Parker 650 Series Installation and operation manual

Safety Booklet
&
650, 650V & 650G Frames 1 – 3 Quickstart
Please read this Safety Information BEFORE installing the equipment.
Bitte lesen Sie die folgenden Informationen, BEVOR Sie mit der Installation des Geräts
beginnen.
Veuillez lire cette information sur la sécurité Avant d'installer l'équipement
Si prega di leggere attentamente le informazioni sulla sicurezza PRIMA di installare
l’apparecchiatura
请在安装前阅读本安全指南。
ENGINEERING YOUR SUCCESS.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Safety Booklet
&
650, 650V & 650G Frames 1 – 3 Quickstart
HA501978U100 Issue 1
Contents:
Chapter 1: English .......................................1-1
SAFETY INFORMATION.........................................................1-1
650, 650V & 650G QUICKSTART ...........................................1-3
Before You Start.....................................................................1-3
Frame Ratings........................................................................1-3
Control Modes........................................................................1-3
Power Connections.................................................................1-3
Reference and Sequencing....................................................1-4
Calibration ..............................................................................1-4
Cloning ...................................................................................1-4
Serial Comms.........................................................................1-4
Advanced Features.................................................................1-5
COMPLIANCE .........................................................................1-5
Application Macros.................................................................1-7
650X and Autotune *...............................................................1-7
Chapter 2: Deutsch ...................................... 2-1
SICHERHEITS INFORMATIONEN ..........................................2-1
650, 650V & 650G Kurzanleitung ...........................................2-4
Erste Schritte..........................................................................2-4
Leistungsabstufungen.............................................................2-4
Betriebsarten..........................................................................2-4
Leistungsanschlüsse ..............................................................2-4
Sollwert und Ablauf.................................................................2-5
Kalibrierung ............................................................................2-5
Klonen ....................................................................................2-5
Serielle Schnittstelle ...............................................................2-5
Weitere Funktionen.................................................................2-6
EMV-KONFORMITÄT..............................................................2-6
Applikationsmakros ...............................................................2-8
650X und Selbstabgleich (Autotune) *..................................2-8
Chapter 3: Français......................................3-1
Informations de Sécurité....................................................... 3-1
Risques................................................................................... 3-1
650, 650V & 650G Mise En Service.......................................3-3
Preambule..............................................................................3-3
Gamme....................................................................................3-3
Modes de contrôle..................................................................3-3
Puissance...............................................................................3-3
Consigne et Commande.........................................................3-4
Calibration..............................................................................3-4
Clonage.................................................................................. 3-4
Liaison Série .......................................................................... 3-5
Fonctionnalites.......................................................................3-5
Conformite..............................................................................3-5
Les Macros .............................................................................3-7
Autoréglage* du 650X............................................................3-7
Chapter 4: Italiano ........................................4-1
INFORMAZIONI SULLA SICUREZZA.....................................4-1
650, 650V & 650G Messa in servizio rapida ......................... 4-3
Prima dell’Installazione..........................................................4-3
Taglie ..................................................................................... 4-3
Metodi di Controllo ................................................................. 4-3
Connessioni di Potenza..........................................................4-3
Riferimento e sequenza.........................................................4-4
Calibrazione...........................................................................4-4
Comunicazione seriale...........................................................4-4
CONFORMITA’........................................................................4-5
Macro Applicative ..................................................................4-6
Autotune*................................................................................4-7
Chapter 5: 中文..............................................5-1
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1-1 English
Chapter 1: English SAFETY INFORMATION
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors
provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and
components and assuring that all performance, endurance, maintenance, safety and warning requirements of the
application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow
the information concerning the product in the current product catalogue and in any other materials provided from Parker
or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon
data or specifications provided by the user, the user is responsible for determining that such data and specifications are
suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
WARNING – Operation of this equipment requires detailed installation and operation instructions provided in the
Installation/Operation manual intended for use with this product. This information is provided on the CD ROM, floppy
diskette(s), or other storage devise included in the container this device was packaged in. It should be retained with this
device at all times. A hard copy of this information may be ordered from the supplier indicated on the product label.
Intended Users
This leaflet is to be made available to all persons who are required to install, configure or service equipment described
herein, or any other associated operation.
The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain
maximum benefit from the equipment.
Application Area
The equipment described is intended for industrial motor speed control utilising DC motors, AC induction or AC
synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent
person is someone who is technically qualified and familiar with all safety information and established safety practices;
with the installation process, operation and maintenance of this equipment; and with all the hazards involved.
Product Warnings
DANGER
Risk of electric
shock
Attention – hot
surfaces
Caution
Refer to
documentation
Earth/Ground
Protective Conductor
Terminal
Hazards DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to
rotating machinery and high voltages.
2. The equipment must be permanently earthed due
to the high earth leakage current, and the drive
motor must be connected to an appropriate safety
earth.
3. Ensure all incoming supplies are isolated before
working on the equipment. Be aware that there
may be more than one supply connection to the
drive.
4. There may still be dangerous voltages present at
power terminals (motor output, supply input
phases, DC bus and the brake, where fitted) when
the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010
(CAT III or higher). Always begin using the highest
range. CAT I and CAT II meters must not be used
on this product.
6. Allow at least 5 minutes for the drive's capacitors to
discharge to safe voltage levels (<50V). Use the
specified meter capable of measuring up to 1000V
dc & ac rms to confirm that less than 50V is present
between all power terminals and earth.
7. Unless otherwise stated, this product must NOT be
dismantled. In the event of a fault the drive must be
returned. Refer to "Routine Maintenance and
Repair".
8. WARNING – The opening of the branch-circuit
protective device may be an indication that a fault
current has been interrupted. To reduce the risk of
fire or electric shock, current-carrying parts and other
components of the controller should be examined
and replaced if damaged.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

English 1-2
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety
shall always take precedence.
Never perform high voltage resistance checks on
the wiring without first disconnecting the drive from
the circuit being tested.
Whilst ensuring ventilation is sufficient, provide
guarding and /or additional safety systems to
prevent injury or damage to equipment.
All control and signal terminals are SELV, i.e.
protected by double insulation. Ensure all external
wiring is rated for the highest system voltage.
All exposed metalwork in the Inverter is protected
by basic insulation and bonded to a safety earth.
When replacing a drive in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
Thermal sensors contained within the motor must
have at least basic insulation.
RCDs are not recommended for use with this product
but, where their use is mandatory, only Type B RCDs
should be used.
EMC
In a domestic environment this product may cause
radio interference in which case supplementary
mitigation measures may be required.
This equipment contains electrostatic discharge
(ESD) sensitive parts. Observe static control
precautions when handling, installing and servicing
this product.
This is a product of the restricted sales distribution
class according to IEC 61800-3. It is designated as
“professional equipment” as defined in
EN61000-3-2. Permission of the supply authority shall
be obtained before connection to the low voltage
supply.
CAUTION!
APPLICATION RISK
The specifications, processes and circuitry described herein are for guidance only and may need to be adapted
to the user’s specific application. We can not guarantee the suitability of the equipment described in this Manual
for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as
intended.
In particular:
Stored energy might not discharge to safe levels as
quickly as suggested, and can still be present even
though the drive appears to be switched off
The motor's direction of rotation might not be
controlled
The motor speed might not be controlled
The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition.
Consideration must be given to:
Stored energy Supply disconnects Sequencing logic
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1-3 English
650, 650V & 650G QUICKSTART
Before You Start
This document covers the steps necessary for a basic start-up of the 650, 650V & 650G (referred to as 650X)
drives. Drive start ups should be performed by qualified electrical technicians who are familiar with AC drives
and their applications. For detailed installation and safety information refer to the relevant Product Manuals.
Ensure that all local electric codes are met while installing the drive. Check that all live parts are covered to
protect against electric shock and that unexpected rotation of the motor will not result in bodily harm or injury.
This document expects that the drive is already installed in its intended location and that all relevant installation
procedures have been followed. Please ensure that the drive has adequate ventilation so that ambient
temperature does not exceed 40°C (104°F) under normal operating conditions.
To access the terminals, slide down the terminal cover, while applying slight pressure on the drive label.
Frame Ratings
Frame 1 0.3 – 1 HP 230VAC 1 ph
0.25 – 0.75kW
Frame 2 1.5 – 2 HP 230VAC 1 ph
1.1 – 1.5kW
0.5 – 3 HP 460VAC 3 ph
0.37 – 2.2kW 400VAC
Frame 3 3 – 5 HP 230VAC 3 ph
2.2 – 4kW 400VAC
5 – 10 HP 460VAC 3 ph
3 - 7.5kW 400VAC
Control Modes
Volts/Hertz mode – Basic open loop operation, used in fans/pumps and multi-motor applications.
Sensorless Vector mode (650V & 650G only) – Tight speed regulation with good transient torque capability,
without the need for speed feedback.
Power Connections
The power terminals shown are for frame 2.
Although other frames may vary slightly in appearance, their
terminal designations and functionality are very similar.
Single-phase supply to L1, L2/N.
3-phase supply to L1, L2, L3.
Motor connections to M1, M2, M3.
Brake resistor between DC+, DBR
NOTE: Frame 1 & 2 230V units are not fitted with a
braking module. Do not use a braking resistor on them.
Motor thermistor to Th1A, Th1B.
Ground lugs are provided for each power circuit. Follow proper
grounding and shielding methods as described in the Product
Manual.
If stop time is expected to be less than the natural coasting time
of the load, connect the braking resistor across DC+ and DBR
(see brake resistor note above).
For larger sizes, see 650V
Quickstart HA470679U200
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

English 1-4
Reference and Sequencing
If using three wire control
 Start button (n.o.) between 6,7
 Stop button (n.c.) between 6,10
 Speed potentiometer: 1 (Low), 4 (High),
2 (Wiper) OR
 External speed reference: 1(-) and 2(+)
 Start contact between 6 and 7
 Jog contact between6 and 9
 Reverse Directioncontact between 6 and 8
Calibration
POWER ON
All calibration is done in software, through the keypad.
SETUP PARAMETERS
P1 Application Select Select the application macro
P2 MaxSpeed Set maxspeed in Hz
P3 Min Speed Set min speed in %
P4 Acceleration time Accel time to Max Speed in sec
P5 Deceleration time Decel time fromMaxSpeed in sec
P6 Motor Current Motor full load current in amps
P7 Base Frequency Motor nameplate frequency in Hz
P8 Jog Setpoint Set jog speed in % of maxspeed
P9 Stop Mode 0=Ramp; 1=Coast; 2=Injection braking
P11 V/Hz shape 0=Linear; 1=Quadratic (fan or square)
P12 Overload Rating 0=150% for 30s.; 1=110% for 10s.
P13 Fixed Boost Set boost in % volts (V/Hz mode only)
P99 Password Set from 0001 to FFFF for protection
DIAGNOSTICS
d1 Frequency Output frequency (Hz)
d2 Speed Setpoint Speed SP (% of Max Speed)
d3 DC Link Volts Voltage of DC Bus
d4 Motor Current Motor Current (amps)
Power-up
screen
SAVING
Changes
take effect
as soon as
they are
entered and
parameters
are saved
automatically
in a few
seconds
The drive powers up in LOCAL MODE. Use the green/
red buttons to start/stop and the up/down arrows to adjust
speed. To switch to
REMOTE MODE, hold the STOP
button down until
L0C disappears. To revert to LOCAL
MODE: At the
rdy screen, push STOP until L0C appears.
Cloning
The 650X drives may be cloned using the 6514 Clone
option that plugs into the keypad slot. Settings include
to/from, I/O configuration and full/part transfer.
Serial Comms
The 6513 Serial Communication option can be
plugged into the keypad slot. It can be used to exchange information between the Master and Slave drives in
RS485/232 format, up to 32 units can be connected together. Front panel LED indicators provide status and
health indication.
650V & 650G only
650V & 650G only
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1-5 English
Advanced Features
The 650 has additional features which can be accessed via the drive menu, or for the 650V and 650G using
DSE Lite. Refer to the product manual for details.
Flycatching - When enabled, lets the drive start into a spinning load by doing a frequency search.
Skip Frequencies – Two selectable avoidance frequencies and associated window for each.
PID – Provides closed loop process control.
S-Ramp – When enabled, introduces a second order slope to the ramp for smoother transitions.
Configurable Outputs – The digital outputs on the 650V & G are totally configurable.
Auto Restart - After a fault, the drive attempts a number of restarts after a settable delay.
Custom Screens - Allows the use of a Custom parameter to be displayed. (650V & G only)
Encoder – Terminals 12 &13 (650V & G) can be used for a quadrature (not complementary) encoder input for
steady-state speed feedback.
COMPLIANCE
A comprehensive guide to product compliance is available in the full product manual.
Warning – Where there is a conflict between EMC and safety requirements personnel safety shall always take
precedence.
Operation of this equipment requires detailed installation and operation instructions provided in the
installation/operation manual intended for use on this product. This information is provided on the CD ROM
included in the container this device was packaged in. It should be retained with this device at all times.
Caution: This is a product of the restricted sales distribution class according to IEC 61800-3. It is designated as
“professional equipment” as defined in EN61000-3. Permission of the supply authority shall be obtained before
connection to the low voltage supply.
In a domestic environment this product may cause radio interference in which case supplementary mitigation
measures may be required.
This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
EMC Emissions
The 650 frame 1-3 is required to be installed in an enclosure providing 15dBs attenuation between 30-1000MHz
to ensure compliance with EN61800-3, category C1, unrestricted distribution.
The 650 frame 1 and 2 single phase supply models (TN only) comply with EN61800-3, category C1, unrestricted
distribution with a maximum cable length of 25m, and the 650 frame 2 and 3 three phase supply modules (TN
only) comply with EN61800-3, category C2, restricted distribution with a maximum cable length of 15m.
EMC Connections
For compliance with the EMC requirements, the “0V/signal ground” is to be separately earthed. When a number
of units are used in a system, these terminals should be connected together at a single, local earthing point.
Control and signal connections should be made with screened cables, with the screen connected only at the
VSD end. However, if high frequency noise is still a problem, earth screen at the non VSD end via a 0.1μF
capacitor. Note: Connect the control and signal screens (at the VSD end) to the VSD protective earth point, and
not to the control board terminals.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

English 1-6
Motor cables should have a 360° bond to ensure a low impedance connection, as per the figure below;
Planning Cable Runs
Use the shortest possible motor cable lengths.
Use a single length of cable to a star junction point to feed multiple motors.
Keep electrically noisy and sensitive cables apart. If this is not possible parallel cable runs should be
separated by at least 0.25 meters, for runs longer than 10 meters, separation should be increased
proportionally.
Sensitive cables should cross noisy cables at 90°.
Never run sensitive cables close or parallel to the motor, dc link and braking chopper circuit for any
distance.
Never run supply, dc link or motor cables in the same bundle as the signal/control and feedback cables,
even if they are screened.
Ensure EMC filter input and output cables are separately routed and do not couple across the filter.
Signal
AC Supply
Motor Cable Screen
Drive Enclosure
PE
3
2 2
3
3
Safety
Earth
Signal Cable Screen
Earth
Typical EMC Connection Diagram
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1-7 English
Application Macros
After the first power-up, the 650 defaults to the most basic mode of operation, namely speed control. In addition,
it has the capability of being configured for special applications by loading the correct Application Macro.
Selecting an Application: Applications may be loaded during power-up by pressing and holding the STOP
button, or by setting P1 from the Parameters menu. 1=Speed Control; 2=Manual/Auto; 3=Preset Speeds;
4=Raise/Lower; 5=PI Control; 6=Aux Comms (650V& G only) 9=Custom (650V & G only).
Terminal Assignments: Different applications require different setup parameters, inputs and outputs. When an
application is selected, the 650 internally reassigns its control terminals for the relevant functionality. Also,
depending on the application selected, an enhanced application-specific set of parameters will be visible, in
addition to the regular parameters.
S PEED C ONTROL
P1=1 M
ANUAL /A UTO
P1=2 P
RESET S PEEDS
P1=3 R
AISE /L OWER
P1=4 PI C
ONTROL
P1=5
App-Specific Parameters
Control Terminal Assign
None
1 Common 0V
2 Speed In (V)
3 Speed In (mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Start button
8Fwd/Rev
9 Jog
10 Stop button
None
1 Common 0V
2 Manual Re(V)
3 Auto Ref(mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Manual Start
8 Auto Start
9 Man/Auto
10 Fwd/Rev
650 650V & G
P301 AP1 Preset 1
P302 AP2 Preset 2
P303 AP3 Preset 3
P304 AP4 Preset 4
P305 AP5 Preset 5
P306 AP6 Preset 6
P307 AP7 Preset 7
P308 AP8 Preset 8
1 Common 0V
2 Speed In (V)
3 Speed In (mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7Start
8PresetDigital1
9PresetDigital2
10 Preset Digital 3
650 650V & G
P401 AP1 Ramp Time
P402 AP2 Max Value
P403 AP3 Min Value
P404 AP4 Reset
Value
1 Common 0V
2Unused
3Unused
4 +10V Supply
5 Speed Output
6 +24V Supply
7Start
8 Raise Input
9 Lower Input
10 Ramp Reset
650 650V & G
P501 AP1 P Gain
P502 AP2 IGain
P503 AP3 D Gain
P504 AP4 D filter TC
P505 AP5 FeedbkGain
P506 AP6 Limit
AP7 Low limit
AP8 Symmetric
limit
P507 AP9 OP scale
P508 AP10 Error
1 Common 0V
2 Reference (V)
3 Feedback(mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Start button
8Fwd/Rev
9 Jog
10 Stop button
AUX COMMS*
P1=6
650V & G
AP1 Command
AP2 Setpoint
AP3 Status
1 Common 0V
2 Speed In
3 Speed In
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Unused
8 Unused
9 Unused
10 Unused
650X and Autotune *
* For models 650V and G only. Autotune will not activate if in V/Hz mode
CONTROL PARAMETERS
CL01 Control Mode 0 = V/Hz; 1 = Sensorless Vector (SV)
CL02 Nameplate RPM Enter RPMfrommotor nameplate
CL10 Motor Current Enter full load ampsfrom motor nameplate
CL11 Motor Poles 2=3600rpm; 4=1800rpm; 6=1200rpm
CL12 Motor Voltage Enter motor nameplate voltage
CL20 Autotune Mode 0=stationary; 1=rotating (preferred)
CL21 Autotune Enable set to 1 and run the drive to autotune
CL81 Current Limit Current Limit setting as a % of CL10
For sensorless vector (SV) operation, an autotune is highly recommended,
preferably with the motor uncoupled and free to rotate. (if the motor cannot be
uncoupled,set CL20=0. See below).
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]