Mitsubishi Electric PUHZ-P200YKA.UK User manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SERVICE MANUAL R410A
Outdoor unit
[Model Name]
PUHZ-P200YKA
PUHZ-P250YKA
[Service Ref.]
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
PARTS CATALOG (OCB582)
CONTENTS
TECHNICAL CHANGES ···································· 2
1. REFERENCE MANUAL ································· 3
2. SAFETY PRECAUTION ································· 3
3. FEATURES····················································· 7
4. SPECIFICATIONS ·········································· 8
5. DATA······························································· 9
6. OUTLINES AND DIMENSIONS ··················· 12
7. WIRING DIAGRAM ······································ 13
8. WIRING SPECIFICATIONS·························· 14
9. REFRIGERANT SYSTEM DIAGRAM ············· 19
10. TROUBLESHOOTING·································· 21
11. FUNCTION SETTING ··································· 75
12. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER ····83
13. EASY MAINTENANCE FUNCTION ············· 92
14. DISASSEMBLY PROCEDURE····················· 95

Note:
•Thismanualdescribesservice
dataoftheoutdoorunitsonly.
No. OCH582
REVISED EDITION-B
June 2015
•PleasevoidOCH582
REVISEDEDITION-A.
Revision:
•Added
 PUHZ-P200YKAR1.UKand
PUHZ-P250YKAR1.UKin
REVISEDEDITION-B.
•Somedescriptionshavebeen
modified.

2
TECHNICAL CHANGES
PUHZ-P200YKA.UK PUHZ-P200YKAR1.UK
PUHZ-P250YKA.UK PUHZ-P250YKAR1.UK
1.SoftwaremodicationtobeabletoconnectwithPAC-IF013B-E/PAC-SIF013B-E(AHUinterface)hasbeenmade.
OCH582B

3
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
INDOOR UNIT SERVICE MANUAL
ModelName ServiceRef. Service
ManualNo.
PLA-RP50/60/71/125/100BA PLA-RP50/60/71/125/100BAR4.UK OCH412
OCB412
PCA-RP50/60/71/100/125KAQ PCA-RP50/60/71/100/125KAQR2(-ER) OCH491
OCB491
PKA-RP50HAL PKA-RP50HALR1(-ER) OCH453
OCB453
PKA-RP60/71/100KAL PKA-RP60/71/100KALR1.TH(-ER) OCH452
OCB452
PSA-RP71/100/125KA PSA-RP71/100/125KA OCH528
OCB528
PEAD-RP50/60/71/100/125JA(L)Q PEAD-RP50/60/71/100/125JA(L)QR2.UK HWE10090
BWE10160
PEA-RP200/250GAQ PEA-RP200/250GAQ.TH-AF HWE10070
BWE10140
2SAFETY PRECAUTION
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Preparation before the repair service.
• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off
the power-supply beaker.
• Discharge the condenser before the work involving the
electric parts.
Precautions during the repair service.
• Do not perform the work involving the electric parts
with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be
done without turning off the power, exercise great caution
not to touch the live parts.
1REFERENCE MANUAL
OCH582B

4
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
·CheckthatcylinderforR410Aonthemarketisasyphontype.
·Chargingshouldbeperformedwiththecylinderofsyphonstoodvertically.(Refrigerantischargedfromliquidphase.)
Gravimeter
Unit
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contaminants
such as sulfur, oxides, dirt, shaving particles, etc,
which are hazard to refrigerant cycle.
In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio-
ration of refrigerant oil, etc.
Store the piping indoors, and both ends of the
piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil, etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil, etc.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition change
may occur in refrigerant and the efficiency will be lowered.
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with
the following:
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Do not use refrigerant other than R410A.
If other refrigerant (R22, etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil, etc.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Use the specified refrigerant only.
OCH582B

Performthe airtighttest,vacuumairpurging,
additionalrefrigerant charging(if necessary),
andgasleakcheck.
•Refertotheowchartbelowtodetermineiftheexistingpipescanbeusedandifitisnecessarytousealterdrier.
•Ifthediameteroftheexistingpipesisdifferentfromthespecieddiameter,refertotechnologicaldatamaterialstoconrmif
thepipescanbeused.
▼
▼
▼
▼
▼
▼▼
Measuretheexistingpipethicknessand
checkfordamage.
The existing pipe thickness meets specica-
tions and the pipes are not damaged.
Checkiftheexistingairconditionercanoperate.
Afteroperatingthecoolingsystemforabout30
minutes,doapumpdownwork.
Disconnecttheexistingairconditionerfromthe
pipes.
Attachthenewairconditioner
Testrun Theexistingpipescannotbereused.
Usenewpipes.
•Iftheexistingairconditionercannotoperate,usea
refrigerantrecoverydevicetocollecttherefrigerant.
•Incaseexistingpipeswereusedforgasoroil
heatpumpsystems,besuretocleanthepipesfor
P200/250models.
The existing pipe thickness does not meet
specications or the pipes are damaged.
5
2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Toolname Specifications
1Gaugemanifold · OnlyforR410A
· Usetheexistingfittingspecifications.(UNF1/2)
· Usehigh-tensionsidepressureof5.3MPa·Gorover.
2Chargehose · OnlyforR410A
· Usepressureperformanceof5.09MPa·Gorover.
3Electronicscale —
4Gasleakdetector · UsethedetectorforR134a,R407CorR410A.
5Adaptorforreverseflowcheck · Attachonvacuumpump.
6Refrigerantchargebase —
7Refrigerantcylinder · OnlyforR410A · Topofcylinder(Pink)
· Cylinderwithsyphon
8Refrigerantrecoveryequipment —
OCH582B

6
(2) Cautions for refrigerant piping work
NewrefrigerantR410Aisadoptedforreplacementinverterseries.AlthoughtherefrigerantpipingworkforR410Aissame
asforR22,exclusivetoolsarenecessarysoasnottomixwithdifferentkindofrefrigerant.Furthermoreastheworking
pressureofR410Ais1.6timeshigherthanthatofR22,theirsizesofflaredsectionsandflarenutsaredifferent.
1Thicknessofpipes
BecausetheworkingpressureofR410AishighercomparedtoR22,besuretouserefrigerantpipingwiththickness
shownbelow.(Neverusepipesof0.7mmorbelow.)
2Dimensionsofflarecuttingandflarenut
ThecomponentmoleculesinHFCrefrigerantaresmallercomparedtoconventionalrefrigerants.Inadditiontothat,
R410Aisarefrigerant,whichhashigherriskofleakagebecauseitsworkingpressureishigherthanthatofotherrefriger-
ants.Therefore,toenhanceairtightnessandstrength,flarecuttingdimensionofcopperpipeforR410Ahasbeenspeci-
fiedseparatelyfromthedimensionsforotherrefrigerantsasshownbelow.ThedimensionBofflarenutforR410Aalso
haspartlybeenchangedtoincreasestrengthasshownbelow.Setcopperpipecorrectlyreferringtocopperpipeflaring
dimensionsforR410Abelow.For1/2and5/8inchpipes,thedimensionBchanges.
Usetorquewrenchcorrespondingtoeachdimension.
3ToolsforR410A(Thefollowingtableshowswhetherconventionaltoolscanbeusedornot.)
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
—
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions (in)
Diagram below: Piping diameter and thickness
Outside
diameter (mm)
Thickness (mm)
R410A R22
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
—
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions (in)
Flare cutting dimensions
Outside
diameter
Dimension A ( )
+0
-0.4 (mm)
(mm)
R410A R22
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0
—
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions (in)
Flare nut dimensions
Outside
diameter
Dimension B (mm)
(mm)
R410A R22
Gauge manifold
Charge hose
Gas leak detector
Refrigerant recovery equipment
Refrigerant cylinder
Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermis-
tor vacuum gauge and
vacuum valve
Charging cylinder
Air purge, refrigerant charge
and operation check
Gas leak check
Refrigerant recovery
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Refrigerant charge
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri-
gerant to thermistor vacuum gauge)
Refrigerant charge
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adap-
ter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped
with adapter for rever-
se flow)
(Usable by adjusting
flaring dimension)
Can R407C tools be used?
Ester oil:
Alkylbenzene oil: minimum amount
(Usable if equipped
with adapter for rever-
se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
DimensionA
DimensionB
OCH582B


7
3 FEATURES
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT
Maximum 30 m (PUHZ-P200/250)
TherefrigerantcircuitwithLEV(LinearExpansionValve)andaccumulatoralwayscontroltheoptimalrefrigerantlevel
regardlessofthelength(30mmaximumand5mminimum)ofpiping.Theadditionalrefrigerantchargingworkduringinstal-
lationoftencausesproblems.Itiscompletelyeliminatedbychargelesssystem.Thisuniquesystemimprovesthequality
andreliabilityoftheworkdone.Italsohelpstospeeduptheinstallationtime.
PUHZ-P200YKA
PUHZ-P250YKA
OCH582B

8
4 SPECIFICATIONS
58
60
A
kW
W
kW
K
/min(CFM )
dB
dB
mm (in)
mm (in)
mm (in)
kg (lb)
kg (lb)
L
mm (in)
mm (in)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan (drive) oNo.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref. PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Line start
—
Plate fin coil
Propeller fan o2
0.200 + 0.200
140 (4,940)
Reverse cycle
1,050 (41-5/16)
330 + 40 (13+1-9/16)
1,338 (52-11/16)
R410A
Flared
Flared & Brazing
Maximum 30 m
Maximum 70 m
21
5.5
HP switch
Comp. surface thermo
3 phase 50 Hz, 400 V
OUTDOOR UNIT
REFRIGERANT PIPING
4.7
19
127 (281)
6.5
9.52 (3/8)
25.4 (1)
135 (298)
7.7
12.7 (1/2)
25.4 (1)
ANB52FRNMT
2.30 (FVC68D)
59
62
OCH582B

9
5DATA
5-1. REFILLING REFRIGERANT CHARGE (R410A: kg) PUHZ-P200/250
ANB52FRNMT
Service Ref.
Compressor model
(at 20°C)
U-V
U-W
W-V
Winding
Resistance
( ")
0.30
0.30
0.30
PUHZ-P200/250YKA.UK
PUHZ-P200/250YKAR1.UK
Additionalchargeisrequiredforpipeslonger
than30m.
Service Ref. Pipinglength(oneway) Initial
charged
10m 20m 30m 40m 50m 60m 70m
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK 5.9 6.2 6.5 +0.9(7.4) +1.8(8.3) +2.7(9.2) +3.6(10.1) 6.5
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK 6.9 7.3 7.7 +1.2(8.9) +2.4(10.1) +3.6(11.3) +4.8(12.5) 7.7
5-3. COMPRESSOR TECHNICAL DATA
5-2. ADJUSTING THE AMOUNT OF REFRIGERANT PUHZ-P200/250
Amount of additional refrigerant charge (kg)
30 m and less 31–40 m and less 41–50 m and less 51–60 m and less 61–70 m and less
0.9 kg 1.8 kg 2.7 kg 3.6 kg
1.2 kg 2.4 kg 3.6 kg 4.8 kg
Service Ref. Permitted
pipe length
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
70 m or less
Initial charge
(kg)
6.5
7.7
No additional
charge necessary
OCH582B

10
5-4. NOISE CRITERION CURVES
1.5m
1m
MICROPHONE
UNIT
GROUND
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
COOLING
MODE
HEATING
58
SPL(dB)
60
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
COOLING
MODE
HEATING
59
SPL(dB)
62
LINE
OCH582B

11
5-5. STANDARD OPERATION DATA
PLA-RP125BAR4.UKPLA-RP100BAR4.UK
PLA-RP125BAR4.UK
PLA-RP100BAR4.UK
1, 50
1, 50
230
230
0.15
0.14
1.00
0.94
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
3, 503, 50
400
400
HeatingCooling
HeatingCooling
11.7810.57
8.637.77
19,000 22,400 22,000 27,000
5.92 6.36 7.83 8.41
79.274.568.866.8
50.250.345.048.8
−2.05.6
−2.17.6
7.57.5
7.57.5
2027
2027
1519
1519
45.312.4
41.613.3
735
735
624
624
0.71
0.74
0.180.21
—
—
—
—
2.99
3.03
2.97 2.81
0.63
0.83
0.89 0.63
0.13
0.87
0.14
0.94
Electrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
Mode
Capacity
Input
Total
Phase , Hz
Voltage
Input
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
kW
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
OCH582B

12
Unit: mm
6OUTLINES AND DIMENSIONS
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
OCH582B

13
7WIRING DIAGRAM
PUHZ-P200YKA.UK PUHZ-P250YKA.UK
PUHZ-P200YKAR1.UK PUHZ-P250YKAR1.UK
Terminal Block <Power Supply>
Terminal Block <Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Liquid>
Thermistor <2-Phase Pipe>
Thermistor <Ambient>
Thermistor <Heat Sink>
Thermistor <Comp. Surface>
Linear Expansion Valve
Reactor
Reactor
Rush Current Protect Resistor
Fuse <T15AL250V>
Capacitor
P.B.
N.F.
C.B.
TB-U/V/W
TB-L1/L2/L3
TB-P1/P3
X52CA/B
LI1/LI2/LI3/NI
LO1/LO2/LO3
GD1, GD2
SW1
SW4
SW5
SW6
SW7
SW8
Power Circuit Board
Connection Terminal <U/V/W-Phase>
Connection Terminal <L1/L2/L3-Power Supply>
Connection Terminal
52C Relay
Noise Filter Circuit Board
Connection Terminal <L1/L2/L3/N-Power Supply>
Connection Terminal <L1/L2/L3-Power Supply>
Connection Terminal <Ground>
Controller Circuit Board
Switch <Manual Defrost, Defect History,
Record Reset, Refrigerant Address>
Switch <Test Operation>
Switch <Function Switch, Model Select>
Switch <Model Select>
Switch <Function Switch>
Switch <Function Switch>
SW9
SWP
CN31
CN3S
CNDM
CN51
SV1
SS
CNM
CNMNT
CNVMNT
LED1, LED2
F3, F4
X51, X52, X54
Switch <Function Switch>
Switch <Pump Down>
Connector <Emergency Operation>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector
<Connect to Optional M-NET Adapter Board>
Connector
<Connect to Optional M-NET Adapter Board>
LED <Operation Inspection Indicators>
Fuse <T6.3AL250V>
Relay
SYMBOL
TB1
TB2
MC
MF1, MF2
21S4
63H
TH3
TH6
TH7
TH8
TH32
LEV-A
ACL4
DCL
RS
FUSE1, FUSE2
CY1, CY2
SYMBOL SYMBOLNAME NAME NAME
CNDC
(PNK)
3
1
MF1
CNF1
(WHT)
17
MS
3~
MF2
CNF2
(WHT)
17
2
MS
3~
TRANS
X54
31
P.B.
U
POWER
SUPPLY
3N ~
400V 50Hz
TB1
VW
RED
WHT
BLK
MC
7
L 1
L 2
L 3
N
N.F.
CNDC
(PNK) 31 CNL
(BLU)
13
CNAC2
(RED)
31
CNCT
(RED) 1 2
LO3
GD1
NI
LI1
LI2
LI3
GD2
S 1
S 2
S 3
2
2ACL4
RED
WHT
BLK
BLU
RED
WHT
BLK
TB2
X52CA RED
BLK
WHT
BLK
YLW
ORN
BRN
TB-P1 TB-P3
RED
GRN/YLW
BLK
BLK
WHT WHT
INDOOR
UNIT
1 2
CN6
(WHT)
1 2
CN5
(RED) CN2 (RED)
1 7 1 2
CN4
(WHT)
TB-U
TB-V
TB-W
L3IN
TB-L2
TB-L1
TH8
t°
RS
RED
MS
3~
22
CY1 CY2
C. B.
TH6TH7 TH3
21S4
t° t° t°
LEV-A
CNS
(WHT)
CNAC
(WHT)
F3
F4 21S4
(GRN)
CN2
(RED)
CN4
(WHT)
SW5
TH7/6
(RED) TH3 (WHT) CNVMNT
(WHT) CNMNT (WHT)
SW8
SW6SW1
SW7SW9
CN31
X52
63H
(YLW)
2
7
* 1
1 4 1 2
1 3
31 1 5
1 2
17
1
3
1 2
34
31 SV1
(GRY)
LEV-A
(WHT)
51
SS
(WHT)
X51
31
63H
M
CN3S
(WHT) 3
1
CNDM
(WHT)
CN51
(WHT)
3
1
5
1
1 2
TH32
(BLK)
TH32
t°
When M-NET adapter is connected
CN2M
(WHT)
CN5
(WHT)
CND
(WHT)
M-NET
M-NET ADAPTER
TB7
A B S
51
5
1
2
13
3
3 5
CNM
(WHT)
1 14
LED1 LED2
SWP
SW4
* 1
TB-L3
X52CB
L3OUT
FUSE1
FUSE2
WHT
RED
WHT
RED
DCL
CNAC1
(WHT) 31
LO1
LO2
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6
OFF
ON
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6
OFF
ON
SW6 MODEL SW5-6 *2
200Y
250Y
The black square (■) indicates a switch position.
*1. MODEL SELECT
*2. SW5-1 to 5: Function switch
TB7 Terminal Block <M-NET connection>
SYMBOL NAME
CN5 Connector <Transmission>
CND Connector <Power Supply>
CN2M Connector <M-NET communication>
M-NET ADAPTER
OCH582B

Outdoorunitmodel P200/250Y
Outdoorunitpowersupply 3N~(3ph4-wires),50Hz,400V
Outdoorunitinputcapacitymainswitch(Breaker) *1 32A
Wiring
WireNo.×
size(mm²)
Outdoorunitpowersupply 5×Min.4
Indoorunit-Outdoorunit *2 Cablelength50m:3×4(Polar)/Cablelength80m:3×6(Polar)
Indoorunit-Outdoorunitearth *2 1×Min.2.5
Remotecontroller-Indoorunit *3 2×0.3(Non-polar)
Circuit
rating
OutdoorunitL1-N,L2-N,L3-N(3phase) *4 230VAC
Indoorunit-OutdoorunitS1-S2 *4 230VAC
Indoorunit-OutdoorunitS2-S3 *4 24VDC
Remotecontroller-Indoorunit *4 12VDC
*1.Abreakerwithatleast3.0mmcontactseparationineachpoleshallbeprovided.Useearthleakagebreaker(NV).
 Makesurethatthecurrentleakagebreakerisonecompatiblewithhigherharmonics.
 Alwaysuseacurrentleakagebreakerthatiscompatiblewithhigherharmonicsasthisunitisequippedwithaninverter.
 Theuseofaninadequatebreakercancausetheincorrectoperationofinverter.
*2.Maximum80m.Totalmaximumincludingallindoor/indoorconnectionis80m.
•UseonecableforS1andS2andanotherforS3asshowninthepicture.
 •Maximum50m.TotalmaximumforPEA.Wiringsize3×1.5(Polar).
*3.The10mwireisattachedintheremotecontrolleraccessory.
*4.TheguresareNOTalwaysagainsttheground.
 S3terminalhas24VDCagainstS2terminal.HoweverbetweenS3andS1,theseterminalsareNOTelectricallyinsulatedbythetransformerorotherdevice.
Caution: Be sure to install N-Line. Without N-Line, it could cause damage to the unit.
14
8WIRING SPECIFICATIONS
8-1. FIELD ELECTRICAL WIRING (power wiring specifications)
B
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
C
L
N
1
2
1
2
S1
Indoor
unit
S2
S3
S1
S2
S3
S1
S2
S3
Unit
power
supply Indoor/outdoor
unit connection
cable
Indoor
unit
Outdoor
unit
Remote
controller B
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
C
1
2
1
2
1
2
S1
S2
S3
S1
S2
S3
S1
S2
S3
S1
S2
S3
Indoor/outdoor
connection cable
Indoor
unit
Unit
power
supply
Indoor
unit
Indoor
unit
Outdoor
unit
Remote
controller
L
N
Synchronized twin and triple system Electrical wiring
•Synchronizedtwin •Synchronizedtriple
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
3. Install an earth longer than other cables.
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
(Design 60245 IEC 57)
S1
S2
S3
S1
S2
S3
A-Control
Outdoor Unit
3 poles isolator
Power supply
Isolator
A-Control
Indoor Unit
Neversplicethepowercableortheindoor-outdoorconnectioncable,otherwiseitmayresultinasmoke,areorcommunicationfailure.
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
Unit
power
supply
Unit
power
supply
Outdoor
unit
L1
L2
L3
B
N
S1
S2
S3
L1
L2
L3
N
CB
C
1
2
Remote
controller
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
1:1 System (Indoor: PEA-200, 250) 1:2 System (Indoor: PEA-400, 500)
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
Unit
power
supply
Unit
power
supply
Outdoor
unit No.1
L1
L2
L3
B
N
S1
S2
S3
L1
L2
L3
N
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
CB
C
S1
S2
S3
Indoor/outdoor
unit connection
cable
TB4-1
TB4-2
Unit
power
supply
Outdoor
unit No.2
L1
L2
L3
B
N
S1
S2
S3
C
1
2
Remote
controller
OCH582B

15
8-2. SEPARATE INDOOR UNIT/OUTDOOR UNIT POWER SUPPLIES
The following illustrations show available connection patterns.
The outdoor unit power supply patterns vary on models.
Simultaneous twin/triple system
Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
<For models without heater>
The optional indoor power supply terminal kit is required. A
B
C
D
E
F
G
H
J
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cables
Remote controller
Indoor unit
Option
Indoor unit power supply
KIndoor unit earth
If the indoor and outdoor units have separate power supplies, refer to the table below.
If the optional indoor power supply terminal kit is used, change the indoor unit
electrical box wiring referring to the figure in the right and the DIP switch settings of
the outdoor unit control board.
Indoor power supply terminal kit (option)
Indoor unit electrical box connector con-
nection change
Label affixed near each wiring diagram
for the indoor and outdoor units
Outdoor unit DIP switch settings (when
using separate indoor unit/outdoor unit
power supplies only)
Indoor unit specifications
Required
Required
Required
Electric heater
(For models with
heater)
Connectors (connections when shipped
from the factory are for indoor unit power
supplied from outdoor unit)
Indoor unit power supplied from outdoor unit
(when shipped from factory)
If the indoor and
outdoor units have
separate power
supplies, change the
connections of the
connectors as shown
in the following
figure.
Connectors
Indoor unit
control board
Separate indoor unit/outdoor unit power
supplies
Electric heater
(For models with
heater)
S1
S2
S3
L
N
BLUE BLUE
YELLOW YELLOW
CND
CN01
ORANGE
CN01
ORANGE
S1
S2
S3
L
N
YELLOW
BLUE
BLUE
YELLOW
CND
Indoor unit
control board
Note: There are 3 types of labels; A, B, and C.
Affix the appropriate label to the units according to the wiring method.
ON
OFF
Set the SW8-3 to ON.
1 2 (SW8)
3
E
F
D G
K K
H
G
H
G
H
L
N
L
N
S1
S2
S3
S1
S2
S3
1
2
L
N
S1
S2
S3
1
2
L
N
S1
S2
S3
1
2
A B C B CJ
*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply.
*2. Maximum 120 m
*3.The 10 m wire is attached in the remote controller accessory. Maximum 500 m
*4.The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cables and indoor unit/outdoor unit connecting cables shall not be lighter than polychloroprene sheathed
flexible cable. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
Indoor unit model
Indoor unit power supply
Indoor unit input capacity *1
Main switch (Breaker)
Indoor unit power supply
Indoor unit power supply earth
Indoor unit-Outdoor unit *2
Indoor unit-Outdoor unit earth
Remote controller-Indoor unit *3
Indoor unit L-N *4
Indoor unit-Outdoor unit S1-S2 *4
Indoor unit-Outdoor unit S2-S3 *4
Remote controller-Indoor unit *4
RP35–140
~/N (single), 50 Hz, 230 V
16 A
3 oMin. 1.5
1 oMin. 1.5
2 oMin. 0.3
–
2 o0.3 (Non-polar)
230 V AC
–
24 V DC
12 V DC
Circuit
rating
Wiring
Wire No. osize
(mm
2
)
OCH582B

16
8-3. INDOOR – OUTDOOR CONNECTING CABLE
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient
insulation to earth or a poor electrical contact at the intermediate connection point.
Indoor unit-Outdoor unit
Indoor/Outdoor separate
power supply Max. 120m
2 oMin. 0.3
—
Indoor unit-Outdoor unit earth
Wire No. oSize (E)
Note: The optional indoor power supply terminal kit is necessary.
WIRING SPECIFICATIONS FOR 220−240 V, 50 Hz
(INDOOR-OUTDOOR CONNECTING CABLE)
Cross section of cable Wire size (mm2) Number of wires Polarity L (m)*5
Round 2.5 3 Clockwise : S1-S2-S3
(Pay attention to stripe of yellow and green.)
(30)
*1
Flat 2.5 3 Not applicable
(Because center wire has no cover finish)
Not applicable
*4
Flat 1.5 4 From left to right : S1-Open-S2-S3 (18)
*2
Round 2.5 4 Clockwise : S1-S2-S3-Open
(Connect S1 and S3 to the opposite angle.)
(30)
*3
Note: Power supply cords of appliances shall not be lighter than design 60245 IEC or
227 IEC.
*1 In case that cable with stripe of yellow and green is available.
*2 In case of regular polarity connection (S1-S2-S3), wire size is 1.5 mm².
*3 In case of regular polarity connection (S1-S2-S3).
*4 In case that flat cables are connected as this picture, they can be used up to 30 m.
*5 Mentioned cable length is just a reference value.
It may be different depending on the condition of installation, humidity or materials, etc.
-
(3C Flat cable × 2)
OCH582B

17
8-4. M-NET WIRING METHOD
Points to note:
(1)Outsidetheunit,transmissionwiresshouldstayawayfromelectricwiresinordertopreventelectromagneticnoisefrom
makinganinfluenceonthesignalcommunication.Placethematintervalsofmorethan5cm.Donotputtheminthesame
conduittube.
(2)Terminalblock(TB7)fortransmissionwiresshouldneverbeconnectedto220–240Vpowersupply.Ifitisconnected,
electronicpartsonM-NETP.C.boardmayburnout.
(3)Use2-core×1.25mm²shieldwire(CVVS,CPEVS)forthetransmissionwire.Transmissionsignalsmaynotbesentor
receivednormallyifdifferenttypesoftransmissionwiresareputtogetherinthesamemulti-conductorcable.Neverdothis
becausethismaycauseamalfunction.
ItisacceptableifM-NETwire(non-polar,2-cores)isarrangedinadditiontothewiringforA-control.
(4)EarthonlyoneofanyappliancesthroughM-NETtransmissionwire(shieldwire).Communicationerrormayoccurdueto
theinfluenceofelectromagneticnoise.
   “Ed”errorwillappearontheLEDdisplayofoutdoorunit.
   “0403”errorwillappearonthecentral-controlremotecontroller.
Iftherearemorethan2earthingspotsontheshieldwire,noisemayenterintotheshieldwirebecausetheearthwireand
shieldwireform1circuitandtheelectricpotentialdifferenceoccursduetotheimpedancedifferenceamongearthingspots.
Incaseofsinglespotearthing,noisedoesnotenterintotheshieldwirebecausetheearthwireandshieldwiredonotform
1circuit.
Toavoidcommunicationerrorscausedbynoise,makesuretoobservethesinglespotearthingmethoddescribedinthe
installationmanual.
Centralized
controller
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
A-control
remote
controller
A-control
remote
controller
Refrigerant
address 00
M-NET
address 02
Refrigerant
address 00
M-NET
address 03
Power
supply unit
Centralized
controller
M-NET transmission wire
OBad example (Multi spot earthing of shield wire)
Good example 1 (Single spot earthing of shield wire)
Power
supply unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit M-NET type outdoor unit
M-NET transmission wire
M-NET type
outdoor unit M-NET type outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
M-NET type
outdoor unit M-NET type outdoor unit
Good example 2 (Single spot earthing of shield wire)
Centralized
controller
Centralized
controller
Power
supply unit
Power
supply unit
OCH582B

18
8-4-3. Regulations in address settings
Inthecaseofmultiplegroupingsystem,M-NETandrefrigerantaddresssettingsshouldbedoneasexplainedintheabove
section.Setthelowestnumberinthegroupfortheoutdoorunitwhoserefrigerantaddressis“00”asitsM-NETaddress.
Refrigerantaddressescanbeoverlappediftheyareinthedifferentgroup.
Note:IngroupB,M-NETaddressoftheoutdoorunitwhoserefrigerantaddressis“00”isnotsettotheminimuminthe
group.As“3”isrightforthissituation,thesettingiswrong.TakinggroupAasagoodsample,settheminimum
M-NETaddressinthegroupfortheoutdoorunitwhoserefrigerantaddressis“00”.
8-4-1. M-NET address setting
InA-controlmodels,M-NETaddressandrefrigerantaddressshouldbesetonlyfortheoutdoorunit.SimilartoCITYMULTI
system,thereisnoneedtosettheaddressofoutdoorunitandremotecontroller.Toconstructacentralcontrolsystem,the
settingofM-NETaddressshouldbeconductedonlyupontheoutdoorunit.Thesettingrangeshouldbe1to50(thesameas
thatoftheindoorunitinCITYMULTIsystem),andtheaddressnumbershouldbeconsecutivelysetinasamegroup.
Addressnumbercanbesetbyusingrotaryswitches
(SW11for1stdigitandSW12for2nddigit),which
islocatedontheM-NETboardofoutdoorunit.
(Initialsetting:alladdressesaresetto“0”.)
8-4-2. Refrigerant address setting
Inthecaseofmultiplegroupingsystem(multiplerefrigerantcircuitsin1group),indoorunitsshouldbeconnectedbyremote
controllerwiring(TB5)andtherefrigerantaddressneedstobeset.Leavetherefrigerantaddressesto“00”ifthegroupset-
tingisnotconducted.SettherefrigerantaddressbyusingDIPSW1-3to-6ontheoutdoorcontrollerboard.[Initialsetting:all
switchesareOFF.(Allrefrigerantaddressesare“00”.)]
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1 2
~
50
M-NET Address No. <Setting example>
Switch
setting
SW11
1st
digit
SW12
2nd
digit
OFF
ON
123456123456123456123456123456123456123456123456
123456 123456 123456 123456 123456 123456 123456 123456
0
Refrigerant
address
OFF
ON
8
OFF
ON
1
OFF
ON
9
OFF
ON
10
OFF
ON
11
OFF
ON
12
OFF
ON
13
OFF
ON
14
OFF
ON
15
OFF
ON
2
OFF
ON
3
OFF
ON
4
OFF
ON
5
OFF
ON
6
OFF
ON
7
A-control
remote
controller
Group A Group B Group C
A-control
remote
controller
TB5
A-control
remote
controller
Refrigerant
address 00
M-NET
address 01
Refrigerant
address 00
M-NET
address 02
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 00
M-NET
address 04
Power
supply unit
Centralized
controller
Power
supply unit
A-control
remote
controller
A-control
remote
controller
TB5
Group A Group B
Refrigerant
address 00
M-NET
address 01
Refrigerant
address 01
M-NET
address 02
Refrigerant
address 00
M-NET
address 04
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 02
M-NET
address 05
Centralized
controller
M-NET wiring
(1)Use2-core×1.25mm²shieldwireforelectricwires.
 (Excludingthecaseconnectingtosystemcontroller.)
(2)ConnectthewiretotheM-NETterminalblock.Connectonecoreofthetransmission
wire(non-polar)toAterminalandtheothertoB.Peeltheshieldwire,twisttheshield
parttoastringandconnectittoSterminal.
(3)Inthesystemwhichseveraloutdoorunitsarebeingconnected,theterminal(A,B,
S)onM-NETterminalblockshouldbeindividuallywiredtotheotheroutdoorunit’s
terminal,i.e.AtoA,BtoBandStoS.Inthiscase,chooseoneofthoseoutdoorunitsanddriveascrewtofixanearth
wireontheplateasshownontherightfigure.
Transmission
wire Shield part
M-NET
terminal
block Earth
wire
A B S
OCH582B

19
Unit: mm (in)
9REFRIGERANT SYSTEM DIAGRAM
PUHZ-P200YKA.UK PUHZ-P250YKA.UK
PUHZ-P200YKAR1.UK PUHZ-P250YKAR1.UK
Heat exchanger
Thermistor TH6
(2-phase pipe)
Thermistor TH7
(Ambient)
Distributor
Accumulator
Compressor
Refrigerant GAS pipe
connection [25.4([1 inch)
Refrigerant LIQUID pipe
P200 : connection [9.52([3/8 inch)
P250 : connection [12.7([1/2 inch)
Stop valve
(with service port)
4-way valve
Linear expansion valve A
Thermistor TH32
(Comp, surface)
Muffler
Ball valve
#50
Strainer
Oil return hole
with strainer #40
Strainer
#100
Strainer
#100
Strainer
#100
Refrigerant flow in cooling
Refrigerant flow in heating
Charge plug
(High pressure)
<Blazing>
Thermistor TH8
(Control protection)
HEX
Stop valve
Thermistor TH3
(Liquid)
LEV-A
High pressure
switch 63H
Charge plug
(Low pressure)
OCH582B

20
9-2. START AND FINISH OF TEST RUN
• Operationfromtheindoorunit
 Executethetestrunusingtheinstallationmanualfortheindoorunit.
• Operationfromtheoutdoorunit
ByusingtheDIPswitchSW4onthecontrolboardofoutdoorunit,testruncanbestartedandfinished,anditsoperation
mode(cooling/heating)canbesetup.
1Settheoperationmode(cooling/heating)usingSW4-2.
2TurnonSW4-1tostarttestrunwiththeoperationmodesetbySW4-2.
3TurnoffSW4-1tofinishthetestrun.
• Theremaybeafaintknockingsoundaroundthemachineroomafterpowerissupplied.However,
 thisisnotaproblemwithproductbecausethelinearexpansionpipeisjustmovingtoadjust
 openingpulse.
• Theremaybeaknockingsoundaroundthemachineroomforseveralsecondsaftercompressor
startsoperating.However,thisisnotaproblemwithproductbecauseitisgeneratedbythecheck
valveitselfduetoasmallpressuredifferenceintherefrigerantcircuit.
Note:
The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1,
change the operation mode and restart the test run by SW4-1.)
OFF
1 2
ON
<SW4>
A B
C D
AStop COperation
BCooling DHeating
9-1. REFRIGERANT COLLECTING (PUMP DOWN)
Whenrelocatingordisposingoftheindoor/outdoorunit,pumpdownthesystemfollowingtheprocedurebelowsothatnorefrig-
erantisreleasedintotheatmosphere.
1Turnoffthepowersupply(circuitbreaker).
2Connectthelow-pressurevalveonthegaugemanifoldtothechargeplug(low-pressureside)ontheoutdoorunit.
3Closetheliquidstopvalvecompletely.
4Supplypower(circuitbreaker).
•Whenpowerissupplied,makesurethat“CENTRALLYCONTROLLED”isnotdisplayedontheremotecontroller.If“CEN-
TRALLYCONTROLLED”isdisplayed,therefrigerantcollecting(pumpdown)cannotbecompletednormally.
•Start-upoftheindoor-outdoorcommunicationtakesabout3minutesafterthepower(circuitbreaker)isturnedon.Startthe
pump-downoperation3to4minutesafterthepower(circuitbreaker)isturnedon.
5Performtherefrigerantcollectingoperation(coolingtestrun).
•Pushthepump-downSWPswitch(push-buttontype)onthecontrolboardoftheoutdoorunit.Thecompressorandventi-
lators(indoorandoutdoorunits)startoperating(refrigerantcollectingoperationbegins).(LED1andLED2onthecontrol
boardoftheoutdoorunitarelit.)
•Onlypushthepump-downSWPswitchiftheunitisstopped.However,eveniftheunitisstoppedandthepump-downSWP
switchispushedlessthan3minutesafterthecompressorstops,therefrigerantcollectingoperationcannotbeperformed.
Waituntilthecompressorhasbeenstoppedfor3minutesandthenpushthepump-downSWPswitchagain.
6Fullyclosetheballvalveonthegaspipesideoftheoutdoorunitwhenthepressuregaugeonthegaugemanifoldshows
0.05to0MPa[Gauge](approx.0.5to0kgf/cm²)andquicklystoptheairconditioner.
•Becausetheunitautomaticallystopsinabout3minuteswhentherefrigerantcollectingoperationiscompleted(LED1off,
LED2lit),besuretoquicklyclosethegasballvalve.However,ifLED1islit,LED2isoff,andtheunitisstopped,openthe
liquidstopvalvecompletely,closethevalvecompletelyafter3minutesormorehavepassed,andthenrepeatstep5.
(Openthegasballvalvecompletely.)
•Iftherefrigerantcollectingoperationhasbeencompletednormally(LED1off,LED2lit),theunitwillremainstoppeduntil
thepowersupplyisturnedoff.
•Notethatwhentheextensionpipingisverylongwithalargerefrigerantamount,itmaynotbepossibletoperformapump
downoperation.Inthiscase,userefrigerantrecoveryequipmenttocollectalloftherefrigerantinthesystem.
7Turnoffthepowersupply(circuitbreaker),removethegaugemanifold,andthendisconnecttherefrigerantpipes.
Warning:
When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes.
• If the refrigerant pipes are disconnected while the compressor is operating and the stop valve (ball valve) is open, the
pressure in the refrigeration cycle could become extremely high if air is drawn in, causing the pipes to burst, per-
sonal injury, etc.
OCH582B