to factory defaults. Follow these steps to do a
factory reset:
1. Set jumper JP15.
2. Press and hold S2 for 5 seconds.
3. Remove JP15.
Write protection
The holding registers for “Device name”and “Slave address”are normally read-only to prevent accidental writes to these
registers. If any of these registers needs to be changed, follow these steps:
1. Write 64 (0x0040) to “Operation”register to disable the write protection.
2. Write the new value to “Device name”or “Slave address”holding registers.
3. Write 128 (0x0080) to “Operation”register to enable the write protection.
Safety stop / E-Stop
The motor drive itself does not have any inputs for detecting or reacting to an external safety stop / E-Stop signal. A
suitable contactor can be used placed near the motor drive to connect or disconnect the tool cable phase A, B and C
wires.
On the fly tool change function
Multiple tools can be used with the same motor drive but only one tool can be connected to the motor drive at any given
time. When changing from one tool to the next, follow these steps:
1. Stop the tool by writing 2 (0x0002) to the “Operation”register.
2. Write 16 (0x0010) to the “Operation”register to let the motor drive know that you are intending to disconnect the
currently attached tool.
3. Wait 1 second before disconnecting the currently attached tool from the motor drive.
4. Disconnect the currently attached tool from the motor drive.
5. Connect the next tool to the motor drive.
6. Write 32 (0x0020) to the ”Operation”register to let the motor drive know that the new tool has been attached.
7. Wait 1 second before starting the new tool.
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Protection features
ReasonProtection mode
•Motor drive is over 117°C
•Tool temperature is over 134°C
•Excessive load
Tool enters reduced power
•Motor drive is over 123°C
•Tool temperature is over 142°C
•Overload condition
Tool stops completely
Troubleshooting guide
Recommended proceduresSymptom
•Check that 48 VDC is present on J2 and that the polarity is correct.Motor drive does not power on.
•Check that the motor drive is in ON-state (D14 is not blinking).
•Check that the motor drive is in RUN-state (D4 is lit green).
•Check the cable assembly for the tool: are the pins properly connec-
ted?
Tool does not start.
•Check the alarm status flag.
•Check the motor drive and tool temperatures.
•Check if the tool is being overloaded.
Tool suddenly stops.
•Check that JP1 and JP12 are not set.
•Check the baud rate, parity, stop bits and data bits.
•Check the transmit/receive indicators D29 and D30; these blink when
there is activity on the bus.
•Check that the A-pin and B-pin are connected properly.
•Check whether addition of a terminating resistor (JP2), A-pin pull-
down resistor (JP3), B-pin pull-up resistor (JP4) solves the issue.
•Check the slave address (set the JP13 jumper and use indicators
D2–D3, D17–D22 to read the current address).
ModbusRTUcommunicationisnotworking.
•Check that JP1 and JP12 are not set.
•Check the gateway network configuration
•Check the gateway Modbus RTU to Profinet I/O mapping configura-
tion.
•Check the 24 VDC power supply.
•Check the Modbus RTU adapter cable is connected properly.
•Check that JP1 is not set.
Profinet I/O gateway communication is not
working.
•Check that JP1 is not set.
•Check that JP12 is set.
•Check the voltage on a high input, it should be between 15–33 VDC.
•Check the voltage on a low input, it should be close to zero volts.
•Check the GND connection.
Digital speed controller interface is not
working.
•Check C+/C-/P+/P–wiring on J3.Indicator D36 is lit red, or the tool speed is
too fast/slow.
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Гарантийные обязательства
Производитель гарантирует,что предлагаемая продукция не имеет неисправностей,вызванных производственным
браком и использованием неисправных комплектующих.
Гарантийные обязательства на узлы компании Mirka действуют в течение одного года с момента продажи.
Гарантийные обязательства распространяются только на неисправности,вызванные использованием неисправных
комплектующих и производственным браком.
В случае возникновения неисправности изделия,обусловленной использованием при его производстве неисправных
комплектующих или производственным браком,компания Mirka выполнит бесплатный ремонт инструмента в
соответствии с условиями гарантии,описанными в настоящем разделе.Гарантийные обязательства признаются
недействительными,если эксплуатация и техническое обслуживание изделия производились с нарушением правил
эксплуатации,приведенных в данном руководстве.
Условия предоставления гарантийного обслуживания
Гарантийные обязательства компании Mirka распространяются на неисправности изделия,связанные с дефектами
комплектующих и сборки.
Гарантийные обязательства распространяются на следующие компоненты:
• контроллер электропривода,
• шлифовальный инструмент,
• полировальный инструмент,
• блок питания,
• сетевой шлюз.
Случаи,не подпадающие под действие гарантийных обязательств
• Любой ущерб,возникший в результате транспортировки инструмента,передачи его заказчику,монтажа,ввода
в изделия в эксплуатацию,ненадлежащего использования,нарушения правил эксплуатации и технического
обслуживания,а также чрезвычайных происшествий,воздействия экстремальных температур,кислот и воды,
ненадлежащего хранения,механических воздействий чрезмерной силы и эксплуатации с выходом различных
параметров за пределы штатных диапазонов.
• Неисправности,возникшие в результате использования запчастей,принадлежностей и компонентов иных
производителей.
• Штатный износ различных компонентов,таких как подошвы,уплотнение тормоза,выпускной фитинг,подшипники,
резиновые детали,кабель связи и кабель электропитания.
• Компоненты,в конструкцию которых были внесены изменения;инструменты,ремонтировавшиеся вне
уполномоченных сервисных центров компании Mirka; полностью или частично разобранные инструменты.
Условия предоставления гарантийного обслуживания могут быть изменены,расширены или дополнены только
производителем.
Производитель не несет ответственности за косвенный ущерб,в частности,за простои оборудования,снижение
объемов производства,травмы и повреждение имущества.
Рекомендуется сдавать изделие в гарантийный ремонт сразу после обнаружения неисправности.После истечения
срока действия гарантийных обязательств гарантийный ремонт изделия не осуществляется.
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Монтаж
Основные подключения
• Подключить блок питания,48В пост., к контроллеру электропривода (разъем J2).
• Подключить инструмент к контроллеру электропривода (разъем J3).
Подключение к Modbus RTU
• Подключить контроллер электропривода к шине Modbus RTU через разъем J1.
Подключение шлюза Profinet I/O кModbus RTU
• Подключить блок питания,24В пост., к шлюзу.Соединить соединительным кабелем DSUB-9 шлюз (разъем Х2) и
контроллер электропривода (разъем J1).
Подключение цифрового управления
• Подключить общее для всех систем заземление к разъему J6.
• Использовать разъем J5 для выбора режима работы с помощью четырех цифровых входных сигналов.
Подключение реле
• Нормально разомкнутые контакты реле подключены к разъему J4.
Коды компонентов
Код MirkaИмя
MIA6513211Источник питания,48В
MIA6513411Источник питания,24В
MIA6513311Модуль Hilscher NT 50-RS-EN
MIA6514011Соединительный кабель модуля Hilscher
NT 50-RS-EN
MIA6513112Контроллер электропривода
MIA6512311Экранированныйкабель для инструмен-
та (10 м)
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Технические характеристики
Питание
48Номинальное напряжение питания,В
пост.
46–50Допустимыйдиапазоннапряженияпита-
ния,В пост.
10Максимальный потребляемый ток,А
350Номинальная мощность,Вт
Регулировка скорости
4 000–10 000Диапазон скорости вращения,об/мин
Защита
ЕстьЗащита от перегрузки
ЕстьЗащита от перегрева
Интерфейсы
Modbus RTU (RS-485),
Profinet I/O (модуль шлюза),
четырехбитный цифровой вход (15–33 В пост.)
Входные интерфейсы
Однополюсное нормально разомкнутое реле без блокировки, 250
В перем./125В пост., 10 А
Выходные интерфейсы
Условия эксплуатации и хранения
0 ... +40Температура эксплуатации, °C
Не более 95. Не допускаются попадание капель воды,нахождение
в агрессивных средах
Относительная влажность, %
–20 ... +80Температура хранения, °C
Габаритные размеры (ДхВхШ), мм
380 x 300 x 210Блок контроллера электропривода
72 x 30 x 200Контроллер электропривода
95 x 55 x 210Контроллерэлектроприводанадержате-
ле для DIN-рейки
Правила техники безопасности
Электромонтажные работы должны выполняться электриком,имеющим необходимые допуски.
Контроллер электропривода предназначен исключительно для стационарного монтажа.
Запрещается проводить испытания на электрическую прочность любых компонентов инструмента и
контроллера электропривода.Все необходимые испытания безопасности изделия были выполнены
производителем.
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Перед выполнением любых работ на плате контроллера электропривода (установки перемычек и т.п.)
необходимо надеть антистатический браслет.Это позволит исключить возможность повреждения
контроллера электропривода статическим разрядом.
Внимание!
Необходимо удостовериться,что блоки питания надлежащим образом заземлены,а также исключить
возможность контакта контроллера электропривода с элементами,находящимися под напряжением сети
электропитания.
Рекомендуется использовать внешнюю цепь аварийного останова.
Перед запуском инструмента
Перед запуском инструмента необходимо проверить правильность монтажа и подключения инструмента
и контроллера электропривода.
Контроллер электропривода
Разъемы,кнопки,перемычки,индикаторы,крепежные отверстия и габаритные размеры контроллера
электропривода
B
J3
JP13
JP15
J4
D17
D21
NTC+
NO
D26
D2
D18
D3
D19
D20
D23
D24
GND
J6
15V
A
DI4
GND
DI2
JP3 JP4
J5
DI1
D4
JP2 JP1
S2
S1
GND
155
D36
P+
C+
P-
GND
NTC-
72
D22
D25
JP12
GND
J1
D30
D14
J2
C-
PhaseB
COM
DI3
200
48V
15
6
PhaseA
PhaseC
6
ø3,20
D29
PAD201 PAD202
COD2
PAD301 PAD302
COD3
PAD404
PAD403
PAD401
PAD402
COD4
PAD1402
PAD1401
PAD1403
PAD1404
COD14
PAD1701 PAD1702
COD17
PAD1801 PAD1802
COD18
PAD1901 PAD1902
COD19
PAD2001 PAD2002
COD20
PAD2101 PAD2102
COD21
PAD2201 PAD2202
COD22
PAD2301 PAD2302
COD23
PAD2401 PAD2402
COD24
PAD2501 PAD2502
COD25
PAD2601
PAD2602
COD26
PAD2901
PAD2902
COD29
PAD3001
PAD3002
COD30
PAD3201
PAD3202
PAD3203
COD32
PAD3301
PAD3302
PAD3303
COD33
PAD3401
PAD3402
PAD3403
COD34
PAD3501
PAD3502
PAD3503
COD35
PAD3602 PAD3601
COD36
PAH100
COH1
PAH200
COH2
PAH300
COH3
PAH400
COH4
PAJ10L101 PAJ10L201
PAJ10L102 PAJ10L202 PAJ10L20202
PAJ10L20102
PAJ10L10202
PAJ10L10102
COJ1
PAJ20L202 PAJ20L102
PAJ20L201 PAJ20L101
COJ2
PAJ3010
PAJ309
PAJ308
PAJ307
PAJ306
PAJ305
PAJ304
PAJ303
PAJ301
PAJ302
COJ3
PAJ40L101 PAJ40L201
PAJ40L102 PAJ40L202
COJ4
PAJ50L10102
PAJ50L10202
PAJ50L20102
PAJ50L20202 PAJ50L202 PAJ50L102
PAJ50L201 PAJ50L101
COJ5
PAJ60L202 PAJ60L102
PAJ60L201 PAJ60L101
COJ6
PAJP101
PAJP102
COJP1
PAJP202
PAJP201
COJP2
PAJP302
PAJP301
COJP3
PAJP402
PAJP401
COJP4
PAJP1202
PAJP1201
COJP12
PAJP1302
PAJP1301
COJP13
PAJP1501
PAJP1502
COJP15
PAQ801
PAQ802
PAQ803
COQ8
PAS102
PAS101
COS1
PAS202
PAS201
COS2
PAU206 PAU205 PAU204
PAU203 PAU202 PAU201
COU2
Dimensions specified in
millimeters.
Плата контроллера электропривода поставляется на держателе для DIN-рейки,который может быть установлен
на стандартную DIN-рейку EN50022 размером 35 х7,5 мм.Помимо этого,плата может быть извлечена из держателя
и закреплена с помощью крепежных отверстий.В последнем случае рекомендуется использовать металлические
бобышки размером 20 мм и винты М3размером 10 мм.
Для каждого провода,подключенного к разъемам,рекомендуется использовать обжимные наконечники с
пластмассовыми оболочками.Они позволяют легко вставлять провода в разъемы и извлекать их с помощью
небольшой отвертки с прямым шлицем (шириной 3,5 мм и толщиной 0,6 мм).
Разъемы
ОписаниеКонтактРазъем
ЗемляGNDJ1
Modbus RTU RS-485 (A)AJ1
Modbus RTU RS-485 (B)BJ1
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